Technogym EXCITE Run 500 Service Maintenance Manual Download

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ERVICE

MAINTENANCE MANUAL

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Summary of Contents for EXCITE Run 500

Page 1: ...D446 D448 D449 SERVICE MAINTENANCE MANUAL REV 1 3...

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Page 3: ...S PRESENT NOTE The information contained in this document is subject to change without notice Technogym does not guarantee this documentation in any way Technogym shall not be held responsible for any...

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Page 5: ...2 7 1 TRM cables 2 12 2 7 2 CU cables 2 15 2 7 3 Other cables 2 19 3 PRINCIPLES OF OPERATION 3 1 3 1 BLOCK DIAGRAM 3 1 3 1 1 Block Diagram ALE DRIVER 3 1 3 1 2 Block Diagram AT UL DRIVER 3 2 3 1 3 500...

Page 6: ...L A WELLNESS TV MACHINE 5 2 5 2 1 DIGITAL SIGNAL 5 2 5 2 2 ANALOGUE SIGNAL 5 3 5 3 INSTALLATION 5 4 5 4 FIRST POWER ON 5 4 6 TROUBLESHOOTING 6 1 6 1 TROUBLESHOOTING SERVICE MENU ACTIVE WELLNESS TV MOD...

Page 7: ...2 700E and 900E Wellness TV UB version 7 3 7 3 C SAFE BOARD DISASSEMBLY 7 7 7 4 DIGITAL TV BOARD DISASSEMBLY 7 8 7 5 DOCKING STATION DISASSEMBLY 7 9 7 6 KEYBOARD DISASSEMBLY 7 10 7 7 DISPLAY FAN DISA...

Page 8: ...9 13 9 2 11 Change messagges languages 9 13 9 2 12 Enable up down motor 9 13 9 2 13 Enable multi language mode 9 13 9 2 14 Resetting parameters to default values 9 14 9 2 15 Format P P 9 14 9 2 16 Us...

Page 9: ...1 2 Write to low kit 9 42 9 5 1 3 Default Setting 9 42 9 5 1 4 Table of configuration parameters 9 43 9 5 2 Operating data 9 44 9 5 2 1 Read from low kit 9 44 9 5 2 2 Write to low kit 9 44 9 5 3 Error...

Page 10: ...n of the hand sensor receiver 11 3 11 4 TWICE YEARLY MAINTENANCE OPERATIONS 11 4 11 4 1 carrying out the monthly maintenance procedure 11 4 11 4 2 Checking the working conditions 11 4 11 4 3 Checking...

Page 11: ...ION non observance may cause damage to the machine Information about the operation in progress Observation about the operation in progress 1 2 RECOMMENDATIONS Technogym recommends the following steps...

Page 12: ...of the recommended brands 3 Use special tools where specified 4 Consult the Technical Newsletters which may contain more up to date information on adjusts and maintenance than those contained in this...

Page 13: ...istic Description key to values 1 2 3 Machine type D44 Run Excite 4 Product version 6 500 8 700 9 900 5 Type of power supply E ALE Driver 220Vac U AT UL Driver 100 220Vac M Medical Device 220Vac 6 Typ...

Page 14: ...ntire Excite line For this reason options not relevant to the Run machine have also been included For example a possible product code would be D449EDAAL000DUKE which is interpreted as follows D44 9 E...

Page 15: ...tt Stand by consumption LED 11 3 VA 110 Vac 21 6 VA 220 Vac Stand by consumption WTV 43 7 VA 110 Vac 61 5 VA 220 Vac Max energetic comsumption 1800W 2200W 2500W Fast track Control NO YES Speed 0 8 20K...

Page 16: ...erkin Protocol Air Force PRT Army PFT Marine Corps PFT Federal Law Enforcement PEB Language available Inglese italiano Tedesco Spagnolo Francese Olandese Portoghese Giapponese Cinese Russo Tusco Danes...

Page 17: ...61000 3 3 EN957 1 EN957 6 classe SB EN60601 1 EN60601 1 2 EN957 1 EN957 6 classe SB UL 2601 1 FCC15 Directives 73 23 CEE 89 336 CEE 98 37 CEE 93 42 CEE Inoltre Risk category under 93 42 CEE Class IIA...

Page 18: ...2 assemblies can have the different configurations illustrated below 2 6 1 LOW KIT ALE ALE DRIVER BOX ALE BOARD J8 LIMIT SWITCH MOTOR ELEVATION MOTOR Fan cover POWER SUPPLY BOX ON OFF SWITCH C I R C U...

Page 19: ...6 2 LOW KIT AT UL AT DRIVER BOX AT DRIVER BOARD AT POWER SUPPLY BOARD LIMIT SWITCH ELEVATION MOTOR Fan 24VDC AT POWER SUPPLY BOX POWER ENTRY SOCKET C I R C U I T B R E A K E R VAC C I R C U I T B R E...

Page 20: ...LAY BOARD FAN CN12 TRM 31 KEYBOARD CSAFE BOARD CN1 CN1 CN2 CN7 CN9 CN10 Patch Conn B Patch Conn C HS HR RECEIVER SALUTRON 8500 HD4 HD3 2 HD1 CU221 CU218 Patch Conn DUAL TGS READER CN3 TRM 32 CU132 CN1...

Page 21: ...dx FAN CN12 CN13 CN11 TRM 31 KEYBOARD CSAFE BOARD CN1 CN1 CN2 CN7 CN9 CN10 Patch Conn B Patch Conn C HS HR RECEIVER SALUTRON 8500 HD4 HD3 2 HD1 CU221 CU218 Patch Conn DUAL TGS READER CN3 TRM 32 CU132...

