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IB 340770 (08--2005)

1

No. 340770
Machine: T7
Published: 08--2005
Rev. 01

INSTRUCTION BULLETIN

NOTE: DO NOT DISCARD the Parts List from the Instruction Bulletin. Place the

Parts List in the appropriate place in the machine manual for future

reference. Retaining the Parts List will make it easier to reorder

individual parts and will save the cost of ordering an entire kit.

NOTE:Numbers in parenthesis ( ) are reference numbers for parts listed in Bill of Materials.

Installation instructions for

kit number 9000498

SYNOPSIS / PROBLEM:

This kit contains the parts needed to install a FaST kit on the T7 model scrubbers.

Please follow step-by-step instructions.

SPECIAL TOOLS / CONSIDERATIONS: NONE

(Estimated time to complete: 4 hours)

PREPARATION:

Refer to Fig. 1, Fig. 2, and Fig. 3

1. Completely empty the solution tank and

recovery tank. Refer to the operators manual for

instructions.

2. Park the machine on a clean level surface.

3. Lower the scrubber head and squeegees.

4. Turn off the machine and remove the key.

FOR SAFETY: Before leaving or servicing

machine, stop on level surface, turn off the

machine, and remove key.

5. Disconnect battery cables from the machine.

WARNING: Always disconnect battery

cables from machine before working on

electrical components.

6. Disconnect the operator seat cable from the

main wire harness and remove the seat from the

machine. Refer to Fig. 1.

7. Remove the existing compartment door from

the battery compartment shroud. Remove the

hardware holding the battery compartment

shroud onto the machine. Remove the shroud

from the machine. Refer to Fig. 1. Discard the

existing compartment door.

8. Use a mechanical hoist or lift to remove the

battery group from the machine.

NOTE: When servicing machine, use hoist or lift

that will support the weight of the battery pack

.

9. Jack or lift the front end of the machine between

6” and 12” from the floor, slide jack stands to

appropriate points underneath the machine,

and lower the machine onto the jack stands.

Refer to the Operators Manual for additional

information.

FOR SAFETY: When servicing machine, block

machine tires before jacking machine up. Use a

hoist or jack capable of supporting the weight

of the machine. Jack machine up at designated

locations only. Support machine with jack

stands.

10. Disconnect the cables from both scrub head

drive motors and the water valve solenoid from

the main wire harness. Refer to Fig. 2.

11. Disconnect the hose connected to the scrub

head water valve.

12. Remove the cotter pins from clevis pins (A), (B),

(C), and (D) and pull the clevis pins from the

scrub head lift assembly. Do not lose any

hardware removed from the machine in this

step since these items are needed to reinstall

the scrub head lift assembly. Refer to Fig. 3.

13. Remove the scrub head lift assembly from

underneath the machine. Refer to Fig. 3.

Summary of Contents for 9000498

Page 1: ...ire harness and remove the seat fromthe machine Refer to Fig 1 7 Remove the existing compartment door from the battery compartment shroud Remove the hardware holding the battery compartment shroud onto the machine Remove the shroud from the machine Refer to Fig 1 Discard the existing compartment door 8 Use a mechanical hoist or lift to remove the battery group from the machine NOTE When servicing ...

Page 2: ...le Battery compartment shroud Hardware holding shroud onto machine Operator seat assembly Compartment door FIG 1 Disconnect cables from scrub head motors from main wire harness Disconnect wires from terminals on water solenoid valve FIG 2 ...

Page 3: ...IB 340770 08 2005 3 Scrub head lift assembly A B D C FIG 3 ...

Page 4: ...wo flat washers 16 to mount the pump bracket 14 to the frame of the machine Refer to Fig 5 15 16 14 FIG 5 4 Cut the plug from the end of the hose from the solution tank Refer to Fig 19 5 Use a hose clamp 33 to attach the hose from the solution tank to the plastic fitting 7 on the solution pump 6 Refer to Fig 6 33 7 FIG 6 6 Use a hex screw 20 to attach a spring holder clip 19 to the scrub head lift...

Page 5: ...Fig 10 Insert the rubber grommet 42 into this hole Frame FIG 10 15 Use the clevis pins A B C and D to reinstall the scrub head lift assembly onto the machine Refer to Fig 3 NOTE Adjust the screw actuator sleeve to align holes if necessary 16 Reconnect the scrub head drive motor cables previously disconnected from the main wire harness and the wires previously disconnected from the water valve sole...

Page 6: ...traight fitting 31 and cap pipe fitting 32 3 clear hose 36 FIG 15 24 Install the spring bracket 37 onto the spring 38 Refer to Fig 16 A B 37 38 FIG 16 25 Remove the fastener and washer A from the bracket B holding the solution tank onto the machine frame Refer to Fig 16 26 Use the fastener and washer A removed from the machine in the previous step to install the spring 38 onto the machine as shown...

Page 7: ...e FaST holder box 2 and close the FaST holder box Refer to Fig 17 and Fig 19 FIG 17 NOTE The FaST PAK Floor Cleaning Concentrate is specially designed for use with the FaST system scrubbing application NEVER use a substitute cleaning solution Other cleaning solutions may cause the FaST system to fail 35 Reinstall the seat onto the machine and reconnect the operator seat connector to the main wire ...

Page 8: ...8 21 20 33 33 30 22 18 19 From solution tank Solution manifold Bracket connected to the frame of the machine and solution tank Frame of machine Battery compartment shroud Actuator tower Insert into frame of machine Approximate area of hose positioned inside channel of scrub head Cut plug from end of hose Cut plug from end of hose FIG 19 ...

Page 9: ...Clip Spring Holder Blk Vinyl Coat 2 20 1016520 Screw Hex M4 X 0 7 16FMG SS 2 o 21 1014265 Injector Assy FaST 1 Yo 22 1013411 Filter Assy 50 Mesh 1 YY 23 1013408 506ter Brass SS 50 Mesh 1 YY 24 1005507 Fitting Plstc Body Spray PF04 1 YY 25 1005508 Washer Flat 0 34B 0 75D 12 Viton 1 YY 26 1015842 Plate Orifice 0 008 1 YY 27 1014203 Screen 300 Mesh Fuzed Bronze 1 Y 28 1014276 Fitting Brs Str BM06 PF1...

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