Thermo Scientific SHKE8000 Series Maintenance Manual Download

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Model SHKE8000 Series

MaxQ Orbital Shaker*

Operating and Maintenance Manual 7000443 Rev. 4

Summary of Contents for SHKE8000 Series

Page 1: ...Model SHKE8000 Series MaxQ Orbital Shaker Operating and Maintenance Manual 7000443 Rev 4 ...

Page 2: ...dated warranty and corrected 760201 hepa filter to 760440 ccs 0 24772 OS 323 10 31 08 Original ccs REV ECR ECN DATE DESCRIPTION By Preface Model SHKE8000 Series Shakers i Models covered by this manual Model Number Voltage Width exterior SHKE8000 443 120 46 5 inches SHKE8000 1CE 444 230 46 5 inches SHKE8000 7 493 120 56 5 inches SHKE8000 8CE 496 230 56 5 inches from cover Triple counter balanced si...

Page 3: ...ls only s Warning Grounding circuit continuity is vital for the safe operation of this shaker Never operate this unit with the grounding conductor disconnected s Material in this manual is for information purposes only The contents and the product it describes are subject to change without notice Thermo Scientific makes no representations or warranties with respect to this manual In no event shall...

Page 4: ...13 August 2005 This product is required to comply with the European Union s Waste Electrical Electronic Equipment WEEE Directive 2002 96 EC It is marked with the WEEE symbol Thermo has contracted with one or more recycling disposal companies in each EU Member State European Country and this product should be disposed of or recycled through them Further information on Thermo s compliance with this ...

Page 5: ... or replacement parts or provide you with on site service We can also provide you with a quotation on our Extended Warranty for your Thermo Scientific products Whatever Thermo Scientific products you need or use we will be happy to discuss your applications If you are experiencing technical problems working together we will help you locate the problem and chances are correct it yourself over the t...

Page 6: ...nd 1 4 Stacked Units on a Stand 1 5 Leveling the Stackable Shaker 1 6 Unit Drains 1 6 Assemble the Flask Clips 1 7 Install the Flask Clips 1 8 Install the Test Tube Holders 1 9 Test Tube Racks Adjustable Angle Rack Holder 1 10 RS 232 Interface Connector 1 10 Connect the Remote Alarm 1 13 Connect to Electrical Power 1 13 Quick Release Platform 1 14 Section 1 ...

Page 7: ...gh or Low 2 10 Platform Stalled 2 10 Check Fuse 2 10 Change Configuration 2 11 Turn the Audible Alarm On and Off 2 11 Set Alarm Limits 2 12 Calibrate Speed 2 15 Calibrate the Temperature 2 15 Remote Alarm System 2 16 Cycle Complete 2 17 Power Failure 2 17 RPM Tracking 2 17 Check Belt 2 17 Temperature Sensor Fault 2 17 Tmperature High or Low 2 17 View Total Operating Hours 2 18 Heat 2 18 Software V...

Page 8: ...he Door Stop 4 3 Replace the Interior Light 4 4 Fuses 4 4 Circuit Boards 4 5 Temperature Sensors 4 5 Heater Element Circuit Breaker 4 6 Tune the Cabinet 4 6 Platform Adjustments 4 6 Platform Vibration Adjustment 4 7 Handle Adjustment 4 7 Specifications 5 1 Parts List 6 1 Refrigeration Schematic 7 1 Electrical Schematics 8 1 Model SHKE8000 Series Shakers vii Thermo Scientific Table of Contents Sect...

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Page 10: ... flat head screws with platform 1 3 4 open end wrench 1 Screwdriver for flask clip installation and removal Locate the shaker on a firm level surface in an area free of dust and dirt To allow for service access the back of the shaker must be at least 4 inches from the wall Note location of the power and light switches Figure 1 1 Location Silence Actual Setpoints Time Speed Temp C START STOP arrow ...

Page 11: ... gasket may occur s Caution Do not lift with forklift or other lifting device near the center of the unit base Damage to the shaker mechanism mounting may occur When lifting from the base position the lifting device as close as possible to the leveling feet Whenever possible lift the unit by the four threaded inserts Figure 1 3 Do not attempt to lift a stack of units by the threaded inserts The in...

