Technomark M4 inline Installation Manual Download

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TRAÇABILITÉ CRÉATIVE

CREATIVE TRACEABILITY

www.technomark-marking.com

Version from 04/11/2015

TECHNOMARK

3 Allée Michaël FARADAY

Parc d’activités STELYTEC

42400 SAINT-CHAMOND (France)
Tel: +33 (0) 4 77 22 25 91
Fax: + 33 (0) 4 77 22 38 93
E-mail : [email protected]

Installation Manual

Version

Original version from 27/08/2014

Revision

1.1

Revision date

06/11/2015

Produced by

JLD

Validated by

3 Allée Michaël FARADAY

Parc d’Activités STELYTEC

42400 SAINT-CHAMOND

FRANCE

www.technomark-marking.com

Tel.: +33 (0)4 77 22 25 91

Fax: +33 (0)4 77 22 38 91

Summary of Contents for M4 inline

Page 1: ...INT CHAMOND France Tel 33 0 4 77 22 25 91 Fax 33 0 4 77 22 38 93 E mail info technomark marking com Installation Manual Version Original version from 27 08 2014 Revision 1 1 Revision date 06 11 2015 Produced by JLD Validated by 3 Allée Michaël FARADAY Parc d Activités STELYTEC 42400 SAINT CHAMOND FRANCE www technomark marking com Tel 33 0 4 77 22 25 91 Fax 33 0 4 77 22 38 91 ...

Page 2: ...__________9 5 2 Description of the different elements ______________________________________________________10 5 2 1 Marking head _____________________________________________________________________10 5 2 2 Head cable _______________________________________________________________________10 5 2 3 Quality test plate __________________________________________________________________12 5 2 4 Head ch...

Page 3: ...____________________________________23 7 5 2 Compatibility fixing kit for reinforced Multi4 V3 fixing kit___________________________________23 7 5 3 Compatibility fixing kit for Multi4 V2 standard fixing kit____________________________________23 7 5 4 Compatibility fixing kit for reinforced Multi4 V2 fixing kit___________________________________24 7 5 5 Compatibility fixing kit for Multi4 V1 NAI0 ...

Page 4: ...h case the supplier s warranty is applied This warranty does not cover defects resulting from normal wear of the products from incorrect use maintenance which is not performed in accordance with standard trade practices inadequate storage conditions an inappropriate product environment excessive use of the equipment or failure to follow the instructions for use and or connection Under no circumsta...

Page 5: ...ITY www technomark marking com Version from 04 11 2015 TECHNOMARK 3 Allée Michaël FARADAY Parc d activités STELYTEC 42400 SAINT CHAMOND France Tel 33 0 4 77 22 25 91 Fax 33 0 4 77 22 38 93 E mail info technomark marking com Illustration 1 CE Certificate ...

Page 6: ...TY www technomark marking com Version from 04 11 2015 TECHNOMARK 3 Allée Michaël FARADAY Parc d activités STELYTEC 42400 SAINT CHAMOND France Tel 33 0 4 77 22 25 91 Fax 33 0 4 77 22 38 93 E mail info technomark marking com Illustration 2 OC CB Certificate ...

Page 7: ...ained and qualified for this purpose Please follow the regulations of the country of installation Technomark marking systems are electrically powered As a result there can be dangers involved when working with or around marking machines The following safety advice must be observed at all times Cut all power when performing a maintenance operation on the machine The OSHA 29CFR1910 standard requires...

Page 8: ...0 DEPENDING ON THE PART TO BE MARKED AND THE DESIRED IMPACT DEPTH THE SOUND LEVEL OF YOUR MACHINE MAY EXCEED 70dB A Use ear plugs during the marking phase 1 NEVER CONNECT DISCONNECT THE MARKING HEAD WHEN THE CONTROL UNIT IS ON especially during marking Incorrect connections can seriously damage or destroy the electronic components of your machine and void the guarantee 2 NEVER TIGHTEN OR LOOSEN TH...

Page 9: ... you will receive a carton with its appropriate content When ordering a complete machine you will receive all the parts in a single box Illustration 3 Packaging 5 1 1 Marking head Marking head Head cable Quality test plate Head checklist Maintenance kit Accessory not included in the standard machine 5 1 2 Control unit M4 inline control unit Power cable depending on country SubD 25 point male conne...