Page 22: ...SCREEN CN28 CU101 FS1 iPOD DOCKING STATION CU167 DUAL TGS READER CN1 Patch Conn CU132 CN1 TRM 32 CN8 DIGITAL TV BOARD J8 J7 J1 tuner TRM 46 CU169 J9 CU268 J10 CN19 CN26 CN27 CN21 Patch conn TRM 47 CU1...

Page 23: ...TSC Standard DIGITAL TV BOARD Patch conn J1 Fan Patch conn CPU BOARD CN20 CU263 Power supply cable 2 6 4 3 700 and 900 models ISDB T Digital Tuner ISDB T Standard DIGITAL TV BOARD Patch conn J1 Fan Pa...

Page 24: ...y cable ALE AT UL driver board Patch connectors Patch conn B Signal Color ALE AT UL driver J4 1 NC Green White 1 2 NC Green 2 3 Digital Gnd Orange White 3 4 Download Blue 4 5 Reset Blue White 5 6 Digi...

Page 25: ...t Blue 5 11 12 Vdc isolated Red 1 Black 6 12 Gnd 12 Vdc isolated Black 1 HW Emergency Gray 2 SW Emergency Gray 3 2 Patch conn B Signal Color Display Board CN2 1 NC Green White 1 2 NC Green 2 3 Digital...

Page 26: ...cable 1 14 Digital 14 Flat cable 14 TRM 32 TGS reader Signal Cable Display Board CPU TGS reader Disp Board CN3 CPU board CN8 Signal Color TGS reader CN1 1 12 Vdc power supply Yellow 1 3 Rx White 8 5...

Page 27: ...3 3 GND Black 8 CU157 AUX signal cable CPU Board Digital TV board CPU Board CN22 Signal Color Digital TV Board J8 1 GND video Black 7 2 Video signal White 6 3 GND audio L Black 3 4 Audio L signal Whit...

Page 28: ...al Color AUX Board 1 8Vdc Black 1 2 8Vdc Black 2 3 8Vdc Black 3 6 RX Black 7 7 TX Black 6 8 CTS Black 8 9 5Vdc Black 9 10 5Vdc Black 10 11 GND CDA presence Black 11 12 GND play presence Black 12 13 GN...

Page 29: ...ver Filter Board Signal Color ALE AT UL driver J1 OUT Line Brown 1 OUT Neutral Blue 2 CU210 B CAS Board signal cable Digital TV Board B CAS board card reader Digital TV Board Signal Color B CAS board...

Page 30: ...p up 5 Sensors signal reference Brown down down 6 GND Shield CU220 Emergency button cable Patch Emergency button Patch Signal Color Emergency button 1 Power Supply 12 Vdc White Faston Com 1 2 RX Brown...

Page 31: ...Black 5 3 Reference GND Black 6 Slope motor cable Slope Motor ALE AT UL driver Slope Motor Signal Color ALE AT UL driver J7 Power Supply 12 Vdc Black 1 Power Supply 12 Vdc Black 2 n c 3 GND Black 4 Po...

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Page 33: ...T SENSOR LEFT SENSOR HS HR RECEIVER TGS DUAL READER SLOPE JOYSTICK only 700 900 SPEED JOYSTICK only 700 900 EMERGENCY BUTTON KEYBOARD TOUCH SCREEN only for WTV Ingresso antenna solo W TV ALE DRIVER BO...

Page 34: ...DUAL READER SLOPE JOYSTICK only 700 900 SPEED JOYSTICK only 700 900 EMERGENCY BUTTON KEYBOARD TOUCH SCREEN only for WTV Ingresso antenna solo W TV AT DRIVER BOX AT DRIVER BOARD AT POWER SUPPLY BOARD L...

Page 35: ...eyboard HS HR receiver Csafe board TGS reader where present Distributes to the display the voltages received from the driver box Exchanges over the RS 485 serial link to the driver box commands for co...

Page 36: ...eceiver Joystick speed and slope Csafe board User fan TGS reader where present Distributes to the display the voltages received from the driver box Exchanges over the RS 485 serial link to the driver...

Page 37: ...o the driver box commands for controlling the belt and elevation motors Exchanges over the RS 485 serial link to the driver box commands for controlling emergency signals Manage the display of images...

Page 38: ...band The board manages also the functions of the CSafe Board detailed in the following pages and provides 3 RC connectors and the RJ45 connector for the CSafe communication 3 1 5 6 iPod docking statio...

Page 39: ...e person exercising It receives the power supply signal from the Display Board and outputs a negative logic pulse for every heart beat that is detected the signal level is normally 5 Vdc with a pulse...

Page 40: ...each the AT UL driver as a NC external input signal When this contact opens the AT UL driver generates an alarm It is equipped with a high inertia flywheel to permit more gradual deceleration of the t...

Page 41: ...signals pertaining to the tread belt and elevation motors it exchanges over the RS 485 serial link to the digital plan board the commands for viewing and configuring the inverter parameters it exchan...

Page 42: ...he ALE driver 3 1 14 2 Breaking resistor It is a 150 Ohm used by the ALE driver board to dissipate the energy produced by the motor when it is working as a generator 3 1 15 POWER SUPPLY BOX It is a bo...

Page 43: ...ital plan board the commands for viewing and configuring the inverter parameters it exchanges over the RS 485 serial link to the digital plan board the commands for viewing the errors logged by the in...

Page 44: ...the upward direction EN_DOWN Red if ON indicates that the motor has received the supply voltage for movement in the downward direction TACHO Green functioning of elevation motor encoder if blinking i...