Page 12: ...g section To stack shakers onto a base unit on the floor make sure the neoprene pads are installed onto the leveling feet of the base unit 1 Place the 1 1 2 inch tall spacers over the holes in the top four corners of the base unit 2 Remove the leveling feet from the second shaker 3 Carefully lift and position the shaker over the spacers on the base unit Align the 4 mounting holes in the bottom of ...

Page 13: ...of the shaker with the 4 spacers 5 Assemble the lockwashers then the D shaped flatwashers onto the 1 2 13 x 4 bolts Thread the bolts through the underside of the stand top rails through the spacers and into the holes in the bottom of the unit Tighten these bolts to secure the shaker to the stand 6 Level the stand Refer to the Leveling section 1 4 Model SHKE8000 Series Shakers Thermo Scientific Sec...

Page 14: ...of the unit Tighten these bolts to secure the shaker to the stand See Figure 1 10 6 Place a 1 1 2 inch spacer over each of the four holes in the top corners of the unit already on the stand 7 Carefully lift and position the shaker over the spacers Align the 4 mounting holes in the bottom of the shaker with the 4 spacers 8 Thread the 5 16 18 x 4 bolts with the required lockwashers and flatwashers t...

Page 15: ...ng and or tuning secure the adjustment in place by tightening the locknut against the base of the cabinet stand Caution The leveling feet extend only a very short distance When the unit is leveled and tuned with the leveling feet locked in place the adjustment and locking nuts should be no further apart than 1 4 inch s Information concerning the two drains on these shakers follows A drain is provi...

Page 16: ... Figure 1 15 The 2 0 and 2 8 liter Flask Clips use two metal springs and rubber spring tubes On the larger clip the springs are installed by hooking their ends together as illustrated in Figure 1 16 The upper spring and spring tubes should be installed prior to mounting the clip to the platform The lower spring and spring tubes however are placed around the bottom of the clip legs after the flask ...

Page 17: ...the screwdriver provided with the unit Figures 1 15 and 1 16 illustrate the installation of the flask clips Note that clips for 1 2 and 2 8 liter flasks use five screws The 250 300ml flask clip has an adhesive backed flask cushion pad which is installed on the flat base of the clip body A hole is provided in the pad for the mounting screw 1 8 Model SHKE8000 Series Shakers Thermo Scientific Install...

Page 18: ...l the Test Tube Rack Holder onto the shaker platform remove the rack and rotate the swing bed of the holder 90 by pulling the knobs of the locking pins on either end of the holder outward The pins are locked in the outward position by turning the knobs 1 4 turn Figure 1 18 Model SHKE8000 Series Shakers 1 9 Thermo Scientific Section 1 Installation Install the Test Tube Holders Spread metal tabs out...

Page 19: ...ube Rack 21 25 mm size 600075 Test Tube Rack 26 30 mm size 600076 Adjustable Angle Test Tube Holder with Rack 10 13 mm 600077 Adjustable Angle Test Tube Holder with Rack 16 20 mm 600078 Adjustable Angle Test Tube Holder with Rack 21 25 mm 600079 Adjustable Angle Test Tube Holder with Rack 26 30 mm 600088 Universal Adjustable Angle Test Tube Holder 10 25 mm 600089 2 Tier Micro Plate Rack 600090 3 T...

Page 20: ...ata TXD pin 2 DB 25 connections 2 Receive data RXD pin 3DB 25 connections 3 Signal ground GND pin 7DB 25 connections The data format is Baud 1200 9600 baud with jumper at J2 on the Main Control Board Data bits 8 7 bit ASCII with leading zero Start bits 1 Stop bits 1 Parity none Model SHKE8000 Series Shakers 1 11 Thermo Scientific Section 1 Installation RS 232 Interface Connector cont Figure 1 20 C...

Page 21: ...er is first applied to the unit and then every 60 minutes The shaker s microprocessor responds to two ASCII commands from the remote DC1 XON and DC3 XOFF DC1 17 11 Hexadecimal The shaker will transmit Time Temperature and RPM data upon receiving DC1 XON and will restart 60 minute interval transmissions unless inhibited by a DC3 XOFF DC3 19 13 Hexadecimal Receiving a DC3 XOFF from the remote inhibi...

