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DS300B SERIES 

 

DSP Controlled UPS 

(pf:1.0)

 

  

40 - 60 - 80 kVA 

 

3 Phase In - 3 Phase Out  

 

 

 

USER MANUAL  

 

Summary of Contents for DS300B Series

Page 1: ...DS300B SERIES DSP Controlled UPS pf 1 0 40 60 80 kVA 3 Phase In 3 Phase Out USER MANUAL...

Page 2: ......

Page 3: ...iption of Connection Terminals of the UPS 13 2 7 Battery Installation 14 III FRONT PANEL 18 3 1 Introduction 18 3 2 Front Panel Menu Descriptions 18 3 2 1 MEASUREMENTS menu 21 3 2 2 ALARM LOGS menu 24...

Page 4: ...Maintenance Bypass Condition to Normal Operation 57 6 2 UPS Behavior During Mains Outage 57 VII MAINTENANCE 58 7 1 Scheduled maintenance 58 7 2 Daily checks 58 7 3 Weekly checks 58 7 4 Annual Mainten...

Page 5: ...C power is disconnected To reduce the risk of electric shock disconnect the UPS from the mains supply before installing a computer interface signal cable Reconnect the power cables only after signalin...

Page 6: ...internal voltage and frequency regulating software which ensures that its output to the critical load is maintained within close tolerances independent of voltage and frequency variations on the mains...

Page 7: ...ble polarity battery with common terminal Automatic and manual battery test and battery temperature compensation features 3 separate maintenance clock counters Battery charge with current limiting Aut...

Page 8: ...Switch S4 F7 F8 F9 Output Switch Fuse S5 F10 F11 F12 Battery Switch Fuse K1 Rectifier Input Contactor K2 Inverter Output Contactor Rectifier Charger 3 PHASE MAINS I P Battery Dual Polarity Maintenanc...

Page 9: ...black outs when it is connected to either static or maintenance bypass supply 1 2 2 Operating Conditions of UPS UPS may be in one of the following operating conditions A Normal Operation If Mains supp...

Page 10: ...ket DB9 female Relay Output contacts Batt circuit breaker output and input Generator input Temperature sensor Relay 2 S7 On off switch S5 Ak input F10 F11 F12 S1 AC input F1 F2 F3 S3 maintenance by pa...

Page 11: ...top Relay 4 COM1 RS232 Communation Socket DB9 female SNMP COM2 RS232 Communation Socket DB9 female Figure 1 3 b 80 kVA switches fuses and interface connections PARALLEL PORT 2 PARALLEL PORT 1 S7 On of...

Page 12: ...mode Efficiency 100 Load up to 94 Load Crest Factor 3 1 Output Voltage THD linear load 2 Overload 125 Load 10min 150 Load 1min BATTERY Total Number 60 blocks 12V 2x30 serial 60 batteries Float Charge...

Page 13: ...age is noted call the shipper immediately and retain the shipping carton and the UPS 2 Carefully open the carton and take the UPS out 3 Retain the carton and packing material for future use Unit packa...

Page 14: ...2 terminal block NOTES The neutral conductor should be sized for 1 5 times the output bypass phase current These recommendations are for guideline purposes only and are superceded by local regulation...

Page 15: ...r earth bus to the safety earth of the mains distribution panel NOTE The earth and the neutral connections must be in accordance with the local rules WARNING Note that the Input Neutral N1 MUST also b...

Page 16: ...obtain efficient battery operation In general a minimum space of 10 mm must be left on all vertical sides of the battery block A minimum clearance of 20 mm should be allowed between the cell surface a...

Page 17: ...15 30x12V Batteries 30x12V Batteries 0 360V 360V 0 K1 K2 K3 K2 Figure 2 3 External Battery Connections 60x12V...

Page 18: ...16 Figure 2 3a DS300B Series 40 60 80 KVA Internal Battery Connections 2x30 60x12V 7Ah...

Page 19: ...17 Figure 2 3b DS300B Series 40 60 80 KVA Internal Battery Connections 2x60 120x12V 7Ah two groups of batteries with common point in parallel...

Page 20: ...2 Load on bypass indicator lamp L3 Input voltage indicator lamp L4 Rectifier run pilot lamp L5 Battery operation indicator lamp L6 Load on UPS indicator lamp L7 Output switch on indicator lamp There a...

Page 21: ...l measurements ENTER EXIT ALARM LOGS UPS LOG RECORD Page1 ENTER CLEAR LOG Page1 ENTER EXIT INFORMATION RS232 Comm 1 2 Page1 Maximum UPS power Page1 Nominal voltage and frequency Page1 Inverter firmwar...

Page 22: ...ut command Page3 ENTER EXIT PASSWORD Getting service code Page1 Type service password Page1 Type user password Page1 ENTER EXIT ADJUST in English Group adjustments Automatic settings Inverter factory...

