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CL-B101D40PS Manual (d0096)

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CL-B101D40PS 

Smart 101 segment, 4 digit LED Tricolor or Mono-color 

digital bargraph controller with Programmable Scale 

Factor input signal scaling and four fully programmable 

set points in a switchboard style case for 

monitoring, measurement, and control applications.

0.56” LEDs 

  External transmitters or signal conditioners can be eliminated  by 

direct connection of the sensor output to more than 

40 Plug-in Input Signal Conditioners that include: 

– AC/DC Current 

– Pressure 

– Resistance

– AC/DC Voltage 

– Process 

– Temperature

– Load Cell 

– Prototype 

– 4 to 20 mA

  Optional isolated 16 bit analog output. User or factory scalable to 4 

to 20 mA, 0 to 20 mA or 0 to 10 V across any desired digital span 

from ± one count to the full scale range of – 1999 to 9999 (12000 

counts).

  A Programmable Tricolor (Red-Green-Orange) or mono color (red or 

green), 101 segment high brightness bargraph. 

  Red 4-digit LED display with a range of -1999 to 9999 

(12000 counts). Optional green digital display.

  Front panel LED annunciators provide indication of setpoint status.

  Two 9 Amp Form C, and two 4 Amp Form A or 4 x 4 Amp Form A 

relays available.

  Auto-sensing AC/DC power supply. For voltages between  

85-265 V AC / 95-300 V DC (PS1) or 18-48 V AC / 10-72 V DC 

(PS2).

  24 V DC excitation is available to power external 4/20mA 

transmitters and 5 or 10 V DC excitation is available for 

resistance bridge type sensors.

  Provision to connect an external programming lockout switch. 

  Provision for external DIM switch to reduce the brightest 

display setting by 50%.

  Automatic intelligent averaging, smooths noisy signals while  

providing a fast display response to real level changes.

General Features

Specifications

•  The bargraph can display, full 

scale, any desired portion of 

the digital reading.

•  Setpoint 1 has delay-on-make 

and delay-on-break plus 

a special “pump on pump 

off” mode that creates a 

Hysteresis Band between SP1 

and SP2.

Software Features

• 

Four programmable setpoints 

with adjustable Hysteresis.

• 

Bargraph center zero function.

•  Relay activation can be select

-

ed to occur above (hi) or below 

(Lo) each setpoint.

•  Digital display blanking.

•  Decimal point setting.

•  Four-level brightness control

LEOPARD  

FAMILY

Input Specs: ������������������Depends on Input signal conditioner 

A/D Converter: ��������������14 bit single slope

Accuracy: ����������������������±(0�05% of r 2 counts)

Temp. Coeff�: �����������������100 ppm/°C (Typical)

Warm up time: ���������������2 minutes

Conversion Rate: ����������10 conversions per second (Typical)

Digital Display: ��������������4 digit 0.56" LED red (std), green (optn) 

Range –1999 to 9999 counts� 

Bargraph Display: ���������101 segment 235º circular red (standard)

Green (optional) or tricolor (optional) LED�

Polarity: �������������������������Assumed positive� Displays – negative

Decimal Selection: ��������Front panel button selectable, X•X•X•X• 

Positive Overrange: ������Bargraph and top segments of digital display 

flash�

Negative Overrange: ����First segment of bargraph and bottom seg-

ments of digital display flash�

Relay Output: ����������������Two 9 Amp Form C relays, two 4 Amp Form 

A relays or 

4 x 4 Amp Form A relays

Analog Output: �������������Isolated 16 bit user scalable mA or V

  OIC (mA out) ��������������4-20 mA @ 0 to 500Ω max loop resistance

  OIV (volts out) �������������� 0-10 V DC @ 500 Ω or higher resistance

Power Supply: ���������������AC/DC Auto sensing wide range supply

  PS1 (std) ��������������������85-265 VAC / 95-300 VDC, 50-400Hz 4.2W

 PS2 �����������������������������18-48 VAC / 10-72 VDC, 50-400Hz 4�2W

Operating Temp�: ����������0 to 50°C

Storage Temp: ���������������–20°C to 70°C

Relative Humidity: ��������95% (non condensing)

