The Handy THLS-6G Instruction Manual Download

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03-09-2018

2200W ELECTRIC

HORIZONTAL

6-TON LOGSPLITTER

WITH GUARD

MODEL NO: THLS-6G -- PRODUCT NO: 1938181001

EN - ORIGINAL INSTRUCTIONS

ASSEMBLY REQUIRED

–

TWO PERSON LIFT

SAVE THESE INSTRUCTIONS

SPARES & SUPPORT: 01793 333212

FOR YOUR SAFETY

Please read & understand this manual, paying attention to the safety instructions, before use.

Incorrect use of the product could put the operator or machine in danger.

Whilst every effort has been made to ensure the accuracy of information contained in this manual, our

policy of continuous improvement determines the right to make modifications without prior warning.

Images used are for illustration purposes only

INSTRUCTION MANUAL

Summary of Contents for THLS-6G

Page 1: ...ETY Please read understand this manual payingattention to the safety instructions before use Incorrect use of the product could put the operator or machine in danger Whilst every effort has been made to ensure the accuracy of information contained in this manual our policy of continuous improvement determines the right to make modifications without prior warning Images used are for illustration pu...

Page 2: ...ersonal educational use only Commercial copying redistribution hiring or lending is prohibited No part of this publication may be stored in a retrieval system or transmitted in any other form or means without written permission from Handy Distribution In all cases this copyright notice must remain intact ...

Page 3: ...on of your machine please contact us TEL 01793 333212 EMAIL customerservice handydistribution co uk MON FRI 8 00AM TO 5 30PM EXCL BANK HOLIDAYS SPECIAL WARNINGS INSTRUCTIONS The splitting operation of the machine is designed to be activated by one person While there is the possibility that additional operators could be working with the machine e g for loading and unloading only one operator should...

Page 4: ...n the manual prior to the first use and periodically thereafter Type 22 hydraulic oil is recommended ELECTRICAL REQUIREMENTS Connect the main leads to a standard 220 240V 10 50Hz 1Hz electrical supply which has protection devices of under voltage over voltage over current as well as a residual current device RCD which maximum residual current rated at 0 03A EXTENSIONS LEADS Improper use of extensi...

Page 5: ...tive footwear Dispose of all oil at an authorised collection point or follow the local stipulations that apply where the log splitter is being used Dispose of used oil in an environmentally friendly way Check your logsplitter before turning it on Keep guards in place and in working order Replace damaged missing or failed parts before using it 10m Keep all bystanders animals at least 10 metres away...

Page 6: ...ips or debris AVOID ELECTRICAL SHOCK Check that the electric circuit is adequately protected and that it corresponds with the power voltage and frequency of the motor Check that there is a ground connection and a regulation differential switch upstream Ground the logsplitter Prevent body contact with grounded surfaces pipes radiators ranges and refrigerator enclosures Never open the switch box on ...

Page 7: ... THE ENVIRONMENT Take used oil to an authorised collection point or follow the stipulations in the country where the logsplitter is used Do not discharge into drains soil or water STORE IDLE EQUIPMENT When not in use the machine should be stored in a dry location Keep the machine away from children and others not qualified to use it This symbol on the product or on its packaging indicates that thi...

Page 8: ...or EMAIL customerservice handydistribution co uk MON FRI 8 00AM TO 5 30PM EXCL BANK HOLIDAYS 1 Log Splitter Frame 2 Transport Handle 3 Support Strut A x2 4 Support Strut B 5 Guard Bottom Plate 6 Log Tray A 7 Log Tray B 8 Plate Connector x2 9 Top Guard Plate A 10 Top Guard Plate B 11 Rear Guard Plate A 12 Rear Guard Plate B 13 Front Guard Plate 14 Left Guard Plate Fixing Kit Contents ...

