TGB Outback 425 Owner'S Manual Download

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Dear customer:

Our ATV is manufactured under strict quality control systems. The

warranty document sent to dealers guarantees all written items. Given

that you follow the maintenance procedure by using original parts and

riding normally, we readily assent to repair or change them.

This warranty excludes:

1. Using unspecified Engine Oil.

2. Improper maintenance or repairs.

3. Using non-original or modified accessories and parts.

4. Operating inaptly, lack of conformity to manual.

5. Normal wear and tear – Seat, Spark Plug, Bulbs, Wire, Filters, Battery,

Brakes, Belt, Chain, Sprockets, Tyres etc.

This manual is a simple introduction of operation and basic

maintenance checking. In case of further questions, contact your

dealer for assistance.

Summary of Contents for Outback 425

Page 1: ...pair or change them This warranty excludes 1 Using unspecified Engine Oil 2 Improper maintenance or repairs 3 Using non original or modified accessories and parts 4 Operating inaptly lack of conformity to manual 5 Normal wear and tear Seat Spark Plug Bulbs Wire Filters Battery Brakes Belt Chain Sprockets Tyres etc This manual is a simple introduction of operation and basic maintenance checking In ...

Page 2: ...rk place or where gasoline is being stored Caution Gasoline is highly flammable and may explode under some conditions keep it away from children Used engine oil Caution Prolonged contact with used engine oil or transmission oil may cause skin cancer although it might not be verified We recommend that you wash your hands with soap and water right after contacting Keep the used oil beyond reach of c...

Page 3: ...low it by mistake drink a lot of water or milk and take some laxative such as castor oil or vegetable oil and then go to see a doctor Keep electrolyte beyond reach of children Brake shoe Do not use an air hose or a dry brush to clean components of the brake system use a vacuum cleaner or the equivalent to avoid dust flying Caution Inhaling brake shoe or pad dust may cause disorders and cancer of t...

Page 4: ...mbers 6 General Illustration 8 Operation Indications 8 Periodical Maintenance Schedule 18 Basic safety rules 23 Key number Your key s identification number is engraved on the steel plate beside your key as shown in the above illustration Record this number and store carefully to provide for reference if you need a new key ...

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Page 6: ...l Speedometer 0 300 km hr Cycle Cooling 4 stroke Water cooled Horn 93 112dB A Bore Ø86 mm Lubrication System Pump forced circulation Stroke 69 4 mm Engine lubrication system SAE 15W 40 SG CC Engine oil capacity 3 5L Spec SAE 90 Cylinder Number Arrangement Single Cylinder Gear lubrication Differential Final reduction device Capaci ty 350 c c Displacement 403 1 cc Solid Particulate Compression Ratio...

Page 7: ...e number for future reference Number is located front right hand side of chassis as shown in 1 2 Engine number is located front of the engine as shown in 2 3 Manufacturer s DATA PLATE The manufacturer s data plate is located front right hand side of chassis as shown in 3 3 1 2 ...

Page 8: ...8 Warning Labels Before riding thoroughly read these labels of essential safety operation instructions Do not tear off stickers In case of wear or damage contact your dealer for replacements ...

Page 9: ...position Position Function Key out Position Lamp NO ON All electrical systems operational NO OFF While parking YES 2 Signs and Functions Position Name Function Starter Switch Start engine Dimmer Switch Hi Beam Lo Beam Switch Hazard Warning Continues flash Turn signal Switch Right Left hand direction Horn Sounded by pushing Choke lever Use in low temperature This vehicle is equipped with a safety p...

Page 10: ...end should be 12 mm approximately Inform your local dealer of possible deviations Parking Brake Brake fluid level Attention Irregularities of brakes such as leaks and poor performance should only be dealt with by an authorised dealer The brake fluid level must be above the MIN mark If the level keeps going down have an authorised dealer check it Always use DOT 4 brake fluid 4 Rear brake pedal By p...

Page 11: ...s for the use of changing the engine power supplied to the wheels You can select 2WD or 4WD for your preference according to different surface conditions 2WD Supplying engine power only to the rear wheels This is mainly use for normal riding on dry surface or hard surfaces 4WD Supplying engine power to both of the front and rear wheels at the same time the right front wheel and left front wheel ca...

Page 12: ...er rope to its prior normal position NOTE Switch off the headlights when starting the engine with the recoil starter 8 Tire Attention The vehicle is equipped with tubeless tyres Tubeless tyres should never be repaired Damaged tyres have to be renewed immediately Attention Your authorised dealer should only renew tubeless tyres Since the tyre pressure influences the driving ability the mandatory ty...