Page 22: ...used to convert to a screw terminal connection Refer to Figure 1 22 Connect the line cord to the power inlet on the back of the unit Route the cord through the factory installed tie wrap anchor and tie wrap into place This avoids accidental disconnection of the power cord from the unit See the serial tag on the side of the unit for electrical specifications or refer to the electrical schematics at...

Page 23: ...re all are securely fastened Push the platform all the way into the chamber 4 Pull up on the inner release bar and press the center handle upward into a vertical position The door to the chamber may now be closed Note The platform must be fully inserted into the cabinet and the center handle pressed into the up position to ensure the platform is secured s 1 14 Model SHKE8000 Series Shakers Thermo ...

Page 24: ...d to slowly bring the platform up to speed and down to a stop to prevent splashing from flasks or test tubes The insulated door with viewing port has pneumatic dampers and spring assist for ease in opening and closing A convenience interlock requires that the door be closed for the drive motor circulating fans and refrigeration system if applicable to operate Caution The microprocessor speed contr...

Page 25: ...amming the system configuration the up arrow returns the display to the system s operating screen showing Time RPM and Temperature while the down arrow advances the display to the next programming screen The alarm indicator and alarm silence button complete the shaker control panel When in alarm the unit sounds an audible warning and flashes the three red indicators Pressing the Silence button tur...

Page 26: ...l reset to 00 00 whenever the unit is stopped and restarted using the Stop and Start buttons The system will not reset if the unit is turned off and on using the power switch or if the shaker door is repeatedly opened and closed Speed The Actual speed will display zero RPM s and will gradually rise to the setpoint as the platform begins its motion Temperature The temperature shown in the upper rig...

Page 27: ...programmed to meet the laboratory requirements using the shaker s microprocessor based technology The following sections outline the procedures for changing the settings and programming the control system When the unit is turned on or when the shaker is operating Temperature Time and RPM values are displayed on the LCD A typical screen is illustrated in Figure 2 2 For convenience this is called th...

Page 28: ...een The RPM can be set over a range of 25 to 400 RPM The Stackable Shaker manages operating time in two ways Hold When Time is set to Hold the value shown in the Actual display represents total operating time and may be reset at the operator s conven ience The shaker will continue to count upwards even if the shaker door has been repeatedly opened and closed or turned off and on with the power swi...

Page 29: ...ountdown Time setpoint The preset time setpoint will begin to flash 3 Press the up or down arrows to set the desired operating time in five minute increments Hold either arrow to scroll in that direction 4 When the desired elapsed time is set 8 hours 30 minutes in this example press the Time button to return to the Operating Screen Pressing the Start button will start the shaker and begin the coun...

Page 30: ...tor lights and alarm messages continue until the alarm condition is corrected by the operator Then pressing the Silence button clears the message from the display The Check Belt and Check Fuse alarm messages clear from the display when the unit is turned back on after correcting the alarm condition As discussed in the Configuration section of this manual the audible alarm feature may be turned off...

Page 31: ...wer to the shaker was interrupted then restored during shaking While the system returns to normal operation when power is restored the alarm message remains and the audible tone continues to sound Both the display message and the audible tone are cleared by pressing the Silence button Note The alarm will not occur if the power failure is less than 15 seconds in duration s If power is interrupted f...

Page 32: ...Silence button but will ring back in about 30 minutes if the alarm condition is still present The screen message and warning lights continue until the fault is corrected The alarm message is cleared by cycling power to the unit OFF then ON Sensor Fault alerts the operator that either of the shaker s two temperature sensors have failed An alarm message similar to those shown at right indicates whic...

Page 33: ...setpoint The delay is reduced to 20 minutes if when the temperature is within the temperature setpoint alarm band See Section 3 for further information on setting the tracking alarm Platform Stalled alerts the operator that free platform movement is inhibited The motor automatically shuts off and the audible alarm screen message and warning lights are activated The motor will attempt restart after...

Page 34: ...re shown on the display screens These numbers are for example only and may not be the values encountered when programming your shaker s Begin by pressing the down arrow the up arrow and the Silence button The following screen displays When this screen opens press the down arrow once At the screen at right press the Time button beneath Audible The following screen appears and the current setting fl...