Page 10: ... is composed of different elements 1 Head connector depending on the chosen option the connector may be in another position 2 Protection cover Flexible for M4 inline 50 image opposite Rigid for M4 inline 120 3 Impact unit 4 Stylus The head is also provided with a fixing kit which is not visible in this position For more information refer to Chapter 6 2 Marking head 5 2 2 Head cable Illustration 5 ...

Page 11: ...d activités STELYTEC 42400 SAINT CHAMOND France Tel 33 0 4 77 22 25 91 Fax 33 0 4 77 22 38 93 E mail info technomark marking com Illustration 6 Connector description Connector description 1 Control unit connector 2 Marking head connector The use of a 10m cable can affect the performance of advanced IDI functions Th Th Th Th Th Th Th Th Th Th Th Th ...

Page 12: ...dating the machine s correct operation This plate includes a number of important details Illustration 7 M4 inline 50 Quality test plate M4 inline 50 format From top to bottom Test line Datamatrix alphanumeric characters Quality control date Marking head serial number Operator who performed the test product code datamatrix Illustration 8 M4 inline 120 Quality test plate M4 inline 120 format From to...

Page 13: ...rking head made before packaging Illustration 9 Head checklist From top to bottom Date checklist was completed Operator who assembled the head Operator who performed the inspection Head serial number Type of head connector output Standard or with optional NAI0 0001 Window size Cable length Verification of covers and fasteners Verification of accessories Other verifications 5 2 5 Maintenance kit Op...

Page 14: ...e control unit 5 2 7 Control unit power cable depending on country The power cable supplied with your machine meets the standards and guidelines applicable to the equipment for which it was tested 5 2 8 Sub D 25 connector In order to connect to the M4 inline control unit 16 way card a Sub D 25 point male connector kit is supplied which must be screwed in place See paragraph 8 2 4 Cabling the for a...

Page 15: ... and feet Different verifications o Presence of the various elements necessary for starting the control unit o Configuration Licences window size 5 2 10 19 inch rack mounting plates Optional accessory Your control unit can be installed in a 19 inch rack using the accessory rack mounting plates Reference NAI0 5001 Refer to Paragraph 8 2 3 19 inch rack installation in this manual for installation de...

Page 16: ...N OFF switch 3 12 point accessory connector 4 Sub D 16 way 25 point female connector 5 Ethernet Port RJ45 6 USB Device 7 Female serial port RS232 In case of a machine integrated into a system control box must be turned off before connecting or disconnecting the 16 way connector to prevent unexpected piloting and damaging the installation In The control unit must be turned off before connecting or ...

Page 17: ...rk marking com 6 2 Marking head 6 2 1 Possible configurations The M4 inline machine exists with two different window sizes M4 inline 50 50 x 55mm and M4 inline 120 120 x 55mm In addition to these dimensions the head connector can be either be located on the top surface of the head standard or at the rear NOI0 0001 option to be specified in the order Illustration 17 M4 inline head connector on top ...

Page 18: ...2 2 1 M4 inline 50 Illustration 19 Dimensions of M4 inline 50 head In this illustration the machine is shown with a standard stylus and its standard fixing kit Longer styluses are available as an accessory See 7 4 Styluses and stylus guides as are the different compatible fixing kits See 7 5 Machine fixing kit compatible with Multi4 ranges Replacing the stylus with a different model will modify th...

Page 19: ... red lines where the impact unit reaches the bottom of the window position X and maximum at Y The overall dimensions and the dimensions of the labelling window identified by Wx are variable depending on the machine s window size as well as the original X position Ox Specific plans for each size are attached However the Y dimensions of the marking window remain the same for all window sizes 55mm 2 ...

Page 20: ...t may cause radio interference in which case it is possible that the user will be required to take adequate measures to eliminate the interference The control unit s power supply must be equipped upstream with a grounded 30mA residual current circuit breaker with 16A maximum protection The building s electrical system will provide protection from ground faults Th Th Th Th Th Th Th Th Th Th Th Th T...

Page 21: ...ptional accessory Illustration 22 Contents of maintenance kit Description of maintenance kit contents Top Lubricant Bottle From left to right Complete impact unit see impact unit in the M4 inline Maintenance manual 2 IDI stylus springs 60mm 2 36in carbide stylus sharpened to 90 standard model Technomark usb stick 7 2 External keyboard Included in machine pack Two keyboard layouts are available AZE...