Page 45: ...85 serial link Based on the commands received the AT UL driver drives the motor by applying a variable frequency sinusoidal voltage the frequency determines the speed of rotation of the motor and henc...

Page 46: ...board Variable frequency VAC signal This is the variable alternating voltage signal output by theAT UL driver pins 1 2 3 connector J5 to supply the motor Increasing the frequency of this signal increa...

Page 47: ...te the motor the display board communicates over the RS 485 serial link with the ALE AT UL driver Based on the commands received the ALE AT UL driver by means of a relay on the board that switches app...

Page 48: ...will restart using the elevation motor too 3 3 3 THE RESET PROCEDURE On power up the machine performs a reset procedure in order to determine the zero reference position for the incline The procedure...

Page 49: ...tes between a low value of 0 Vdc and a high value of 5 Vdc When measured with a multimeter this signal is at either 0 or 5 Vdc when the motor is stopped while during motor movements it is approximatel...

Page 50: ...lost Once the ALE AT UL driver has received an alarm signal even if the emergency reverts to the non tripped state the alarm condition will persist until the display board sends the reset signal resu...

Page 51: ...y the display board pins 4 and 6 of connector CN6 sent to the ALE AT UL driver pins 9 and 12 of connector J3 This signal is 0 Vdc under normal conditions and goes to 11 9 Vdc in the emergency conditio...

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Page 53: ...with a power cable having the following pin out RJ45 Connector Signal 5 5 Vdc 7 Ground ATTENTION for the numbering of the pins on RJ45 connector please refer to the diagram below 4 2 PC LINK FOR PROGR...

Page 54: ...the machine sometimes it is necessary to fit plug into the free RJ 45 port on the back of the display to avoid any type of interference during the operation The wiring diagram of the RJ 45 plug is as...

Page 55: ...CSafe board RJ45 3 Tx White 4 4 Rx Brown 3 7 Digital Ground Green 7 8 Shield Ground Yellow 8 ATTENTION for the numbering of the pins on RJ45 connector please refer to the diagram below 4 4 MONITOR PL...

Page 56: ...ATSC NTSC M MONACO DVB T SECAM PAL L G BAHRAIN DVB T PAL B MOROCCO DVB T SECAM B BELGIUM DVB T PAL B G NETHERLANDS DVB T PAL B G BERMUDA DVB T NTSC M NEW ZEALAND DVB T PAL B G BRAZIL ISDB T PAL M NIGE...

Page 57: ...RUN EXCITE 2008 Service Maintenance Manual rev 1 3 Page 4 5 LEBANON DVB T URUGUAY DVB T PAL N LIBYA DVB T...

Page 58: ...ng station The training data can subsequently be uploaded from the iPod to the Nikeplus com website from where it can be viewed and saved In order to use this function the machine must be equipped wit...

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Page 61: ...voltage lines household appliances etc or medical equipment 5 Each machine must have a dedicated supply line 6 The socket outlet and other devices on the dedicated line should be appropriately sized...

Page 62: ...ceive a usable antenna signal for radio channel tuning RADIO SIGNAL On machines with Digital TV receiver it is possible only the tuning of the digital band and not the analogue one 5 2 1 DIGITAL SIGNA...

Page 63: ...V 1 dBmV Quality S N Signal to Noise ratio Higher than 50 dB WARNING If the machine is not connected to a terrestrial antenna or if it is but the antenna signal line is interrupted by devices such as...

Page 64: ...e wall outlet only for Wellness TV models 5 4 FIRST POWER ON After completing the installation procedure the machine is ready to be powered up To turn on the machine simply toggle the on off switch fr...

Page 65: ...shooting procedure where an ACTION must be carried out It typically contains a description of the ACTION necessary to resolve the problem Therefore after executing the specified ACTION 1 Check whether...

Page 66: ...the top right hand the bottom left hand and the bottom right hand corner in sequence as shown in the picture below The machine display will shows a window from where you can access the different confi...

Page 67: ...mmunication on CSafe ports The test can have two outcomes Test Successful This means that the test was completed successfully i e that serial communications on the selected port are correct Error COM1...

Page 68: ...ct connection 6 1 6 INVERTER TEST The inverter test checks the condition of the ALE AT UL driver The test can have two outcomes Test Successful press Enter to continue This means that the test was com...

Page 69: ...ive during movements of the tread belt motor The values displayed are Tread belt motor drive frequency x100 Current x10 Voltage During the test it is possible to change the speed using the and speed k...

Page 70: ...against unauthorized access and press the Enter key to confirm At this point there are two options available 1 Tech Config 2 Troubleshooting Press numeric key 2 to access the menu for configuring tec...

Page 71: ...ard was completed successfully EEPROM Error press Enter to continue Signifies that the display board is having problems communicating with its memories 6 2 1 2 UpDown Test The UpDown test checks wheth...

Page 72: ...must visually check the outcome 6 2 1 5 Serial Ports Test The serial ports test checks the following communication ports CSafe COM test Low Kit COM test TGS COM test Using the and speed keys select t...

Page 73: ...hines pressing the keys does not produce an audible signal but if the key is working correctly it lights up green 6 2 2 2 Man Inverter Test The manual inverter test displays the values output by the i...

Page 74: ...nter the password without the numeric keypad enter one digit at a time using the and keys to change the value and the GOAL keys to scroll to the next character At this point there are two options avai...

Page 75: ...ay board EEPROM Error press Enter to continue Signifies that the display board has communication problems with the memories 6 3 1 2 UpDown Test The UpDown test checks whether the number of pulses outp...

