The Pool Factory Saltwater Aurora Installation Manual Download

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INSTALLATION MANUAL

OVAL POOL

SALTWATER AURORA

12.19

V35079-AUR

Summary of Contents for Saltwater Aurora

Page 1: ...INSTALLATION MANUAL OVAL POOL SALTWATER AURORA 12 19 V35079 AUR...

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Page 3: ...serious health hazard The safety stickers must be installed as per following instructions Failure to properly install warning labels will void warranty Failure to mount these safety labels may subject...

Page 4: ......

Page 5: ...ke sure that the vinyl pool liner is supported by the proper sand base height There should be NO AIR SPACE between the vinyl pool liner and the base that it s resting on IMPORTANT INFORMATION It is EX...

Page 6: ...upply liners for our pools Please contact your liner s manufacturer with questions or if instructions are not included with the liner Liner must be installed per the liner manufacturer s instructions...

Page 7: ...Observe all Safety Rules Section 1 Parts listing GENERAL INSTRUCTIONS OVAL POOLS GROUND PREPARATION Section 1 PARTS LISTING IMPORTANT NOTE Make sure you have all the parts necessary before you start...

Page 8: ...No Diving or Jumping Observe all Safety Rules Section 1 Parts listing GENERAL INSTRUCTIONS OVAL POOLS GROUND PREPARATION Section 1 PARTS LISTING Page 8...

Page 9: ...No Diving or Jumping Observe all Safety Rules Section 1 Parts listing GENERAL INSTRUCTIONS OVAL POOLS GROUND PREPARATION Section 1 PARTS LISTING Page 9...

Page 10: ...No Diving or Jumping Observe all Safety Rules Section 1 Parts listing GENERAL INSTRUCTIONS OVAL POOLS GROUND PREPARATION Section 1 PARTS LISTING Page 10...

Page 11: ...ite Sloped areas will need to be made level by digging away high spots not by filling low spots be prepared to hire earth moving equipment if necessary Ensure the earth is well compacted and a wall is...

Page 12: ...ots will damage the pool liner Areas recently treated with oil based weed killers chemi cals or fertilizers 3 Plan Ahead Will you be adding an adjacent deck later Be sure to leave room Will you be usi...

Page 13: ...Duct tape Trowel Wrench Gloves 4 Tools Needed Optical Level Can be useful for precise measurements List of required materials Straight wood plank Material that provides a permanent base ex Crushed sto...

Page 14: ...1 c Now you must make the round ends that will be the oval part In order to do so you will have to determine the center of the radius on each side and drive a peg into the ground Image 2 d Using a len...

Page 15: ...n of spray paint to mark straight lines Image 5 g You now have the space marked out that is needed for your oval pool Image 6 2 Remove the sod a Remove the sod from the area you have just outlined Ima...

Page 16: ...k slot All dimensions are in inches 1 8 6 1 2 1 7 9 1 5 1 0 12 10 9 0 1 2 2 0 1 1 1 2 4 8 4 4 1 2 14 6 18 6 33 0 2 0 1 1 1 2 Pool Limit Outer Limit 12 30cm 19 47 5cm Example on how to mark out pool ar...

Page 17: ...or a soil compactor machine c Take material such as rock dust or fine mortar that can conform a solid permanent base and deposit this material around the rim of the basin Image 9 d The material used...

Page 18: ...foam block in the front part of the strap end channel insert it at least 1 1 2 past the edge of the channel Image 12 c Align the holes of the strap end channel with those of the underbox channel but...

Page 19: ...t 99 0068 10 1 2 Screw 99 0026 1 2 5 16 Screw V12x34 12 3 4 Screw 99 0026 1 2 5 16 Screw 99 0027 5 16 Nut 99 0027 5 16 Nut 99 0073 5 16 5 Bolt 99 0070 10 1 Screw V12x34 12 3 4 Screw 99 0068 10 1 2 Scr...

Page 20: ...holes are aligned Image 15 f All holes should be lined up at this point Use the 5 16 x 5 bolts 99 0073 and 5 16 nuts 99 0027 to connect the channels and to connect the gussets to the steel uprights R...