Page 9: ...re with two M6 12 socket head cap screws and locknuts Loosen the socket head cap screw and big washer on the wheel bracket insert the open end of support strut B between the big washer and wheel bracket and tighten screw Connect the upper end of support strut B to the guard bottom plate with cross recessed pan head screw M6 12 and locknut M6 and then tighten it ...

Page 10: ... strut A to log tray A with cross recessed pan head screw M6 12 and locknut M6 and then tighten it 3 Align the two mounting holes of the log tray B to the holes on front side of the splitter Insert one socket head cap screw M6 12 and spring washer 6 into the mounting hole on right side and the other socket head cap screw M6 12 and locknut M6 on left side and securely tighten both Loosen the cup he...

Page 11: ...ont guard plate left guard plate and two rear guard plates to the log tray and bottom plate with M6 12 bolts and nuts 2 Mount the two top guard plates to the vertical plates with M5 12 bolts and nuts 3 Connect two top guard plates rear guard plates with the plate connectors and M5 12 bolts and nuts ...

Page 12: ...KNOW YOUR MACHINE Make yourself aware of the compnents and operational levers of the machine prior to attempting any work ...

Page 13: ...ONDITIONS OF THE MANUFACTURERS WARRANTY MAX PRESSURE LIMITING SCREW DO NOT ADJUST THE MAX PRESSURE LIMITING SCREW Max pressure was set before the log splitter ex work and the max pressure limiting screw is sealed with glue to ensure the log splitter works under pressure no more than 6 tons The setting was done by qualified mechanic with professional instruments Unauthorized resetting will cause th...

Page 14: ...n at altitudes no more than 1000m above M S L The surrounding humidity should less than 50 at 40 C It can be stored or transported under ambient temperatures between 25 C and 55 C Before operation put the log splitter on a 72 85 cm high stable flat and level work bench Fix the support leg using two bolts M8 35 A onto a suitable work table bench SPLITTING TWO HAND OPERATION This log splitter is equ...

Page 15: ...fter 5 seconds of constant use the oil under pressure will be overheated and the machine could be damaged For such extremely hard logs rotate it by 90o to see whether it can be split in a different direction the log should still be split with the grain as shown in the diagrams in this manual In any case if you are not able to split the log this means that its hardness exceeds the capacity of the m...

Page 16: ... log pusher moves back and completely stops at its starting position insert a wedge of wood under the jammed log Start the logsplitter to push the wedge wood and go completely under the jammed log Repeat above procedure with sharper sloped wedges of wood until the log is completely freed DANGER Do not try to knock the jammed log off This will damage to the machine or may cause serious injuries SHA...

Page 17: ... hand knob along the pipe to set the gap size The closer you move the Ram Adjustment Knob towards the log splitter and the more you slide it down the pipe the smaller the gap will be left between the ram and the splitting wedge If the gap is correct you should place the hand knob against the log splitter If the gap is too small you can leave an equivalent space between the knob and the log splitte...

Page 18: ...tam GF 22 o BP Energol HLP HM 22 Clean the Dipstick and put it back into the oil tank while keeping the log splitter held upright Never exceed the maximum level Empty oil if the maximum level is exceeded until the oil level is between the minimum maximum marks on the dipstick The machine will operate as designed with oil in between the minimum maximum marks Clean the Oil Drain Bolt before replacin...

Page 19: ...recaution to future problems Refill with fresh hydraulic oil as per the hydraulic oil specifications below The following hydraulic oils or equivalent Type 22 are recommended for the log splitter s hydraulic transmission system o HANDY PARTS Logsplitter Oil WPL110 1L WPL113 5L o SHELL Tellus 22 o MOBIL DTE 11 o ARAL Vitam GF 22 o BP Energol HLP HM 22 Clean the Dipstick and put it back into the oil ...

Page 20: ... problem continues contact the local approved service dealer Motor running ram not moving Incorrect specification extension lead Be sure the extension lead is no longer than 10m and its cross section is no less than 2 5mm to allow enough current flow to the motor Oil leaks around the cylinder ram or from other points Air sealed in the hydraulic system while operating Loosen the Bleed Screw by 2 or...

