Thermasis KAPPA KP10 Installation And User Manual Download | Manualshive

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Installation and

User Manual

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Summary of Contents for KAPPA KP10

Page 1: ...Installation and User Manual ...

Page 2: ... but also its efficient and low emission operation Manufacturer s Declaration of Conformity EC We BOYSIS MAKINE TAAHHUT SANAYI VE TICARET A S located at Şerifali Mahallesi Hüsrev Sokak No 2 Erişkenler Plaza Kat 3 34775 Ümraniye İstanbul Turkey certify under our sole responsibility that the equipment specified below has been designed manufactured and inspected by the relevant provisions of the Pres...

Page 3: ...nside the boiler a safety valve to activate the heating system at high water temperatures and auxiliary accessories for installation Whether the hydraulic circuit is open vented or pressurised this safety heat exchanger system should be utilized for meeting the regulations of related European standard for this product as well as safety of whole heating installation and boiler itself 2 SAFETY WARNI...

Page 4: ...or handles Use gloves for performing all work and fuel loading Do not open ash door reach into the ash chamber Do not clean the boiler until it has been allowed to cool down NOTICE Damage to property Do not feed cold water directly to the boiler overheated by any reason This may result in noise production in the system and or permanent damage on boiler body Do not drain water in hydraulic circuit ...

Page 5: ...clearance upper door mmxmm Max Fuel loading height for log wood mm Max Logwood length mm 200 300 400 500 600 700 800 900 Temperature control range ºC Maximum operating temperature ºC Maximum operating pressure bar Water flow return connections D G Filling draining connection G External dimensions L mm 525 625 725 825 925 1025 1125 1225 L1 mm 380 480 580 680 780 880 980 1080 Flue outlet diameter D ...

Page 6: ...in spaces where there are explosive and combustible materials The boiler room should have air ventilation holes through outside to let fresh air in One air ventilation hole must be built maximum 40 cm below the level of room ceiling the other must be built maximum 50 cm above the floor level These ventilation holes should always be kept open The upper hole should be at least 40x40 cm in size the l...

Page 7: ...iler water temperature reach high values sharply with leaving the pump switched off In that case very high thermal energy of return water to boiler could resut in permanent damage 5 2 Open vented hydraulic circuit Kappa boilers are preferred to be installed in a hydraulic circuit with an open type expansion tank in accordance with the following schemes The circulation pump may be installed on eith...

Page 8: ... loading door if chamber walls are wet it means that there is condensation in flue gases Continuous condensation does not only create massive tarrs on combustion chamber heating surfaces but also has little effect on boiler lifetime We will recommend you to follow one of the following methods to control condensation rate in the boiler 1 You can install a thermostatic three way mixing valve between...

Page 9: ...C thermostat of the safety valve lets cold sanitary water flows through the serpentine of the safety heat exchanger Serpentine with cold water circulating inside cools down the boiler water temperature When the boiler temperature decreases below the safe degree safety valve shuts the cold sanitary water circulation and the boiler goes back to normal operation NOTICE The valves on the sanitary conn...

Page 10: ...terial that is permeable to gases The original system filling water and any topping up water must always be filtered using synthetic or metal mesh filters with a filtration rating of no less than 50 microns to prevent sludge from forming and triggering deposit induced corrosion 5 7 Chimney connection Your boiler must be connected to an individual chimney that will provide at least the minimum drau...

Page 11: ...st level of chimney outside should be in accordance with the dimensions given in following sketch so as to minimize the harmful effect of flue gasses on ambient and to improve draught in chimney LESS THAN 20 ...

Page 12: ...eed the whole system with water to check any leak Start assembly of accessories pack 2 Loosen M10 nuts holding front door hinges a bit in order to fit side panels 3 Put boiler body insulation squarely onto boiler body Then fix side and left panels On front side of boiler use four pieces M10x16 setscrews together with M10 washers for left hand side panel For right hand panel just tighten the existi...

Page 13: ... pack onto circular port on top panel attach its sensing element into the pocket phial on front section as shown below Then fit top panel with four pieces 4 2x9 5 self tapping screws 6 Fit L shaped arm supplied with thermostatic regulator into its seating port and secure with its original screw Attach one end of chain on the end of arm Attach the other end of the chain on primary air damper as sho...

Page 14: ... safety heat exchanger as shown on the picture right hand side Pay attention to the cold sanitary water flow through safety valve This is indicated on brass body of safety valve 3 There are two ports sized 1 2 for sanitary water inlet and outlet connection on safety heat exchanger These ports are welded to copper serpentine of the exchanger Attach outlet of Regulus JBV valve to one of these 1 2 po...

Page 15: ...iler with a pellet burner the pellet burner door have to be assembled to the boiler as explained in following photos and instructions 1 Remove the fire door and the hinge sheet metal part The fire door is used when the boiler is operated manual loading with wood log and coal 2 Remove M10 setscrews that fix left hand side panel to front section of boiler Fit two pieces of sheet metal parts that wil...

Page 16: ...t the back as shown above These hinge pins can be adjusted for optimum position of pellet burner door 3 Hang the pellet burner door using two pieces of twisted pins supplied in the pack onto front section of boiler Details can be seen at following pictures Use the screwed knob and bush to close the door tightly as shown in the picture ...

Page 17: ...at 1 Boiler and circuit are filled with water and the hydraulic pressure is in the required range 2 All valves on the line except by pass lines and start level line are in open position 3 There is enough draught in chimney 7 3 Firing 1 Set the kindling Place fire starters crumpled newspaper 3 or 4 sheets balled up fairly tightly on the grate of the boiler Place small kindling over the paper or sta...

Page 18: ...mpletely put off Never let the boiler water temperature reach high values sharply with leaving the pump switched off In this case the instant cold water delivery to the very hot boiler may result in cracks on boiler body due to high thermal energy If the thermo regulator does not operate properly shift its setting step by step according to your comfort conditions 7 7 Lack of chimney draught If the...

Page 19: ...lants grey paste compound ceramic fibre boards 1 These materials contain organic solvents and should be used in well ventilated area away from naked flames Do not allow to come into contact with the skin eyes inhale or swallow 3 Use barrier cream or gloves to protect the skin and goggles to protect the eyes from accidental contact 4 Small quantities can be removed from clothes or skin with a propr...

Page 20: ...gas flow 2 When adding solid fuel when there is active fire bed inside the combustion chamber protect your hands and face If needed wear protective gloves NOTICE Firing fuel 1 Do not take the firing fuel out from the combustion chamber while it is still burning 2 Do not try to put the firing fuel off using water or any other liquids 3 Do not leave the front doors and fire door open when there is f...

Page 21: ...s as well as fumes or odours So you should let more air re adjusting the primary air damper setting to get richer combustion If air is too much for combustion solid fuel will be consumed rapidly In this case we recommend to reduce air inlet by either primary air or flue damper on the smoke hood Check the heat transfer surfaces of cast iron sections The soot formation will change according to fuel ...

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