Page 13: ... remove reserve tank filler cap Reinstall the reserve tank filler cap Caution The reserve coolant tank level should not be over filled to avoid expansion when hot 10 Steering lock The steering lock in principle should be used for theft protection The handle bar is to be turned to the left and the key in the steering lock pressed and turned simultaneously see illustration ...

Page 14: ...th your local dealer for inspection 3 Battery charge warning light if the light turns on while engine running implies malfunction of battery system Please contact with your local dealer for inspection When turn on ignition switch engine oil indicator temperature indicator battery indicator will self diagnostic if this process is not found could be some malfunction Please contact with your local de...

Page 15: ...ter 1 MAX is displayed on 1st row 2 Displays highest speed achieved after last RESET operation AVG Average Speed Meter 1 AVG is displayed on 2nd row 2 Calculates average speed from last RESET TRIP 1 2 Trip Meter 1 2 1 TRIP function registers cumulative trip distance from last RESET while bike is being ridden 2 Display is on 2nd row of screen ODO Odometer 1 ODO registers cumulative distance travele...

Page 16: ...in screen if no button operation for 75 seconds at any setting screen 2 Press both MODE RESET buttons to go into setting screen In setting screens press RESET button to add the flashing digit by 1 or convert units press MODE button to confirm the digit setting and jump to next digit or next setting screen to be set Press MODE button for 2 seconds at any setting screen to finish the setting and go ...

Page 17: ...gnal 10 Press RESET button to move in loop sequence from one to another value of the 4 values Press MODE button to confirm the setting and go to wheel circumference setting screen 11 In cXXXX display c means Circumference following 4 default digits flashing digit is digit to be set 12 Press RESET button to increase flashing digit by one press MODE button for 2 seconds to confirm digit setting and ...

Page 18: ... for inspection When turn on ignition switch engine oil indicator temperature indicator battery indicator will self diagnostic if this process is not found could be of some malfunction Please contact with your local dealer for inspection 8 Turn signal light green on use of turn signal lights will turn on and audible warning Hazard warning left right light will flash and audible warning 9 Shifting ...

Page 19: ...I I I I Brakes I I I I I I Brake Hose Replace Every 4 Years I I I Brake Fluid Replace Every 2 Years Tires I I I Suspensions I I Steering System I I I I Chassis Bolts and Nuts T T T T General Lubrications L L L L Lubricate C Clean R Replace T Tighten I Inspection cleaning and adjustment Have your ATV serviced and checked by an Authorised TGB Dealer Ensure the service book is stamped and signed Fail...

Page 20: ...ed 14 Air Cleaner Remove seat Loosen 4 hooks from the air cleaner cover and then remove the cover Loosen the clamp strip and 1 screw of air cleaner element and then remove the air cleaner element Clean the element with non flammable or high flash point solvent and then squeeze it completely dry 15 Carburettor Idle Speed Adjustment Set the parking brake Shift the transmission to neutral Warm up eng...

Page 21: ...ce an oil pan under the ATV and remove oil drain plug After drained make sure washer can be re used Install oil drain plug to a satisfactory torque Engine Oil Filter change Drain engine oil out Install oil Filter to a satisfactory torque Add oil to crankcase oil viscosity SAE 10W 40 Engine oil capacity 3500c c when replacing Install dipstick start the engine for several minutes Turn off engine and...

Page 22: ...nstall the bolt to a satisfactory torque oil viscosity SAE 90 Start engine and run engine for 2 3 minutes Turn off engine and make sure that oil level is correct Check for any leaks 18 Seat Lock Removal of seat After opening the lock by turning the key the seat can be removed by pressing the seat lock and lifting the seat at the rear Assembly of seat Put the seat into the front guide and press the...

Page 23: ...onel If problems should appear with the battery consult your authorised dealer The battery must be disassembled for control of the acid level For this you first remove the black cable of the negative terminal then the red cable of the battery positive Withdraw the ventilation hose from the battery carefully remove the battery Put the battery on an even base and open the six plugs Fill distilled wa...

Page 24: ...ty your vehicle will get more easily to turn over or skidding Once you have changed the center of gravity Changing the center of gravity will reduce the chance of skidding and increase traction Skills on changing center of gravity while making a left turn slow down and incline your body to the left to change the center of gravity while making a right turn slow down and incline your body to the rig...

Page 25: ...25 High speed turning Riding up and down the hill Rough road surface ...

Page 26: ...r reserves the right to introduce any modification without prior notice Safe Riding Tips Before embarking on any journey make sure your ATV is in good and safe working order Always wear an approved helmet Helmets are your best defence against serious head injuries In addition to your helmet Wear eye and face protection Wear long pants gloves boots and a durable long sleeved jacket Be seen Wear bri...

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TGB Outback 425, Owner'S Manual

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