Page 23: ...alarm messages Up previous page down next page MEASUREMENTS INPUT Page 3 Level 3 ENTER EXIT ENTER exit to upper menu Current alarm messages Up previous page down next page MEASUREMENTS BYPASS Level 2...

Page 24: ...1 222 223 V Phase to neutral measured AC UPS output voltages Iout 00 0 00 0 00 0 A Measured AC RMS load currents Current alarm messages Up previous page down next page MEASUREMENTS OUTPUT Page 2 Level...

Page 25: ...n next page MEASUREMENTS DC Page 3 Level 3 Backup time 0000 min Calculated remaining time Current alarm messages Up previous page down next page MEASUREMENTS DC Page 4 Level 3 ENTER EXIT ENTER exit to...

Page 26: ...32 activity indicator for com1 and com2 MAX Power 60000 VA Maximum ups output power as VA Nom 220 050 220 050 Nominal input output voltage and frequency Current alarm messages Up previous page down ne...

Page 27: ...adjust BL DELAY CLOSED Backlight delay BL DIM CLOSED Back light half option selection Current alarm messages Up upper line down next line or options ENTER select an option OPTIONS LCD OPTIONS Page 3 L...

Page 28: ...PTIONS COMMUNICATION OPTIONS Page 4 Level 3 RELAY 7 Left and right buton relay function selection option RELAY 8 Left and right buton relay function selection option RELAY 9 Left and right buton relay...

Page 29: ...PTIONS Page 3 Level 3 ENTER EXIT ENTER exit to upper menu Current alarm messages Up previous page down next page Level 3 Bypass options VAT transfer ON OFF Page1 Gen set bypass ON OFF Page1 Gen set sy...

Page 30: ...ND ON OFF Left and right disable alarm buzzer MIMIC LED TEST ENTER lamp test Current alarm messages Up upper line down next line or options ENTER apply command COMMAND MENU Page 4 Level 2 ENTER EXIT E...

Page 31: ...on recorded maximum power ENTER FAULT RESET ENTER fault reset Current alarm messages Up upper line down next line SERV CE MENU Page 2 Level 2 FAN MAINT 01000 Remaining hours to FAN maintenance BAT MAI...

Page 32: ...00 or R00 Alarm is shown on the LCD panel we understand that there is a system fault at the related module We saw the message in the A00 INV FAULT XXXX or R00 PFC FAULT XXXX format Numbers shown in X...

Page 33: ...s INV CODE 0XXX Current inverter mod le status code A00 INV FAULT XXXX Hata XXXX fault occured at the inverter module CALL SERVICE A01 O P OVERCURRENT Alarm IGBT saturation alarm on inverter module A0...

Page 34: ...upted A36 INV DC DOWN Warning DC BUS voltage is less then 120 volts DC A37 AC CURR LIMIT Warning Inverter output current limited A38 FUSE FAILURE Warning Any fuse in UPS is blowned A39 PSP FAILURE Ala...

Page 35: ...time 369 Overcurrent occured on L3 phase longer then allowed time 170 On L1 phase momentary short circuit conditions occured but now inverter is running 270 On L2 phase momentary short circuit conditi...

Page 36: ...ce at the UPS output 383 L3 phase by pass SCR must be on but there is only positive alternance at the UPS output 184 L1 phase by pass SCR must be on but there is only negative alternance at the UPS ou...

Page 37: ...t at the UPS output there is no 3 phase AC voltage INV Control activity status codes 612 INV Over RS232 interface battery quantity updated 613 INV Over CAN1 interface battery quantity updated 614 INV...

Page 38: ...eived 651 INV Over CAN1 interface generator mode start command received 652 INV Over RS232 interface start sleep mode command received 653 INV Over CAN1 interface start sleep mode command received 654...

Page 39: ...ge is higher then R2131 adjustment 1401 PFC DC bus voltage is higher the R2131 adjustment 1402 PFC DC LEM current sensor error 1403 PFC module DC BUS voltage high alarm repeated 4 times within R2166 t...

Page 40: ...received 1643 PFC over CAN1 interface cancel battery test command received 1644 PFC over RS232 interface start boost charge mode command received 1645 PFC over CAN1 interface start boost charge mode...

Page 41: ...frequency is normal R06 OVERTEMPERATURE Overtemperature at rectifier module call service R07 BLACKOUT There is a short blackout at the AC input voltage of the UPS this is temporary wait until the AC...

Page 42: ...if hot use air cooling system If batteries are internal check the UPS ambient temperature if normal call service L02 TH2 TEMP HIGH L04 TH2 TEMP LOW UPS TH2 cabinet inside temperature is out of tolera...