Page 76: ...r must visually check the outcome 6 3 1 5 Serial Ports Test The serial ports test checks the following communication ports CSafe COM test Low Kit COM test TGS COM test Using the and speed keys select...

Page 77: ...ce the beep it means it is not working properly 6 3 2 2 Man Inverter Test The manual inverter test displays the values output by the inverter drive during movements of the tread belt motor The values...

Page 78: ...the 2 LEDs on the rear side of the display board on Bring the main voltage to the inlet socket of the machine and or check the circuit brakers THE DISPLAY FAILS TO ILLUMINATE NO YES NO YES 1 2 Are the...

Page 79: ...hine power inlet socket Place the tester probes across the live and neutral pins on the same connector The measured voltage should be approximately 220 VAC 110 VAC 2 Check if the LEDs 1 and 2 5Vdc and...

Page 80: ...ide of the CPU board on Bring the main voltage to the inlet socket of the machine and or check the circuit brakers THE DISPLAY FAILS TO ILLUMINATE NO YES NO YES 1 2 3 Are the 2 LEDs of 5 Vdc and 12Vdc...

Page 81: ...ace the ALE driver A Is the main voltage to the output of the power supply box YES Replace CU180 cable NO Replace the power supply box NO Are the DC voltages on the patch connector D YES B YES Replace...

Page 82: ...1 12Vdc on the CPU board is on 3 Check if the 12Vdc is on Pin 1 9 and 3 10 of CN5 connector on the CPU board Check if the 3 3 Vdc is on Pin 1 5 of CN5 connector on the CPU board 4 As for step above on...

Page 83: ...meter NO YES NO AUDIO SOUND 1 Replace the headphone jack Does it work Def ective headphone jack YES NO Replace headphone connection cable Does it work Def ective headphone cable YES Replace the CPU bo...

Page 84: ...D TV ISDB T JAPAN Before to carry out the following troubleshooting check that the B CAS card is correctly inserted on the TV Digital Board Is the TV standard correctly conf igured Replace the CU160 c...

Page 85: ...pecifications and requirements to install a Wellness TV machine 3 Check that the antenna signal matches with the minimal requested specifications detailed at paragraph 5 2 Specifications and requireme...

Page 86: ...place the Touch Screen Does it work correctly NO YES 1 Follow the procedure step by step to correctly diagnose the problem Take particular care with the checks highlighted by circled numbers which are...

Page 87: ...eck that the parameter 9 3 20 Radio is correctly set It is now possibile only the tuning of the digital band and not more the analogue one 1 Is the TV channel sound OK Replace the CPU board Does it wo...

Page 88: ...minimal requested specifications detailed at paragraph 5 2 Specifications and requirements to install a Wellness TV machine If you replace Display board Brake board check that its SW version is update...

Page 89: ...oaded on the iPod Check the audio connection system NO Replace the Docking station board 2 3 YES Check the CU167 cable connection Is the iPod detected by the machine OK YES Is the voltage atthe inputo...

Page 90: ...rrect Replace CU166 cable YES 9 NO A Is the voltage at the output of the AUX board correct Replace CU167 cable YES NO 11 Is the v oltage on the patch connector correct 10 Replace Digital TV board NO R...

Page 91: ...ical connectors on either end then it can sometimes be connected the wrong way round Check that the connector marked with a blue sign is connected on the AUX connectors board 7 Place the tester probes...

Page 92: ...To In order to reinstate normal operation simply press any key If communication between the upper and lower assemblies is not immediately re established the message will remain on the display while th...

Page 93: ...20 is not damaged in particular the cables of the emergency signal and of the reset by referring to paragraph 2 7 Cables using the Test Box Excite try replacing each of the circuit boards in turn dis...

Page 94: ...inverter output Check the running deck low kit driver Check P409 torque 100 115 3 UU UNDERVOLTAGE condition due to an even temporary drop in line voltage Bad power distribution line of 110 220 V AC Vo...

Page 95: ...plate fan 21 PFAn LOW KIT DRIVER INTERNAL FAN This error is genereted if there is a mulfunction on the internal low kit driver fan for at least 5 sec low kit driver internal fan 22 IMV INVERTER POWER...

Page 96: ...the AT driver Check if the encoder works properly by carrying out the troubleshooting procedure The encoder does not work properly Follow the procedure step by step to correctly diagnose the problem T...

Page 97: ...message may be caused by a problem with the lower limit switch In fact if the limit switch malfunctions or accidentally remains in the open contact state rather than in the normally closed state the...

Page 98: ...he motor moves activates the splope SI The micro working properly SI Verify during the movement if the impulse are present on the J7 connector of the Driver Board Replace the Driver and re setting the...

Page 99: ...as detailed in paragraph 9 2 12 Enable up down motor 2 Open the ALE AT UL driver cover plate and press manually the limit switch When the limit switch is pressed DWN SW LED has to be ON while has to...

Page 100: ...TGS Is the voltage at the input to the TGS reader correct Is the voltage at the output to the Display board correct Replace cable CBQ 32 1 2 YES NO YES Replace the display board NO A Is the serial com...

Page 101: ...elow 1 Place the tester probes across pins 1 and 8 of connector CN1 of CU132 cable of the TGS reader The measured value should be 12 Vdc 2 As for step 1 but across pins 1 and 9 of connector CN7 of TRM...

Page 102: ...the receiver is not supplied by the display board THERE IS NO HR SIGNAL Is the voltage at the input to the receiver correct Is the voltage at the output of the display board correct Replace the receiv...

Page 103: ...e measured value should be 5 Vdc 3 As at step 2 but on pin 1 and 6 CU218 cable on CN10 connector of the display board or CN19 21 of the CPU board 4 Check the earthing of the machine using a tester to...