Page 21: ...In order to ensure that the steel upright and the channels are at right angles during the assembly push the ends of the steel upright and the channels and tighten the bolts at the same time First tigh...

Page 22: ...the top plate and steel structure must be aligned and screwed on the side using three 10 1 2 screws 99 0068 Image 21 NOTE Be sure to verify your pool s footprint to ensure correct strap lengths j Slid...

Page 23: ...99 0070 The bottom plate has to sit on the edge of the strap end channel and the steel upright Images 24 to 26 b The installation of the bottom plates for the round section will continue in Section 2...

Page 24: ...e that your line is perpendicular measure from each radius center to the top of your line The measurement should be exactly the same on each side If not adjust until both are the same and you will now...

Page 25: ...f you do not put crushed stone understand that the bottom plates all around the pool must be at the same level The warranty will void if you do not comply with this requirement d Apply crushed stone a...

Page 26: ...ection must be at the same level with the crushed stone If you do not put crushed stone understand that the bottom plates all around the pool must be at the same level The warranty will void if you do...

Page 27: ...only b Once all the trenches are dug and buttresses with patio stones are installed on the one side only Remeasure each buttress to ensure that they are all straight and that the buttress is perpendi...

Page 28: ...t Image 39 d For the alignment of the pressure plate there is a hole at less than one inch from the edge of the plate This hole is facing the vertical part of the steel structure Once the plates are i...

Page 29: ...e plates to each other using three 12 3 4 screws V12x34 in each overlapping area Images 41 42 You may now go back to step 2 Digging the buttress trenches to continue for the remaining side of the oval...

Page 30: ...Images 40 41 h Measure the two intersecting axes to ensure that the two straight sections are parallel and square Image 42 3 Proceed to Section 2 Assembling the Pool Base 43 Note It may feel tedious...

Page 31: ...No Diving or Jumping Observe all Safety Rules Section 1 Footprints GENERAL INSTRUCTIONS OVAL POOLS GROUND PREPARATION Section 1 THE FOLLOWING SECTION CONTAINS YOUR POOL S FOOTPRINT Page 31...

Page 32: ...Observe all Safety Rules Section 1 Footprints GENERAL INSTRUCTIONS OVAL POOLS GROUND PREPARATION Section 1 OVAL FOOTPRINT 15 x 26 Manufacturer s tolerances and field condition may result in dimensiona...

Page 33: ...Observe all Safety Rules Section 1 Footprints GENERAL INSTRUCTIONS OVAL POOLS GROUND PREPARATION Section 1 OVAL FOOTPRINT 15 X 30 Manufacturer s tolerances and field condition may result in dimensiona...

Page 34: ...Observe all Safety Rules Section 1 Footprints GENERAL INSTRUCTIONS OVAL POOLS GROUND PREPARATION Section 1 OVAL FOOTPRINT 18 X 33 Manufacturer s tolerances and field condition may result in dimensiona...

Page 35: ...tion Images 1 2 c Install the transition corner rail between the straight and the round sections of the pool 2 Bottom plates and rails Round section a Continue the installation of the bottom plates of...

Page 36: ...es of bottom rails 1 Straight Section 2 Round Section 3 Transition End of the Straight Section To differentiate which bottom rail is which The Straight Section will measure the shortest in length The...

Page 37: ...he soil around them Use the carpenter s level to make sure the patio stones are perfectly level and flush with the ground Use either the carpenter s level and a 2 by 4 5cm x 10cm wood plank or the opt...

Page 38: ...optical level Ensure that they are the same height Image 7 5 Fill inside the pool area a Pour sifted sand in the centre of your pool Ensure that you will have enough to build a 3 thick bed of sand acr...

Page 39: ...GHT SECTION 1 Installation of uprights straight section a Fix the upright cover over the buttress Image 9 b Attach the bottom of cover with a 5 1 2 x 1 4 bolt 2PCB520 and 1 4 nut WI 2F65422 Image 10 Y...

Page 40: ...Section 2 No Diving or Jumping Observe all Safety Rules Page 40...

Page 41: ...mer and water return holes will be placed at the section just before where you started the wall installation b Start unrolling the wall guiding the bottom edge into the curved bottom rail The starting...

