Thermal Intelligence BASECAMP Operator'S Manual Download | Manualshive

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Thermal Intelligence Inc.

#100, 15330 123 Avenue NW, Edmonton, Alberta T5V 1K8

1 (855) 554 4344

https://thermalintelligence.com/

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Summary of Contents for BASECAMP

Page 1: ...Thermal Intelligence Inc 100 15330 123 Avenue NW Edmonton Alberta T5V 1K8 1 855 554 4344 https thermalintelligence com ...

Page 2: ...5 Transportation 10 5 1 Transportation Safety 10 5 2 Towing with Vehicle 10 5 3 Transport On Flat Bed 11 5 4 Vertical Lifting by Crane 11 6 Pre Operation 12 6 1 Daily Walk Around Inspection 12 6 2 Refueling Safety 12 7 Operating 13 7 1 Unit Start Up 13 7 2 Unit Start Up Winter 13 7 3 Heat Function 13 7 4 Heater Engine Shutdown 14 7 5 Generator Usage 14 7 6 Light Tower 15 7 7 Connect Ducting 16 7 8...

Page 3: ...ine Oil Check 21 8 4 10 Battery Check 21 8 4 11 Exhaust Heat Exchanger Check and Drain 22 8 4 12 Blower Belt Replacement 23 8 4 13 Blower Belt Tension 23 8 4 14 Light Tower Maintenance 23 8 4 15 Light Tower Lens Adjustment 23 9 Seasonal 24 9 1 Off Season Maintenance 24 9 2 Seasonal Checklist 24 10 Recommended Filter Fluids 25 10 1 Filters 25 10 2 Fluids 25 11 Technical Specifications 26 12 Dimensi...

Page 4: ...warranty BASECAMP has been designed and built in accordance with the latest global safety standards and its ultra efficient design been awarded the Green Seal Certification BASECAMP has been carefully engineered to eliminate hazards as best as possible and to increase operator safety However some risks may remain even after protective measures have been taken On this machine they may include expos...

Page 5: ...as possible 3 By Email basecamp thermalintell com a Feel free to email us at any time with technical questions or parts inquiries Please include the Serial Number of your BASECAMP if you have a specific question about your machine so we can better help you b If it is an emergency please call 1 855 554 4344 For additional troubleshooting field support and maintenance videos visit our website https ...

Page 6: ...Page 6 BASECAMP OPERATOR MANUAL 2 Exterior Component Locations ...

Page 7: ...Page 7 BASECAMP OPERATOR MANUAL 3 Interior Component Locations 3 1 Passenger Side Right ...

Page 8: ...Page 8 BASECAMP OPERATOR MANUAL 3 2 Drivers Side Left ...

Page 9: ...herefore not all inclusive If using a operating technique that the manufacturer does not specifically recommend verify that it is safe for others Also make sure the procedure work method or operating technique utilized does not render the equipment unsafe 4 2 Operator Safety 1 The following safety items are for the safe operation of the unit Failure to meet or exceed any of the following safety pr...

Page 10: ...pen the engine compartment door on the same side as the input output chutes and make sure the fuel cap is properly secured 3 Walk around the unit ensuring that side and rear jacks are all retracted and properly secured as well as all doors are fully closed Secure ducting on ducting posts 4 Ensure that the light tower has been fully lowered 5 Once the BASECAMP s hitch has been secured to the towing...

Page 11: ... ring 4 Safety clips for the ducting should be on all doors are latched light mast in its downright resting position 5 4 Vertical Lifting by Crane 1 The lifting eye lugs are made only for vertical lifting DO NOT transport with a crane 2 Use a four point sling with the lifting eye lugs 3 Attach a sling to all 4 lifting eye lugs or the unit may rotate freely A freely spinning load poses a danger to ...

Page 12: ...oves 3 Coolant levels should be checked daily 4 Check electrical battery connectors and ground points 5 Check flexible rubber hoses for deterioration 6 Check hoses are not twisted crushed or kinked 7 Check there are no cracks or corrosion 6 2 Refueling Safety 1 Clean up any spilled fuel immediately 2 Refill the fuel tank in a well ventilated area 3 Replace the fuel tank cap after refueling 4 Do no...

Page 13: ...e engine will require preheating Preheating can be achieved using the installed 120V block heater or by using a heater or other heat source indoors a In temperatures between 32 F 0 C and 58 F 50 C the machine should be preheated using the block heater Plug the block heater into a 120V outlet Let the engine warm for 2 5 hours minimum b After preheating the machine can be started normally 7 3 Heat F...

Page 14: ...ration users may turn on the Main Breaker to access the power distribution 3 Simply match your required power with the outlet label on the BASECAMP plug into the socket and turn on the corresponding breaker 4 The unit will automatically and instantly divert power from heat generation if in use and provides electricity as necessary 5 If heat is engaged and the BASECAMP has not reached the desired s...