Page 104: ...e the sensors correctly connected to the HS HR receiver Is the voltage at the output of the display board correct Reinstate the connection Replace cable CU206 Replace the display board 2 4 YES NO YES...

Page 105: ...The value must be less than 1 Ohm 2 Check the connections referring to paragraph 2 6 Wiring diagram 3 Place the tester probes across pins 1 and 2 of the CU218 cable on HD4 connector of the receiver T...

Page 106: ...y the required minimum distance Is the receiver correctly positioned and are the connecting cables properly routed Are there sources of electromagnetic noise near the receiver Reposition the machines...

Page 107: ...the problem Take particular care with the checks highlighted by circled numbers which are described in detail below 1 Check the earthing of the machine using a tester to measure the resistance betwee...

Page 108: ...est Box Excite as detailed here below You can use one of the following cables ELT 16 0WC00518AB CBQ 28 0WC00390AC or TRM 28 0WC00336AC as connection cable The circuit lights the LED for each heart bea...

Page 109: ...ead from the wall outlet 2 Back off the 2 screws a with a medium Phillips screwdriver Figure7 1 2 3 Back off the 2 screws b with a medium Phillips screwdriver Figure7 1 3 For remove the display 4 Unpl...

Page 110: ...PLAY 7 2 1 LED VERSION Figure7 2 1 Carry out the operations described in paragraphs 7 1 Display disassembly Place the display on a work bench 1 Back off the 5 screws a with a medium Phillips screwdriv...

Page 111: ...board A The LCD inverter B The input AUX board C The Headphone Jack D The LCD and Touch Screen E Figure7 2 3 CPU board A 1 Disconnect the cables from LCD LCD inverter Touch Screen and Headphone Jack...

Page 112: ...the LCD inverter to the LCD 5 Unscrew the two threaded spacers b between the LCD inverter and the display plate 6 Remove the LCD inverter Figure7 2 6 Input AUX board C 1 Back off the 2 screws a with...

Page 113: ...e to the display with a small Phillips screwdriver Figure7 2 9 2 Disconnect the connector highlighted in the figure to side Figure7 2 10 LCD and Touch Screen E disassembly Carry out the disassembly op...

Page 114: ...uch Screen is placed into the display cover as shown in the figure to side WARNING The incorrect positioning of the Touch Screen in its housing could cause its breakage during the tightening of the sc...

Page 115: ...ure Figure7 3 2 2 Back off the 4 screws b with a medium Phillips screwdriver witch fining the che frontal structure 3 back off the 2 screws c with a 6mm hexagonal wrench Figure7 3 3 4 Back off the 7 s...

Page 116: ...ure7 4 1 Carry out the operations described in paragraphs 7 1 Display disassembly 1 Disconnect the connectors highlight in the figure on left side Figure7 4 2 2 Back off the 4 screws a with a small Ph...

Page 117: ...cap a and lightly force on a side to extract it from its display support 2 Back off the screw b with a mediun Phillips screwdriver Figure7 5 2 3 Remove the Docking Station d and disconnect the connect...

Page 118: ...e adhesive 2 Apply the adhesive part starting from the left and working toward the right without bending the keyboard 3 Insert the connector in the special slot on the display and connect it to the di...

Page 119: ...Carry out the operations described in paragraphs 7 1 Display disassembly 1 Back off the 4 screws a using a medium Phillips screwdriver as shown in the figure on left side 2 Remove the plastic air duc...

Page 120: ...and unplug the mains lead from the wall outlet 2 Back off the 4 screws a using a small Phillips screwdriver Figure7 8 2 3 Lift up the upper guard with emergency button 4 Disconnect the 2 faston b from...

Page 121: ...Emergency button disassembly 1 Back off the 2 screws a with a small Phillips screwdriver 2 Remove the lower guard b Figure7 9 2 3 Remove the adhesive type d carefully and remove the plastic bag c 4 C...

Page 122: ...14 Figure7 9 4 To reassemble the cardio receiver carry out the above steps in reverse order Before to put the receiver again in the protective sponge take care the receiving coil must be oriented upwa...

Page 123: ...he wall outlet For each sensor 2 Back off the 2 screws a with a small Phillips screwdriver Figure7 10 2 3 Lift up the upper sensor and extract the lower one Disconnect the fastons b and c 4 Remove the...

Page 124: ...dicated by the arrow and pull component a upward Figure7 11 2 2 Back off the screw b using a small Phillips screwdriver 3 Remove the joystick lever c by pulling upward Figure7 11 3 Carry out the proce...

Page 125: ...e7 11 5 8 Unplug the faston connected to the joystick and indicated in the figure 9 Back off the 4 screws g using a 4mm hexagonal wrench 10 Remove the main body of the joystick from the machine Figure...

Page 126: ...wall outlet 3 Back off the 2 screws a on either side of the machine through a turn using a medium flat blade screwdriver 4 Back off the 3 screws b through a turn using a medium flat blade screwdriver...

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Page 128: ...Figure7 12 4 On both sides of the machine 8 Back off the screw e using a 4mm hex wrench 9 Back off screw d using a 4mm wrench and remove the lower part of the motor guard from the bottom To reassembl...

Page 129: ...h Y Figure7 13 2 Motor fan disassembly X 1 Back off the 3 screws a using a medium Phillips screwdriver 2 Remove the fan Figure7 13 3 Limit switch disassembly Y 1 Loosen the 2 bolts a with a 8mm hexago...

Page 130: ...paragraph 7 12 Motor guard disassembly only as far as removing the upper guard 1 Remove the fit protection a extracting the 2 clip highlight in figure 2 Remove the dust guard b Figure7 14 2 3 Loosen...