Page 21: ...WIRING HYDRAULIC SYSTEM DIAGRAMS WIRING DIAGRAM HYDRAULIC DIAGRAM ...

Page 22: ...0 Complies with the following directives 2006 42 EC Machinery Directive The conformity assessment procedure followed was in accordance with EN 609 1 2017 EN 60204 1 2006 A1 2009 AC 2010 Notified Bodies TÜV Rheinland LGS Products GmbH Address es Tillystrabe 2 90431 Nürnberg Authorised signatory technical file holder Date 01 09 2018 Signature Name Mr Simon Belcher Position Chairman Company Handy Dis...

Page 23: ...PARTS DIAGRAM THLS 6G 1938181001 ...

Page 24: ... 54 5x2 65 1 18 TH114 3 Piston 1 19 TH114 2 Piston Ring 60 1 20 TH114 4 O ring 32x3 5 1 21 TH114 5 Spring 1 22 TH114 15 Stud Bolt 4 23 TH114 1 Hydraulic Cylinder 1 24 TH114 61 Aluminium Cover Front 1 25 TH114 12 Piston Rod Seal 30 1 26 TH114 14 O ring 7x1 9 1 27 TH114 13 Wing Bolt M5x12 1 28 TH114 62 Washer Groupware 14 1 29 TH114 63 Dipstick 1 30 TH244 3 Piston Rod 1 31 TH114 9 Lift Handle 1 32 T...

Page 25: ... Washer 8 9 63 TH114 83 Gear Pump Cover 1 64 TH114 64 O ring 10 6x2 65 2 65 TH114 76 Gear Housing Plate 1 66 TH114 79 Circlip 10 2 67 TH114 80 Gear Shaft 1 68 TH114 78 Steel Ball 2 5 1 69 TH114 77 Pump Gear 2 70 TH155 70 Pin 2 5x4 1 71 TH114 69 Washer 6 1 72 TH114 70 Bolt M5x180 3 73 TH114 71 Motor Cover 1 74 TH114 57 Seal FB11x26x7 1 75 TH114 54 Nut M8 1 76 TH114 55 Screw M8x35 1 77 TH114 65 Moto...

Page 26: ...TH114 84 Bolt M8x30 3 104 TH244 10 Spring Washer 14 2 105 TH244 11 Screw M6x12 13 106 TH244 12 Guard Bottom Plate 1 107 TH244 13 Locknut M6 17 108 TH244 14 Log Tray 1 1 109 TH244 15 Support Strut 1 2 110 TH244 16 Log Tray 2 1 111 TH244 17 Support Strut 2 1 112 TH244 18 Top Guard Plate 2 1 113 TH244 19 Screw M5x12 20 114 TH244 20 Locknut M5 20 115 TH244 21 Plate connector 2 116 TH244 22 Top Guard P...

Page 27: ...st be serviced within the first 12 months from the original date of purchase to comply with the warranty failure to do so will invalidate the 2nd year of the warranty All warranty repairs must be undertaken by an authorised service dealer These dealers have been accredited by GJ Handy Co Ltd and agree to only use genuine parts and follow our repair procedures Webb Electric Handheld Webb Dynamic Ha...

Page 28: ... products GJ Handy Co Ltd will never warranty in terms of the merchantability or the fitness for a particular purpose b No person is authorised to make any warranties representations or promises expressed or implied on behalf of GJ Handy Co Ltd or to modify the terms conditions or limitation of this warranty policy in any way c Neither GJ Handy Co Ltd nor any company affiliated with GJ Handy Co Lt...

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Page 32: ...2 Email customerservice handydistribution co uk Mon Fri 8 00am to 5 30pm excl Bank Holidays To see our range of garden machinery equipment visit www thehandy co uk Making gardening easier affordable since 1938 Distributed by Handy Distribution Murdock Road Dorcan Swindon SN3 5HY ...

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