Case Dimensions: ��������Bezel (4.48"x4.48") 113.8x113.8mm 

Depth behind bezel (4.23") 107.46 mm 

Plus (0�48”) 12�24 mm for connectors

Weight: ���������������������������16 oz�, 1lb 4 oz when packed

Table of Contents

Bargraph Center Point Display Mode Selection . . 7

Bargraph Color Programming Mode  . . . . . . 10

Case Dimensions. . . . . . . . . . . . . . . . . . . . . . . 8

Component Layout  . . . . . . . . . . . . . . . . . . . . 12

Connector Pinouts  . . . . . . . . . . . . . . . . . .11-12

Controls and Indicators  . . . . . . . . . . . . . . . . . 2

Decimal Point and Brightness Selection . . . . 6

Digital Span Selection for Bargraph Display . 6

Programming Conventions . . . . . . . . . . . . . . . 2

Setpoint Setting & Relay Conf. Mode  . . . .9-10

Software Features . . . . . . . . . . . . . . . . . . . . . . 1

Software Logic Tree  . . . . . . . . . . . . . . . . . . . . 3

Specifications  . . . . . . . . . . . . . . . . . . . . . . . . . 1

Successive Digital Rescaling. . . . . . . . . . . . . . . . . . . .5

Two Point Analog Range Setting & Calibration. . . 8

Digital Span Selection for Analog Range Output . 7

Functional Diagram. . . . . . . . . . . . . . . . . . . . 11

General Features. . . . . . . . . . . . . . . . . . . . . . . 1

I-Series Input Signal Conditioning Modules  . .13-15

Input Module Calibration Procedures  . . . . . 17

Input Module Component Glossary . . . . . . . 16

Ordering Information. . . . . . . . . . . . . . . . . . . 19

Pin Descriptions  . . . . . . . . . . . . . . . . . . . . . . 11

Summary of Contents for CL-B101D40PS

Page 1: ...ro function Relay activation can be select ed to occur above hi or below Lo each setpoint Digital display blanking Decimal point setting Four level brightness control LEOPARD FAMILY Input Specs Depends on Input signal conditioner A D Converter 14 bit single slope Accuracy 0 05 of reading 2 counts Temp Coeff 100 ppm C Typical Warm up time 2 minutes Conversion Rate 10 conversions per second Typical ...

Page 2: ...direction indicated by the arrow When an alternative dotted line is shown this indicates that an alternative logic branch will be followed when a particular option is present When two buttons are shown side by side and enclosed by a dotted line they must be pressed at the same time then released to go onto the next programming step If an X appears through a digit it means that any number displayed...

Page 3: ...ut option is installed Back to Operational Display Digital Display ON OFF Selection diSP Sub menu MODE Calibration Input Calibration Output Calibrate Analog Output Lo Calibrate Analog Output Hi Select the Digital Reading at which the Analog Output Hi chi will occur Select the Digital Reading at which the Analog Output Lo cLo will occur This branch will only appear if the analog output option is in...

Page 4: ...96 meter may be rescaled without applying an external signal by changing the Offset and Scale factor Offset is the reading that the meter will display for a zero input The Offset may be set to any value from 1999 to 9999 The default value of the Offset is 000 Scale factor is the gain of the meter The displayed reading is directly proportional to the Scale factor The default value of the scale fact...

Page 5: ... 2000 x 1320 1190 2219 The meter is approximately cali brated Approximate not exact because the weight in STEP B is not exactly known 13 5mV Texmate Meter Offset 20 Scale 2219 1320 STEP D Later maybe many days later when the hopper is finally empty it is seen that the meter does not read zero 0 5mV Texmate Meter Offset 20 Scale 2219 60 STEP E Change Offset to 40 to correct the Texmate meter displa...

Page 6: ...this point the display skips directly to STEP G and toggles between Cto and oFF the software is detecting that the optional analog output hardware is NOT installed Digital Span Selection For Bargraph Display Decimal Point and Brightness Selection Bargraph does not light up for Input Signals up to 3999 counts Bargraph lights up for Input Signals above 4000 counts Bar High Bar Low Bar High Bar Low 0...

Page 7: ...gh and AnLo analog low can be reversed to provide a 20 to 4mA output The digital span selected can be as small as two counts when using the analog output to function as a Control or Alarm Driver Small digital spans will cause the high resolution 16 bit D to A to increment digitally in stair case steps Digital Span Selection for Analog Range Output Digital Span Selection for Analog Range Output Bar...

Page 8: ...lay toggles between cLo and an internal scale factor STEP E Set or Calibrate cLo the Low Analog Value of the Analog Output Range 1 Connect a multimeter to analog output pins 17 and 18 see Rear Panel Pinouts on page 10 Using the and buttons adjust the analog output to the desired low value as measured on the multimeter cLo may be adjusted to any value from 0 3 mA to 18 mA mA output selected or from...

Page 9: ...Press the P button Display toggles between PUM and on or oFF STEP F Select Pump PUM on or oFF 1 Using the and buttons select the Pump to be ON or OFF When PUM is selected ON and SP2 is set at a value higher than SP1 the SP1 relay will operate in a special pump on pump off mode SP2 acts as the upper limit and SP1 acts as the lower limit of the Hysteresis Band on the SP1 relay For filling applicatio...