Page 131: ...n left side Power supply cable Serial comm Cable Limit switch cable Ground connection cable Fan cable Tread belt motor cable Elevation motor cable Antenna inlet connector only WTV models Figure7 14 4...

Page 132: ...ck off the 4 screws a with a medium Phillips screwdriver Figure7 15 2 2 Lift up the cover and put it on a box side through the slot on it as shown in the figure on left side 3 Now it is possible to Re...

Page 133: ...to remove The ALE driver board X The fan Y The resistance J Figure7 15 4 Removing resistance J 1 Back off the 2 screws a with a medium Phillips screwdriver 2 Remove the resistance Figure7 15 5 Removin...

Page 134: ...RUN EXCITE 2008 Service Maintenance Manual rev 1 3 Page 7 26 Figure7 15 6 Removing fan Y 1 Back off the 2 screws a with a small Phillips screwdriver as shown in a figure on left side 2 Remove the fan...

Page 135: ...lips screwdriver 8 Remove the entire box from its compartment in the machine 9 Disconnect the cables entering the electrical box Power supply cable from the power supply box Cable connecting upper and...

Page 136: ...ft up the cover Figure 7 17 2 1 Unplug the fan cable from the AT driver board 2 Unscrew the two screws b using a medium Phillips screwdriver 3 Remove the fan Figure 7 17 3 AT UL driver board 1 Unplug...

Page 137: ...e 6 Remove the AT UL driver board Figure 7 17 5 Resistance 1 Unscrew the two screw f using a Phillips screwdriver 2 Remove the resistance Figure 7 17 6 AT power supply board 1 Unplug the cable coming...

Page 138: ...12 Motor guard disassembly only as far as removing the upper guard 1 Unplug the power supply cable from the AT UL driver box 2 Unplug the two ground cable from the AT UL driver box and from the frame...

Page 139: ...o remove the upper guard 1 Release belt tension disconnecting the spring of the tension mechanism Figure7 19 2 2 Disconnect the tread belt motor connector highlighted in the figure from the low kit dr...

Page 140: ...motor belt carry out the above steps in reverse order Be careful to correctly position the spacers c shown in the figure and their washers ATTENTION After the tread belt motor re assembly check the a...

Page 141: ...ragraph 7 14 ALE driver disassembly 1 Remove the split pin a and then the pin b securing the elevation motor assembly to the machine frame Figure7 20 2 2 Turn the machine over on one side 3 Remove the...

Page 142: ...to carry out these operations it is necessary to slacken the tread belt tension If the belt has to be used again follow the instructions given in paragraph 8 1 Trade belt tensioning to correctly re te...

Page 143: ...de belt make two reference marks spaced exactly 1 meter apart so you can then properly tension it again Figure7 21 5 5 Remove the plastic protection e 6 Loosen the trade belt tension backing off the 2...

Page 144: ...it out from the rear side of the machine You need to find the correct point where the slots on the lower side of the footboard are aligned with the head of the screws on the frame see picture on the l...

Page 145: ...gure7 21 8 9 Remove the motor belt g from pulley Figure7 21 9 10 Be careful to the slot on the opposite side of the motor roller as shown in the figure 11 Remove the roller Figure7 21 10 12 Remove the...

Page 146: ...17 Remove the belt ATTENTION When reassemble the tread belt pay attention to put it on in correctly because it can not turn in the wrong way Check that the arrow marked inside on the tread belt juncti...

Page 147: ...her m on the rear supports as shown in the figure Figure 7 21 14 18 Back off the 2 screws n which are fixing the shock absorbers to the frame with a 4mm hexagonal wrench locking the nut o with a 7mm w...

Page 148: ......

Page 149: ...tly 1m apart Figure 8 1 2 2 Lock down by turns the screws a until the distance between the reference marks increases by 5 mm Take care that the roller is always approximately parallel with the one on...

Page 150: ...eviously on the tread belt are once again spaced 1 meter apart Take care that the roller is always approximately parallel with the one on the front to counteract the tension exerted by the belt on the...

Page 151: ...ve the movement of the tread belt correcting any tendency to shift to the right or left exclusively by adjusting the left tension screw a Locking down this screw favours shifting of the belt to the ri...

Page 152: ...ph 7 12 Motor guard disassembly only as far as removing the upper guard 1 Remove the dust guard 2 Release the spring a of the belt tensioning mechanism 3 Use a straight reference rod resting it on the...

Page 153: ...agraph 7 12 Motor guard disassembly 1 Loosen the 2 screws a fixing the limit switch to the casing Figure 8 4 2 2 Adjust the position of the limit switch so that it touches the guard without to be pres...

Page 154: ...machines on a not flat surface To level the machine you may adjust the height of the levelling foot as illustrated below Figura 8 5 1 The equipment is levelled by adjusting the rear foot on the side s...

Page 155: ...re type in the password 2406 and press ENTER to confirm To enter the password increase or decrease the displayed value using the and keys or use the GOAL keys to scroll through and modify the individu...

Page 156: ...rrent setting UNITS xxx Press the GOAL keys to select the desired unit of measurement from the options listed in the table below UNITS KG default POUNDS Press ENTER to confirm the operation use the or...

Page 157: ...o change the setting when the display shows the currently selected maximum time PAUSE TIME xxx Press the ENTER key to change the value The current parameter value starts to blink on the display use th...

Page 158: ...he setting when the display shows the current duration DEFAULT DURATION MIN xxx Press the ENTER key to change the parameter The current parameter value starts to blink on the display use the and keys...