Page 15: ...dawn 4 Prior to extending the light mast first extend the side outriggers and securely extend all four jacks for stability 5 The up down switch is used to raise the light mast to the desired height or until the upper limit switch is tripped and the mast extends no further Do not solely rely on the upper limit switch 6 When lowering the light mast you must stop when the winch cable is loose 7 The l...

Page 16: ...irflow 6 Once the air is flowing check to make sure the splitter is properly open to allow for equal air flow 7 If hooking up more than one splitter and wanting to have equal air flow at all output points it is necessary to restrict air at the first and second outlets by closing the opening to less than 12 7 8 Remote Probe 1 Plug the Remote Probe into any 120V outlet within 50 of BASECAMP Place aw...

Page 17: ...nance b The area around the heater must be cleared of all unauthorized personnel c Wear approved protective clothing and safety glasses i No loose clothing No loose or hanging jewelry Long hair must be secured d Never weld on the heater unless approved by Thermal Intelligence e Do not replace any parts or tires except for parts from Thermal Intelligence or tires with the same rating as the origina...

Page 18: ...and reattach the clamps 8 4 3 Change Fuel Filter 1 Remove the spin on fuel filter with a filter wrench collect escaping fuel 2 Install a Do not pre fill The fuel filter can result in debris entering the fuel system and damaging fuel system components Lubricate the O ring seal with a small amount of diesel b Install the filter on the filter head i Write current engine hours on filter when replacing...

Page 19: ... until it becomes too hard to press in Cycle the BASECAMP power on and off using the main battery disconnect then press the start button If the unit still doesn t start then re press the primer pump until it is hard then continue to press the pump button while the starter is turning over 3 If BASECAMP still doesn t start you may have an air locked fuel line or a fuel leak If no leaks present using...

Page 20: ...sharp object can create debris in the oil container c Mechanical overtightening of the filter can distort the threads or damage the filter sealing element seal Install the filter on the oil filter head Tighten the filter until the gasket contacts the filter head surface Tighten turn after the gasket contacts the filter head 8 4 7 Adding Coolant Coolant Check 1 If coolant level is below the filler ...

Page 21: ...st the level After adding or changing the oil run the engine for one minute before checking the oil level Wait ten minutes to allow the engine to cool and oil to fully drain into the oil pan 8 4 10 Battery Check 1 Battery maintenance checklist should be performed monthly Always wear approved eye protection when working with batteries and wash hands after handling 2 Inspect battery posts and cables...

Page 22: ...he BASECAMP should be off when the bolt is removed If the exchanger is cool to the touch users may insert a finger into the exchanger to check for fluid a It is normal to feel small amounts of condensation when inserting your finger into the exchanger 4 If the fluid level is below the drain that is considered acceptable and will not damage the unit 5 If the fluid level is above the drain allow the...

Page 23: ...lacement belt It should not need to be forced on 8 Put unit back together in reverse order 8 4 13 Blower Belt Tension 1 Test belt tension and record value for future records 2 Loosen 7 16 Ny lock nuts on bearing 3 Loosen 1 2 lock nut on tensioner 4 Adjust tensioner bolt till adequate tension is applied to belt 5 When retightening bearing 7 16 Ny lock nuts tension will increase significantly a Fina...

Page 24: ...ion there should be no more than 1 of coolant in the expansion tank 5 Ensure ducting caps are on to avoid any debris rodents entering the unit 6 Check tension on the V belt tighten if necessary 9 2 Seasonal Checklist 1 Check oil 2 Test control panel for proper operation 3 Check radiator for corrosion and damage 4 Check engine hoses and exhaust clamps tighten or replace as needed 5 Check wiring har...

Page 25: ...art HH160 32430 5 Fuel Filter Primary a Kubota Item HH1J0 43172 6 Fuel Filter Water Separator a Racor Item R60T 10 2 Fluids 1 Engine Oil a Refer to the Kubota Engine Manual for precise oil specifications b BASECAMP is shipped with CJ4 compliant 5W 30 conventional diesel engine oil 2 Engine Coolant a Refer to the Kubota Engine Manual for precise coolant specifications b BASECAMP is shipped with Coo...

Page 26: ...Page 26 BASECAMP OPERATOR MANUAL 11 Technical Specifications ...

Page 27: ...Page 27 BASECAMP OPERATOR MANUAL 12 Dimensions 12 1 Front View ...

Page 28: ...Page 28 BASECAMP OPERATOR MANUAL 12 2 Side View ...

Page 29: ...30 Lbs at 80 PSI 4 Tread 2 Steel 2 Poly 1 Nylon 5 Sidewall 2 Poly All information and specification in this Operating Manual were accurate at the time of printing Due to Thermal Intelligence s commitment to continuous product development we reserve the right to revise this document at any time without written notice Current versions of all manuals will be available https thermalintelligence com su...

Page 30: ...Page 30 BASECAMP OPERATOR MANUAL Thermal Intelligence Inc 100 15330 123 Avenue NW Edmonton Alberta T5V 1K8 1 855 554 4344 https thermalintelligence com https thermalintelligence com support content ...

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