Page 22: ...ed to 90 aeronautics TKF053B 60 60mm 2 36in carbide stylus sharpened to 60 TKF053B 60AE 60mm 2 36in carbide stylus sharpened to 60 aeronautics TKF053D 60 60mm 2 36in carbide stylus sharpened to 120 TKF053D 60AE 60mm 2 36in carbide stylus sharpened to 120 aeronautics TKF053A 100 100mm 3 94in carbide stylus sharpened to 90 TKF053A 100AE 100mm 3 94in carbide stylus sharpened to 90 aeronautics TKF053B...

Page 23: ...dow Assembled fixing kits can be optionally supplied in place of the standard M4 inline fixing kit 7 5 1 Compatibility fixing kit for Multi4 V3 standard fixing kit For replacing a Multi4 V3 machine with a standard fixing kit Accessory reference NAI0 4004 Optional reference NOI0 0007 It is supplied with 4 CHC M5 30mm screws and 4 x 5mm diameter security washers for attachment to the marking head 7 ...

Page 24: ...001 Optional reference NOI0 0003 It is supplied with 4 CHC M5 20mm screws and 4 x 5mm diameter security washers for attachment to the marking head 7 5 5 Compatibility fixing kit for Multi4 V1 NAI0 4002 Multi 4 V1 machines only come with a single window size 110 x 50 mm this fixing kit allows for the placement of an M4 inline 120 As the window size is slightly smaller than the original M4 inline 12...

Page 25: ...iler for information 8 1 Marking head To obtain the best quality marking please follow these instructions when your marking head is installed This is not an exhaustive list of all cases If your case is not shown below please validate the integration with Technomark Technical Services or your dealer 8 1 1 Integration recommendations 1 Install your equipment so that it is protected from impacts Pay ...

Page 26: ... The orientations of the marking head presented below are recommended for the majority of integrations Illustration 24 Recommended integration orientations 1 2 Illustration 25 Recommended integration orientations 2 2 The installation of the machine with a recommended orientation does not exclude the need for the integrator to put in place the necessary measures to avoid any solid and liquid materi...

Page 27: ...put in place the necessary measures to avoid any solid and liquid material being projected toward the machines The integration should take into account all the constraints related to this position Inspections and regular cleaning with an air blower may be necessary to remove any deposits and accumulations of material on the device and its guides refer to the M4 inline Maintenance Manual for mainte...

Page 28: ...k marking com Version from 04 11 2015 TECHNOMARK 3 Allée Michaël FARADAY Parc d activités STELYTEC 42400 SAINT CHAMOND France Tel 33 0 4 77 22 25 91 Fax 33 0 4 77 22 38 93 E mail info technomark marking com Illustration 27 Integration orientations requiring validation 1 2 ...

Page 29: ...ality of the marking homogeneity of point depth and their alignment according to the machine setting The following illustrations show the nominal case position which is recommended by Technomark In the following diagram the machine is shown with the standard stylus length 60mm sharpened to 90 In the case of an extended stylus length 100mm 40mm must be added to the distances measured in relation to...

Page 30: ...HNOMARK 3 Allée Michaël FARADAY Parc d activités STELYTEC 42400 SAINT CHAMOND France Tel 33 0 4 77 22 25 91 Fax 33 0 4 77 22 38 93 E mail info technomark marking com 8 1 2 2 Minimum and maximum distances Illustration 29 Minimum stylus part distance rear view Illustration 30 Maximum stylus part distance rear view ...

Page 31: ...C 42400 SAINT CHAMOND France Tel 33 0 4 77 22 25 91 Fax 33 0 4 77 22 38 93 E mail info technomark marking com 8 1 2 3 Examples of the depth and distance relationship based on the force without IDI mark Illustration 31 Example of impact depth based on the force and distance for aluminium Illustration 32 Example of impact depth based on the force and distance for steel ...

Page 32: ... 0001 option See 6 2 1 Possible configurations 8 1 3 1 Rear attachment default machine configuration Illustration 33 Head attachment default machine configuration M4 x 20mm M6 hex head screws ref S are supplied with the machine for this attachment The following information is given for machines equipped with standard styluses and guides The impact unit is in the original position Th Th Th Th Th Th...