Page 159: ...of this parameter is 10 9 1 11 ENABLE TGS It is possible to enable or disable the use of the TGS reader To change the selection when the display shows the current setting TGS xxx Press the GOAL keys...

Page 160: ...her a custom message is displayed when the machine is in the standby state To change the selection when the LED matrix shows the current setting CUSTOM MESS xxx Press the GOAL number keys to select th...

Page 161: ...rcise session It is possible to configure a minimum speed at which the machine will determine that the user has stopped running on the treadmill and interrupt the exercise session if the condition per...

Page 162: ...UN EXCITE 2008 Service Maintenance Manual rev 1 3 Page 9 8 9 1 19 SERIAL NUMBER This parameter shows the serial number of the machine SN xxxxx 9 1 20 READY TO RUN Feature not available on this product...

Page 163: ...s the keys 0369 must be pressed one after the other The following prompt appears on the display ENTER PASSWORD To access the procedure type in the password 2406 and press ENTER to confirm At this poin...

Page 164: ...he current setting DISTANCE xxx Press the GOAL keys to select the desired unit of measurement from the options listed in the table below DISTANCE KM default MLS Press ENTER to confirm the selection us...

Page 165: ...to 180 seconds To change the setting when the display shows the currently selected maximum time COOLDOWN TIME xxx Press the ENTER key to change the value The current parameter value starts to blink on...

Page 166: ...a constant heart rate exercise To change the selection when the display shows the current setting HR xxx Press the GOAL number keys to select the desired option out of those listed in the table below...

Page 167: ...ined custom standby messages when the LED display is showing the current selection CHANGE MESS LANGUAGE Press ENTER to confirm the operation use the or effort level keys to move to the next or precedi...

Page 168: ...nction is able to detect the presence of a user running on the tread belt during an exercise session It is possible to configure a minimum speed at which the machine will determine that the user has s...

Page 169: ...t the end of the format procedure hold down the CLEAR key for a few seconds to exit The CLEAR key can be pressed at any time to interrupt the procedure and revert to standby mode 9 2 17 SERIAL NUMBER...

Page 170: ...ou can access the different configuration menus using the proper password To access the menu type in the password 2406 and press ENTER key to confirm or BACK key to back forward At this point the mach...

Page 171: ...ly displayed by the machine will be in the chosen language To change the selection select the desired option among the ones in the list directly touching on the Touch Screen Press HOME to confirm and...

Page 172: ...onfirm and save FORWARD or BACK to scroll the pages 9 3 6 MAXIMUM EXCERCISE TIME It is possible to set a maximum duration for the exercise in minutes with a value ranging from 1 to 9999 To change the...

Page 173: ...is 60 Press HOME to confirm and save FORWARD or BACK to scroll the pages If you are exercising with a TGS key the cooldown will be stopped if you extract the key 9 3 9 TOP EXERCISE PROGRAMS FOR YOU SH...

Page 174: ...he ones in the list directly touching on the Touch Screen STANDBY TV ON default TV OFF Press HOME to confirm and save FORWARD or BACK to scroll the pages 9 3 12 ENABLE MULTI LANGUAGE MODE The machine...

Page 175: ...25 Km h The default value of this parameter is 5 0 km h The minimum threshold speed for the user detect function is 3 0 km h Entering any value lower than this will have the effect of disabling the us...

Page 176: ...numeric keyboard Press ENTER key to confirm or BACK key to back forward The default value of this parameter is 10 Press HOME to confirm and save FORWARD or BACK to scroll the pages 9 3 19 DISPLAY IN T...

Page 177: ...ION DOCKING STATION default NOTHING Press HOME to confirm and save FORWARD or BACK to scroll the pages 9 3 22 STANDBY CHANNEL It is possible to set the channel which is displayed on the TV when the TV...

Page 178: ...there are two options available Tech Config Troubleshooting Press numeric key to access the menu for configuring technical parameters the machine display will begin showing the current configuration...

Page 179: ...ough the list of parameters press the or effort level keys to display the next or the preceding item To modify a parameter value it is necessary to press the ENTER key when the current parameter value...

Page 180: ...ction also includes the 3 sub functions described below 9 4 1 1 Read from low kit To read the parameter values from the low kit memory and view them on the display scroll using the keys until the disp...

Page 181: ...splay parameter Description Range Default values Par 01 Default linear speed n m 8 Par 02 Default acceleration and deceleration n m 100 Par 03 default slope setpoint n m 0 Par 04 PID proportional gain...

Page 182: ...tion parameters this function also includes the 3 sub functions described below 9 4 2 1 Read from low kit To read the parameter values from the low kit memory to view them on the display scroll using...

Page 183: ...a few seconds To write these parameters to the low kit use the Write to low kit function 9 4 3 OPERATING DATA This function makes it possible to access the machine usage data stored in the low kit To...

Page 184: ...conds 9 4 3 3 Machine usage data The machine usage data on the display is updated every 10 minutes This means that whenever the machine is switched off any data modified after the last memory update w...

Page 185: ...e 2 sub functions described below 9 4 4 1 Read from low kit To read the errors stored in low kit memory and view them on the display scroll using the keys until the display shows READ FROM LOW KIT pre...

Page 186: ...Error code Description 1 OH OVERHEATING of the heat sinks of the low kit driver and of the PFC 2 OC OVERCURRENT even if only temporary on the inverter output 3 UU UNDERVOLTAGE condition due to an even...

Page 187: ...short circuit between a motor phase and earth 24 OHS OVERHEATING of the dissipator sensor This error is genereted if a mulfunction of the dissipator sensor last more than 1 sec Use the effort level ke...