Page 35: ...by pressing the up or down arrow When set press the Temperature button to return to the previous screen or press nothing for about fifteen seconds The display will change to the Operating Screen saving the new settings into memory When the overtemperature setpoint is exceeded by a few tenths of a degree the control system turns the heating system off The Overtemp Shutdown warning displays the warn...

Page 36: ... the Temperature button to return to the previous screen or press nothing for about fifteen seconds The display will change to the Operating Screen saving the new settings into memory When the undertemperature setpoint is exceeded by a few tenths of a degree the control system turns off the refrigeration system The Undertemp Shutdown warning displays the warning lights flash and the audible warnin...

Page 37: ...mperature Tracking limit by pressing the up or down arrow When set press the Temperature button to save the setting and return to the previous screen If no buttons are pressed for about fifteen seconds the display returns to the Operating Screen saving the new setting to memory If chamber temp rises above or falls below the temp tracking limit the appropriate message displays the warning lights fl...

Page 38: ...s the display will return to the Operating Screen and the setting will be automatically saved to memory Begin by pressing the down arrow the up arrow the Silence button Then press the down arrow twice The screen below will appear on the display Press the Temperature button beneath Temp Using the up and down arrows increase or decrease the temperature value to match an independent accurate temperat...

Page 39: ... panel Refer to Section 1 of this manual for set up For the convenience of the laboratory these remote alarms can be individually turned on or off Any or all of the remote alarms that are set to On will activate the internal relay If no buttons are pressed the display will automatically return to the Operating Screen after about fifteen seconds saving the selection to memory Note The Remote Overte...

Page 40: ...saving the RPM Tracking setting to memory Toggle the Check Belt alarm with either the up on arrow or the down off arrow Pressing the Next temperature button advances the display to the next alarm saving the Check Belt setting to memory Toggle the Sensor Fault alarm with either the up on arrow or the down off arrow Pressing the Next temperature button advances the display to the next alarm saving t...

Page 41: ... the previous screen or access the Configuration menu by pressing the down arrow the up arrow and the Silence button in that order then press the down arrow three times Press Heat Main Heat is the percentage of time that the temperature control system s heaters are turned on during a five second period Example If the heaters are being cycled on for two seconds and off for three seconds the Heat va...

Page 42: ...wait about fifteen seconds Temperature Sensor Readings is for factory use only and will be important if troubleshooting the microprocessor programming is ever necessary To access this screen press the down arrow the up arrow the Silence button then the down arrow button four more times The screen at right will appear on the display Press the Speed button beneath O temp and this screen will appear ...

Page 43: ...SHKE8000 7 Series Shaker has the ability to hold the product at a specific temperature after operating for a predetermined time A typical example is shown at right In this example the shaker is operating at 250 RPM with cabinet temperature at 37 C The 06 30 time value in the lower left corner of the display indicates that the shaker is counting down and will stop motion in six and one half hours T...

Page 44: ... turned on the defrost system turns off the refrigeration system and increases the cabinet temperature until it reaches the 12 C or 14 C defrost setpoint At that time the system turns the refrigeration sysytem back on The defrost cycle will continue for about thirty seconds Then the cabinet circulation fan is turned back on and the Defrost message is cleared from the display To turn the defrost sy...

Page 45: ...imes The screen shown at right will appear on the display Press the Temp button and the screen at right will appear Toggle between the two Defrost temperatures using the up and down arrows Press Time Speed or Temp to return to the previous screen or press nothing and the display will automatically return to the Operating Screen after about 15 seconds also saving the setpoint to memory 2 22 Model S...

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Page 52: ...ing is a condensed list of preventive maintenance requirements See the specified section of the operating manual for further details We have qualified service technicians using NIST traceable instruments available in many areas For more information on Preventive Maintenance or Extended Warranties please contact us at the number below Cleaning and calibration adjustment intervals are dependent upon...

Page 53: ...nt and wipe dry as needed 9 Clean the window with a glass cleaner and wipe dry 9 Check under the platform for broken glass or other debris 9 Inspect and or clean the condenser 9 Verify operation of the circulation fan motor 9 2 Check and document calibration of temperature alarms speed and time as applicable 9 4 Change the HEPA filter as needed 9 Qualified service technicians only ...