Page 33: ...ce Tel 33 0 4 77 22 25 91 Fax 33 0 4 77 22 38 93 E mail info technomark marking com 8 1 3 2 Top attachment machine configuration with NOI0 0001 option Illustration 34 Head attachment machine configuration with NOI0 0001 option M4 x 20mm M6 hex head screws ref S are supplied with the machine for this attachment The Ox distance depends on the marking window refer to Chapter 6 2 3 Marking window ...

Page 34: ...s condition and correct positioning should be checked before connection To connect the connector ref P onto the base ref B Position the connector with the arrow ref A orientated towards the H on the base ref B Insert the connector as far as the O ring ref O ensuring that it remains straight Manualy screw the ring until it is tight It is not necessary to use pliers or other tools to tighten the rin...

Page 35: ... box must have a minimum volume of 30L 30 dm3 1 cu ft 8 2 1 Electrical installation The electrical installation of your equipment must be carried out in compliance with accepted trade practices and local regulations You must use the power cable that came with your equipment to connect it to the network The control unit requires a 90 240 V mono 3 4A 50 60 Hz power supply The control unit is equippe...

Page 36: ...l info technomark marking com 8 2 2 Installation in a cabinet or on workbench Your control unit can be placed either flat or vertically on its rubber feet If it is placed in a space that is closed on more that 3 sides we recommend leaving 5cm 2in on each side whatever its orientation Illustration 37 Installation of M4 inline control unit in a cabinet laid flat Illustration 38 Installation of M4 in...

Page 37: ...TEC 42400 SAINT CHAMOND France Tel 33 0 4 77 22 25 91 Fax 33 0 4 77 22 38 93 E mail info technomark marking com 8 2 3 19 inch rack installation The M4 inline control unit can be installed in a 19 inch rack using the accessory rack mounting plates ref NAI0 5001 The occupied space is equivalent to 3 U Illustration 39 M4 inline control unit installed in a 19 inch rack ...

Page 38: ... info technomark marking com To install the brackets the rubber feet used for vertical installation of the control unit must be removed The 4 CHC M4 8mm screws can be unscrewed with a size 3 Allen key Illustration 40 Dismantling the vertical installation feet The side plates are fastened with FHC M4 8mm screws using a size 2 5 Allen key Illustration 41 Attaching the rack mounting bracket 1 2 Illus...

Page 39: ...16 way card which allows the user to choose whether each way is an input or an output and its associated function see M4 inline Software User Manual Chapter 16 way configuration The control unit is supplied with a subD 25 male connector kit to enable the integrator user to connect it as required Note that it is possible to operate with either so called internal power or external power You will fin...

Page 40: ... No 3 4 I O 4 Input Output No 4 5 I O 5 Input Output No 5 6 I O 6 Input Output No 6 7 I O 7 Input Output No 7 8 I O 8 Input Output No 8 9 I O 9 Input Output No 9 10 I O 10 Input Output No 10 11 I O 11 Input Output No 11 12 I O 12 Input Output No 12 13 I O 13 Input Output No 13 14 I O 14 Input Output No 14 15 I O 15 Input Output No 15 16 I O 16 Input Output No 16 17 NC Not connected 18 NC 19 Common...

Page 41: ...hnomark marking com 8 2 4 1 Input cabling with internal power supply Control unit internal power supply 24V DC 500mA is available on pin 25 the ground on pin 23 Illustration 45 Example of input cabling with internal power supply 8 2 4 2 Output cabling with internal power supply Illustration 46 Example of input cabling with internal power supply Be sure to check that the total current drawn by conn...

Page 42: ...5 and the internal power ground pin No 23 are not connected Illustration 47 Example of input cabling with external power supply 8 2 4 4 Output cabling with external power supply In this case 24V pin No 25 and the internal power ground pin No 23 are not connected Illustration 48 Example of output cabling with external power supply The maximum total output current permitted by the 16 way card is 3A ...

Page 43: ...______________________________________ 19 Illustration 22 Contents of maintenance kit____________________________________________________________________ 21 Illustration 23 19 inch rack mounting plate____________________________________________________________________ 21 Illustration 24 Recommended integration orientations 1 2 ______________________________________________________ 26 Illustration ...

Page 44: ...91 Fax 33 0 4 77 22 38 93 E mail info technomark marking com Illustration 45 Example of input cabling with internal power supply ________________________________________________ 41 Illustration 46 Example of input cabling with external power supply________________________________________________ 42 Illustration 47 Example of output cabling with external power supply _______________________________...

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