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BenchMark

®

200/BM470 Marking System

 

 

 

 

34743A 

© 2011 –2012  Telesis Technologies, Inc. – All Rights Reserved

 

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SYSTEM OVERVIEW 

The Telesis

®

 

BenchMark

®

200 marking system permanently prints 

messages into a variety of materials such as steel, aluminum, and 
plastic. An electric solenoid accelerates a hardened pin to indent 
dot matrix characters into the item being marked. Character shape, 
size, density, and location are determined by the user through the 
marking system software.  

The 

BenchMark200

 

Marking Head 

is an electromechanical 

marker.  A thermo-formed cover houses the internal, mechanical 
components that position the pin cartridge and fire the marking 
pin.  A spring returns the pin to its idle position within the 
cartridge. The marking head moves the pin cartridge through X- 
and Y-axis motions to reach the correct position for each dot of 
the characters to be marked.  The system software automatically 
controls pin extension to mark the message. 

The marker uses two stepper-motor drives to rapidly and 
accurately position the pin at coordinate-defined locations in the 
marking window within 0.032 mm (0.00125 in.). The marker 
accommodates the rigorous dynamics of impacting, rebounding, 
and rapid positioning of the marking pin through a system of rigid 
rails and ball bearing saddles, timing belts, and direct-drive, 
toothed pulleys. 

The pin design permits high quality, consistent marks on irregular, 
slightly curved surfaces. It also accommodates applications where 
marking surfaces cannot be positioned at a consistent distance 
from the marker. 

 
 

The 

Marker Cable

 connects the marker to the BM470 Controller. 

The cable is 4 m (13 ft.) long and is pre-wired to the marking 
head. 

The 

Pin Cartridge

, machined from engineered plastic materials, 

offers long life with little maintenance. Screws attach the pin 
cartridge to the marking head for easy removal, cleaning, and pin 
replacement. 

The 

25XLE-series Marking Pins

 are made of tungsten carbide 

and are available in 30° and 45° cone angles. 

BM470 Controller

 contains an integrated keyboard with an LCD 

display. It provides a text-only operator interface and allows full 
operational control of the marking head. The back panel provides 
an electrical interface for connecting optional, remote I/O sources. 
Refer to 

BM470 Controller Specifications

 for details. 

The 

Tool Stand

 holds the marking head and provides a base for 

securing parts to be marked. It uses a screw jack with an 
adjustment wheel to position the marker above the marking 
surface.  Adjustment locks secure it in place. The generous 
vertical adjustment accommodates parts up to 298.4 mm 
(11.75 in.) high. The tool stand base contains slots to 
accommodate part fixtures. The tool stand comes with two 8mm 
T-nuts to aid in securing the parts for marking.. 

 

 

BenchMark200/BM470 Marking System – General Arrangement 

Summary of Contents for BenchMark 200

Page 1: ...nd direct drive toothed pulleys The pin design permits high quality consistent marks on irregular slightly curved surfaces It also accommodates applications where marking surfaces cannot be positioned at a consistent distance from the marker The Marker Cable connects the marker to the BM470 Controller The cable is 4 m 13 ft long and is pre wired to the marking head The Pin Cartridge machined from ...

Page 2: ...on controller power switch to ON on back panel to start the marking system software 7 Adjust pin stroke for proper pin impact depth BENCHMARK200 MARKING HEAD Specifications The BenchMark200 marking head specifications are subject to change without prior notice Dimensions see BenchMark200 Marking Head Dimensions drawing for details Weight 5 63 Kg 12 375 lb marker cable 5 08 Kg 11 185 lb marker only...

Page 3: ...heavily dependent on the part being impacted Conditions such as the material being marked the rigidity of the work piece machine settings ambient noise etc may all vary when in operational use Such variables will alter the actual noise level Despite detailed guidance provided with each machine variable operating conditions are beyond the control of Telesis The responsibility of establishing safe w...

Page 4: ...ations are subject to change without prior notice Dimensions H x W x D 686 0 x 270 0 x 414 0 mm 27 0 x 10 63 x 16 29 in Height Adjustment 298 4 mm 11 75 in with standard 25XLE pin cartridge Weight 13 9 Kg 30 5 lb Additional Features see BenchMark Tool Stand Dimensions drawing for details BenchMark Tool Stand Dimensions ...

Page 5: ...ements 95 to 250 VAC 2 amps 50 60 Hz single phase Operating Temperature 0 to 50 C 32 to 122 F non condensing Operating Humidity 10 to 80 non condensing Cooling Internal thermostatically controlled fan Communications TTL RS232 and USB Input Signals Two available Start Print Stop Abort 10 VDC minimum voltage 30 VDC maximum voltage 12 to 24 VDC nominal voltage 2 3 mA 12VDC 4 9 mA 24VDC nominal curren...

Page 6: ...n or foot pedal switch These types of devices can remotely control Start Print and Stop Abort Print operations Comm Port allows connection to a remote serial device The Comm port may be used to connect an optional customer supplied PC to access Telesis software utilities Utility software may be used to backup patterns stored in the controller to download a custom font to the controller or to downl...

Page 7: ...ontroller Asynchronous 1200 2400 4800 9600 19200 38400 or 115200 Baud 1 or 2 Stop Bits 7 or 8 Data Bits None Even or Odd Parity Host Communications continued In addition defining Comm Port communication parameters you can select the type of protocol to be used Extended Protocol or Programmable Protocol Programmable Protocol Use this protocol where very simple one way communications are required su...

Page 8: ...ut and input signals The system will return a hexadecimal code for the 6 output signals and 12 input signals in the following format O O I I I where bit 1 READY 0x01 bit 2 DONE 0x02 bit 3 PAUSED 0x04 bit 4 NO_FAULT 0x08 bit 5 SPARE_1 0x10 bit 6 SPARE_2 0x20 bit 1 START 0x001 bit 2 STOP 0x002 bit 3 SEL_0 0x004 bit 4 SEL_1 0x008 bit 5 SEL_2 0x010 bit 6 SEL_3 0x020 bit 7 SEL_6 0x040 bit 8 SEL_4 0x080...

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