Page 54: ...akes undue vibration noise during operation adjustments may be needed 1 Pull universal platform from the cabinet At the back of the platform are two tapered pins Figure 3 1 2 Loosen the nut closest to the platform Turn the center nut slightly to extend the pin away from the platform A quarter turn or less is a good first test 3 While holding the center nut tighten the nut closest to the platform b...

Page 55: ...nit empty at 300 RPM If there is undue vibration noise repeat the steps above If not return the unit to service The microprocessor control panel uses sealed push buttons and liquid crystal display and may be cleaned with laboratory detergents and dried with a soft cloth The condenser air filter P N 760202 is located behind the grille on the front of the sidecar Model SHKE8000 7 SHKE8000 8CE The gr...

Page 56: ...ld become necessary Refer to the table below and to the alarm matrix on the the last three pages of this section Table 4 1 Alarms Alarms and Alarm Conditions Alarm Message Fault Condition Overtemp Shutdown System shutdown due to over temperature condition Undertemp Shutdown System shut down due to under temperature condition Main Temp Sensor Temperature sensor failed Over Temp Sensor Temperature s...

Page 57: ...n remove the top and bottom screws from the filter and discard the filter To install the new filter secure the filter first at the top and bottom with the two screws Then secure the front edge of the filter with the three screws and the far end with the endplate and screws as above If the shaker platform will not operate with the unit plugged in and the power switch turned on the following conditi...

Page 58: ... clip at the top of the door stop Rotate the clip away from the stop and remove 6 Remove the door stop from the balls on each mounting bracket top and bottom Figure 4 4 Discard the damper inside the assembly see assembly drawing 440 200 5 toward the end of this manual 7 Fit the new damper into the assembly as previously 8 Install the new door stop as it was removed Make sure each retaining clip is...

Page 59: ...Make sure the cover is finger tight Two fuses are located on the front of the relay enclosure located in the lower right area of the stackable cabinet Gain access to the relay enclosure by removing the kick panel on the lower front of the cabinet It is held in place by a screw on each end of the panel and two tabs at the top Spare fuses are taped to the inside of the kick panel To access the fuses...

Page 60: ...e grille on the right side of the chamber Figure 4 8 To access these sensors remove the protective cover then disconnect the sensors from their respective clips Model SHKE8000 Series Shakers 4 5 Thermo Scientific Section 4 Service Fuses continued Models SHKE8000 and SHKE8000 7 Rating Application Part Number 0 25 amp Main Power Relay Board 230144 1 6 amp Drive Motor 230145 Models SHKE8000 ICE and S...

Page 61: ...e cabinet If one side seems to vibrate more then the other raise or lower the leveling foot using the 3 4 open end wrench supplied in the parts bag Continue this fine tuning until the vibrations are lowered as far as possible Ensure locking nuts are secured when complete Caution Do not extend leveling feet more than 1 4 inch from the bottom of the unit When the unit is leveled and tuned with the l...

Page 62: ...n and set the RPM to 300 Allow the shaker to run for several minutes If the vibration is normal return the unit to service If not repeat Step 4 1 Grasp the platform handle and pull up on the inner release bar to move the handle to a horizontal down position 2 Remove the screws from the sides of the handle as indicated in Figure 4 12 Remove the handle 3 Turn the adjustment screws just one half turn...

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Page 69: ...e probe malfunction Sensor connector unplugged Heater circuit not cycling Press to silence the audible alarm Over temperature probe malfunction Sensor connector unplugged Heater circuit not cycling SILENCE Refrigeration system stuck on Main circuit board failure Call Technical Services Department Press SILENCE to silence the audible alarm Check board connector Check sensor circuit Replace sensor C...

Page 70: ...omes effective When the lid is opened a 15 minute interval is added to allow the system to recover to the set temperature Note All times are approximate Count down time has reached zero RPM is above control set point by tracking limit RPM is below control set point by tracking limit None 2 min 2 min None 15 min 15 min Alarm light on Audible alarm on Blower fans on Shaker motor off Heaters on Alarm...

Page 71: ...ng as long as the audible alarm remains turned off Check Belt Audible is Disabled Alarm Delay and Ringback times are approximate Motor tries to start but platform is obstructed Primary drive motor fuse is blown 15 sec 15 sec 15 min 15 min Alarm light on Audible alarm on Blower fans on Shaker motor on off on Heaters on Press SILENCE to silence the audible alarm Check replace drive motor fuse If ala...