Page 42: ...You can remove it while installing the wall or at the end when the wall is fully installed Image 5 e When uncoiling the wall the skimmer and return holes are positioned toward the end of the wall Impo...

Page 43: ...er service and they will send you missing screws Images 5 6 b Each wall end has a extra bonded thickness Attach wall ends with the two wall bars Both must be used one on the interior and one for the e...

Page 44: ...e between the bottom rails must be increased by tapping the bottom plates lightly towards the outside of the pool or by tapping the wall with both hands in the desired direction Image 9 You MUST reche...

Page 45: ...eping under the wall and it will also protect the liner from any metal edges of the pool framework THIS STEP IS NOT OPTIONAL IT MUST BE DONE b Water the sand to compact it and use a trowel to spread i...

Page 46: ...e pool wall It is very important to make sure that the vinyl pool liner is supported by the proper sand base height There should be NO AIR SPACE between the vinyl pool liner and the base that it s res...

Page 47: ...es IMPORTANT INFORMATION ABOUT YOUR LINER We do not make or supply liners for our pools Please contact your liner s manufacturer with questions or if instructions are not included with the liner Liner...

Page 48: ...immer return holes are not obstructed b Slide the base of the support post into the front part of the bottom plate Image 1 c Secure the support post with a screw 2PPS112 in the opening at the base of...

Page 49: ...ogether Image 4 2 Install top ledges a Position and place the top ledge on the upright The top ledge must be pushed toward the inside part of the pool and the openings on the top ledge must align with...

Page 50: ...VERS 3 Install top ledges Straight Section a Add resin top plates in straight section and secure with screws 4x 99 0070 Image 7 b Attach top ledge with screws 6 x V12X34 Images 7 9 NOTE if your pool i...

Page 51: ...rve all Safety Rules 10 11 C CONT INSTALLATION OF TOP LEDGE AND LEDGE COVERS 3 Install inserts on uprights a Snap the decorative piece unto the upright Images 10 to 12 4 Install the ledge covers a Tak...

Page 52: ...Rules 16 B CONT INSTALLATION OF TOP LEDGES AND LEDGE COVERS b Secure with a 12 x 3 4 screw Images 14 15 c Insert the decorative piece on the front part of ledge cover Image 16 d Snap the hooks on the...

Page 53: ...cover with installed decora tive piece from the front making sure the hook snaps on the upright Also make sure the sides of the ledge cover are trapped on the upright Image 19 f Make sure the rear par...

Page 54: ...m rails in place c Your pool is now installed You must now install the filter and pump the skimmer and water return inlet Please follow the installation instructions that come with these products IMPO...

Page 55: ...No Diving or Jumping Observe all Safety Rules F BASIC FLOW OF SYSTEM 1 How the system flow should look like a When assembled your pool should have a basic flow system as in this image PLEASE CONTACT...

Page 56: ...lor matching paint Pool water is full of various caustic chemicals which will corrode metal parts If any corrosion is allowed to continue failure of the pool structure may occur which could result in...

Page 57: ...y winterizing your pool will protect it from damage and make it easier for you to reopen it when spring arrives The key to fast and easy winterization lies in regular treatment of the water until the...

Page 58: ...l off any leaks you find Leaks left unsealed when freezing begins can seriously damage your pool and even cause it to collapse b Vacuum carefully to remove all leaves and debris CHECK THE LINER a Make...

Page 59: ...is frozen into ice we strongly suggest to lowering the water to lowest point Depending on how great the deep freeze in your area we suggest you consult with your local dealer about procedures on lower...

Page 60: ...asin of the pool as possible PLEASE NOTE Do not strike or hit a frozen pool This would damage it Do not disturb the pool till spring If you have left the winter cover on the pool make sure to remove a...

Page 61: ...r to the filter Bring the water level up to the middle of the skimmer Get your filter working Clean the bottom of the pool with the vacuum taking care to place the filter in the waste drain position I...

Page 62: ...by carefully following the manufacturer s instructions This will stop the chlorine from evaporating quickly in sunlight Add the quantity of algicide required to prevent algae f You may now begin regul...

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