Page 10: ...Bargraph Color when the bar is ABOVE SP2 Setpoint 1 Using the and buttons select the desired bargraph color grn oran or red 2 Press the P button Display toggles between CSP3 and the previous color setting STEP T Select Bargraph Color when the bar is ABOVE SP3 Setpoint 1 Using the and buttons select the desired bargraph color grn oran or red 2 Press the P button Display toggles between CSP4 and the...

Page 11: ...log output module is also shown as installed The CL B101D40PS uses plug in type screw terminal connectors for all input and output connections The power supply connec tions pins 14 and 15 have a unique plug and socket outline to prevent cross connection The main board and input signal conditioner use right angled connectors as standard The output module uses straight thru connectors as standard Au...

Page 12: ...dule Input Signal Conditioner Analog Output Module Main Board Main Board Pins 18 to 21 Rear Panel Function Pins Pins 18 to 21 provide functions that can be implemented with an external switch Their pin definitions are Pin 18 DIM By connecting the display dim DIM pin to the COMMON pin the display brightness setting is halved Pin 19 COMMON To activate the LOCK or DIM functions from the rear of the m...

Page 13: ...ed with factory preselected ranges and or scalings as shown in BOLD type Other pre calibrated standard ranges or custom ranges may be ordered Factory installed custom scaling and other custom options are also available see Ordering Information Special Options on last page WARNING AC and DC input signals and power supply voltages can be hazardous Do Not insert remove or handle modules with live wir...

Page 14: ...2V Increase Span Decrease Offset 24V Exc LEOPARD IP07 LYNX TIGER IP07 090D 24V Exc ON OFF 24V Exc DCmA ID07 DC Milliamps 2 20 200mA DC with Offset and 24V Exc 2mA 20mA 200mA Offset 0 _ Increase Span Decrease LEOPARD IP07 LYNX TIGER IP07 141E IGYZ Universal Direct Pressure Absolute or Differential Gage See below for ordering code options 332D ABSOLUTE DIFFERENTIAL PRESSURE LEOPARD TIGER LYNX IP01 P...

Page 15: ...LEOPARD LYNX TIGER 2 20 mV V 10V 5V 4W 6W EXC Pressure Transducer PRESSURE LEOPARD TIGER IS01 Strain Gage 5 10V DC Exc 20 2mV V 4 6 wire IS02 Pressure Load Cell 5 10V DC Exc 20 2mV V 4 6 wire 151B IS04 Pressure Load Cell Ext Exc 20 2mV V 4 6 wire 2 20 mV V 10V 5V 4W 6W EXC External Power Supply 5 V or 10 V For multiple pressure transducers LEOPARD TIGER 150A IS05 Pressure Load Cell 20 2mV V 5 10V ...

Page 16: ... OFF ON 24V EXC Increase Span Decrease 5 4 3 2 1 Increase Span Decrease 5 4 3 2 1 SPAN RANGE Header When this header is provided it works in conjunc tion with the SPAN ADJUST Header by splitting its adjustment range into a Hi and a Lo range This has the effect of dividing the adjustment range of the SPAN pot into ten equal 10 steps across 100 of the input Signal Span Range HI LO HI LO Zero Offset ...

Page 17: ...1000 counts 4 Set the ZERO OFFSET RANGE Header to the positive offset position If the module has a ZERO ADJUST Header select the position that will provide a negative offset of 250 counts Apply 4 mA and adjust the ZERO pot until the display reads 000 Apply 20 mA and check that the display reads 1000 In addition to the analog calibration capabilities that enable many modules to be interchanged betw...

Page 18: ... for input output leads is recommended with shield connection to earth ground near the meter preferred 4 A circuit breaker or disconnect switch is required to disconnect power to the meter The breaker switch should be in close proximity to the meter and marked as the disconnecting device for the meter or meter circuit The circuit breaker or wall switch must be rated for the applied voltage e g 120...

Page 19: ...C Milliamp 2 20 200mA DC w 24V DC Exc 25 ID04 DC Amps 5A DC 50 ID05 DC Volts 2 20 200 Custom V DC w Offset and 24V Exc 45 ID07 DC Milliamp 2 20 200mA DC w Offset and 24V Exc 35 ID09 DC Amps 1A DC 50 IGYZ Universal Direct Pressure 100 View the IG Ordering Code on page 13 to determine the value for Y Z IGAZ to IGKZ IP01 Process Loop 4 20mA 0 100 00 35 IP02 Process Loop 4 20mA 0 100 00 w 24VDC Exc 45...

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