Page 72: ... increments Timer Periods Programmable from 1 minute to 199 hours 59 minutes or for continuous operation Indicator LCD in 1 minute increments Run Time Display counts down for a timed run or counts up when in hold function Alarms Temperature Adjustable tracking high low temps RPM Adjustable tracking high low RPM Time Run complete Power Fail Message displayed on LCD screen Safeties Temperature Indep...

Page 73: ...ior Stainless steel with coved corners Exterior Cold rolled steel Finish Powder coated for a durable easily maintained surface Platform Anodized brushed aluminum Door Powder coated stainless steel Tempered thermal pane window Heated window SHKE8000 7 SHKE8000 8CE only Dimensions Exterior SHKE8000 SHKE8000 ICE 46 5 W x 25 0 H x 33 3 F B 118 1cm x 63 5cm x 84 6cm Exterior SHKE8000 7 SHKE8000 8CE 56 ...

Page 74: ...EN60335 applicable sections CE Mark Electromagnetic and Low Voltage Directives Capacity Flasks From 91 25ml up to 6 2 8L Weights Net SHKE8000 SHKE8000 ICE 545 lbs 247 2kg SHKE8000 7 SHKE8000 8CE 610 lbs 276 7kg Shipping SHKE8000 SHKE8000 ICE 658 lbs 298 5kg SHKE8000 7 SHKE8000 8CE 723 lbs 328 0kg Optional Platforms Size 29 5 x 18 74 9cm x 45 7cm Clips 25ml 50ml 125ml 250 300ml 500ml 1L 2L 2 8L Rac...

Page 75: ...ient overvoltage which the instrument is designed to withstand safely It depends on the nature of the electricity supply and its overvoltage protection means For example in CAT II which is the category used for instruments in installations supplied from a supply comparable to public mains such as hospital and research laboratories and most industrial laboratories the expected transient overvoltage...

Page 76: ...ket Door 138010 Heater 600W 120 230 VAC 156089 Motor 24VDC Brushless 190816 Panel LCD Display Keypad 400161 Power Supply 24VDC Output 290181 Sensor Temperature 2252 Ohm 25C 194046 Spare Parts Bag platform and clips 285306 Switch Door 360237 Switch Light 400113 Thermostat Heater 420064 Transformer 130VA 420085 Transformer 25VA 800040 V Belt 443021 Wrench 3 4 Open End 443020 Wrench 5 32 Hex T Handle...

Page 77: ...use 5 x 20mm 0 150A 230141 Fuse 5 x 20mm 0 8A 300276 Relay 20A Specific Parts for Model SHKE8000 7 and SHKE8000 8CE Part No Description 191689 Board Microprocessor 760202 Filter Condenser Air 204012 Condenser 220630 Constant Pressure Valve 209007 Dryer 204013 Evaporator 107006 Window Door Glass Specific Parts for Model SHKE8000 7 Part No Description 230179 Circuit Breaker Switch 10A 900105 Fan 235...

Page 78: ...ientific Section 6 Parts List Specific Parts for Model SHKE8000 8CE Part No Description 230178 Circuit Breaker Switch 8A 900107 Fan 235 CFm Condenser 230VAC 230142 Fuse 5 x 20mm 0 15A 230141 Fuse 5 x 20mm 0 8A 203034 Compressor 300276 Relay 20A ...

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Page 102: ...irs Expendable items i e glass filters light bulbs and lid gaskets are excluded from this warranty Extended warranties are dependent on the units being maintained regularly as stated in the operation and service manuals Replacement or repair of components parts or equipment under this warranty shall not exceed the warranty to either the equip ment or to the component part beyond the original warra...

Page 103: ...warranty determination and direction prior to performance of any repairs Expendable items i e glass filters light bulbs and lid gaskets are excluded from this warranty Extended warranties are dependent on the units being maintained regularly as stated in the operation and service manuals Replacement or repair of component parts or equipment under this warranty shall not exceed the warranty to eith...

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Page 106: ...Thermo Scientific Controlled Environment Equipment 401 Millcreek Road Marietta Ohio 45750 United States www thermofisher com ...

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