Page 43: ...nt is normal A07 SHORT CIRCUIT There is short circuit at the output of the UPS check installation and loads A08 ON MAINTENANCE The maintenance by pas switch of the UPS is ON 1 position there is a lock...

Page 44: ...ds the mesage will be cleared A26 BATTERY LOW The DC BUS or battery voltage of the UPS is low still UPS is running but DC voltage is going down If this alarm occures during mains failure it means that...

Page 45: ...very high higher then 150 the UPS limited the output current This status is temporary but if continues call service A38 FUSE FAILURE Call service A39 PSP FAILURE Call service A43 USER LOGIN User logg...

Page 46: ...allel therefore provides increased reliability for the critical load connected to the parallel system output If power demand increases in a certain UPS application exceeding the power rating of an alr...

Page 47: ...LLEL mode This mode is used for operation of at least two 1 1 configuration UPS units connected in parallel for increased reliability If this mode is selected the load is shared equally by each UPS av...

Page 48: ...llel Port 2 Parallel Port 1 Parallel Port 2 Parallel Port 1 Parallel Port 2 Figure 4 2 c 4 units in parallel All the units must be set for the same operation mode and must have a different UPS number...

Page 49: ...tribution board Figure 4 3 DS300B Series Parallel UPS Power Connections BATTERIES U V W N LOAD FUSES AC BYPASS AC INPUT MAIN AC INPUT AC DISTRIBUTION U1 V1 W1 N1 U2 V2 W2 N2 UPS1 K3 K2 K2 K4 K5 K6 K7...

Page 50: ...m Restart Change operating mode and Restart UPS again Returning to fault Directly fault In parallel UPS system master and slave UPS operating modes must be same 803 Status code Status Inverter system...

Page 51: ...allel system and restart again If the code is still showned call service 820 Status code Status Inverter alarm Description In parallel system while in slave mode MASTER communication lost for 8 period...

Page 52: ...ystem if the same A H rating batteries are used at each UPS the battery discharge timebe same for each UPS If the other UPS is continue to run check the batteries of this UPS Call service 825 Status c...

Page 53: ...E UPS L2 phase output is not connected to load Restart 831 Status code causes are valid for L2 phase 833 Status code Status Inverter warning Description SLAVE UPS L3 phase output is not connected to l...

Page 54: ...verter warning Description MASTER UPS send transfer the load to UPS command Restart Returning to fault 852 Status code Status Inverter warning Description Enter to sleep mode command received from par...

Page 55: ...kages output switch turned on after 2 seconds MASTER mode started Restart Returning to fault 858 Status code Status Inverter warning Description In parallel system there is no MASTER communication pac...

Page 56: ...3 Turn on S7 On Off switch to 1 position LCD panel activates and INV RESET or PFC RESET message appears on the display meaning that the rectifier starts to operate 4 Turn ON S4 AC Output switch switc...

Page 57: ...this case bypass voltage is connected directly to the output of UPSs and the critical load is supplied via maintenance bypass switch No AC or DC supply is connected to the inside and the circuits of U...

Page 58: ...urn off S7 On Off switch to 0 position 3 Turn off S5 Battery switch to 0 position 4 Turn off S2 Bypass switch to 0 position 5 Turn off S1 AC Input switch to 0 position After performing the above proce...

Page 59: ...nt But do not turn on these loads again during battery operation After a short period of time when the line voltage is available again UPS returns to normal operation automatically and the alarm messa...

Page 60: ...ANCE counter BATTERY MAINTENANCE counter GENERAL MAINTENANCE counter This type of protective maintenance prevents small problems turning up to big failures DS300B Series UPS has been designed to requi...

Page 61: ...one at least two times a year in order to provide safe and efficient operation your UPS and battery group UPS generates a warning message when the maintenance time has expired 7 5 Storage Conditions a...

Page 62: ...60...

Page 63: ...wed while trying to indicate the error Fault determination First step is to record the messages indicator panel LEDs operating parameter values and last status of switches This must be done before Fix...

Page 64: ...RY TEST until battery low alarm CANCEL battery test Turn off UPS output voltage immediately SHUTDOWN Turn off UPS output voltage after delay WAITING SHUTDOWN Turn off UPS output voltage SHUTDOWN and t...

Page 65: ...phone and listen the modem sound NOTE Not all the modems are compatible with the command set on UPS In such a case modem should be set by connecting a PC 9 3 2 Functioning Principle The remote operato...

Page 66: ...emperature sensor input 11 12 Function programmable relay contact output 2 13 14 Function programmable relay contact output 3 15 16 Function programmable relay contact output 4 ATTENTION Maximum 42Vac...

Page 67: ...its economically as well as supporting to create a cleaner environment and protecting our world sources 2 Every electric powered device is designed appropriate to a defined power level Device capacity...

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Page 69: ...AGKK13341 09 2021...

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