Page 188: ...on displays the inverter firmware version To access this menu when the LED display shows LOW KIT VERSION press ENTER the following message appears H x L x B x Which identifies the firmware version AT...

Page 189: ...ameter the following message will appear READ FROM LOW KIT press ENTER to load the parameter value the following message will appear VALUE Y press ENTER to begin editing the parameter value When finis...

Page 190: ...111 1226 Roller Diameter 91 A 8 1208 PID update time 0 DCMot EncTimeout 250 A 50 1209 PID Prop gain 1 7 A 115 1227 DCMot EncTimeout 15 A 51 1210 PID Int tconst 1 150 A 116 1228 Fan command dly 3 A 52...

Page 191: ...46 Error 1 0 D 53 13 Brake res OL 0 D 801 47 Error 2 0 D 100 14 Dig inp status 0 D 802 48 Error 3 0 D 101 15 Term inp status 0 D 803 49 Error 4 0 D 102 16 Vir dig inp stat 0 D 950 50 Drive rated cur 1...

Page 192: ...1 Exp dig in 4 cfg 0 I 501 151 Encoder ppr 720 I 100 112 Dig output 1 cfg 48 I 502 152 Enc channels cfg 1 I 101 113 Dig output 2 cfg 48 I 503 153 Enc spd mul fact 100 I 102 114 Dig output 3 cfg 48 I 5...

Page 193: ...Slip compensate 90 P 380 466 Autoreset attmps 0 P 101 420 Slip comp filter 3 P 381 467 Autoreset clear 10 P 120 421 Manual boost 30 P 382 468 Autoreset delay 50 P 121 422 Boost factor src 0 P 383 469...

Page 194: ...ows KEY READER VERS press ENTER the message that identifies the SW version will appear 9 4 10 MAINS VOLTAGE This function allows the user to choose the proper power supply voltage for the machine To c...

Page 195: ...n access the different configuration menus using the proper password To access the menu type in the password 2501 and press ENTER key to confirm or BACK key to back forward At this point the machine d...

Page 196: ...e display shows In addition to the 13 configuration parameters this function also includes the 3 sub functions described below 9 5 1 1 Read from low kit To read the parameter values from the low kit m...

Page 197: ...ter Description Range Default values Par 01 Default speed for Quick Start workout Km h 10 n m 8 Par 02 Default acceleration and deceleration for tread belt motor Km h 100 sec n m 100 Par 03 Default ze...

Page 198: ...described below 9 5 2 1 Read from low kit To read the parameter values from the low kit memory and view them on the display press READ FROM LOW KIT key 9 5 2 2 Write to low kit To write the values of...

Page 199: ...ror history log this function also includes the 3 sub functions described below 9 5 3 1 Read from low kit To read the parameter values from the low kit memory and view them on the display press READ F...

Page 200: ...he display SW version the key reader SW version the Digital TV board SW version the iPod docking station SW version Press HOME to confirm and save FORWARD or BACK to scroll the pages AT drivers for Eu...

Page 201: ...erly set the parameter each time you replace the Display 9 5 7 READ WRITE REGISTER This function allows to displays and to modify the parameter values of type A C D F P H and S To display a parameter...

Page 202: ...DB T PAL M NIGERIA DVB T BULGARY DVB T SECAM D K NORWAY DVB T PAL B G CANADA ATSC NTSC M OMAN DVB T COLOMBIA ATSC NTSC M PHILIPPINES DVB T NTSC M CYPRUS DVB T PAL B POLAND DVB T PAL D K CZECH REPUBLIC...

Page 203: ...RUN EXCITE 2008 Service Maintenance Manual rev 1 3 Page 9 49 Press HOME to confirm and save FORWARD or BACK to scroll the pages...

Page 204: ...s a window from where you can access the different configuration menus using the proper password To access the menu type in the password 2407 and press ENTER key to confirm or BACK key to back forward...

Page 205: ...ibile to search TV channels on the digital or on the analogue band by pressing on the proper buttons or The default TV standard is the one set at paragraph 9 5 8 TV Standard of the service menu It is...

Page 206: ...olumn 2 to scroll through the pages with the numbers and names associated to the channels 4 Once you have found a channel to memorise select it in column 1 then press the number that you want to assoc...

Page 207: ...in column 1 it will be displayed then press the number that you want to associate it with in column 2 5 An alphanumeric keypad is displayed to associate a name to the memorised channel 6 Press the ENT...

Page 208: ...eys in the figure at left can perform certain adjustments on the Wellness TV In particular it is possible to Increase or reduce the brightness of the LCD Increase or reduce the contrast of the LCD The...

Page 209: ...hows a window from where you can access the different configuration menus using the proper password To access the menu type in the password 2408 and press ENTER key to confirm or BACK key to back forw...

Page 210: ...nance Manual rev 1 3 Page 9 56 Press YES to save the changes permanently or NO to continue To tune and memorise radio channels proceed as follow It is now possibile only the tuning of the digital band...

Page 211: ...g the search while use the keys under the list of numbers in column 2 to scroll through the pages with the numbers and names associated to the channels 4 Once you have found a channel to memorise sele...

Page 212: ...nsferred 2 Insert the TGS key into the reader on the machine 3 Press the SAVE IN TGS button this will cause all the channel configuration data to be saved to the key Up to 45 channels can be memorised...

Page 213: ...together using the proper cable described at paragraph 4 3 Cable for exchanging TV channel tuning data between two machines 2 On both machines enter the configuration menu of the channels that need to...

Page 214: ...by mode by pressing the top right hand the bottom left hand and the bottom right hand corner in sequence as shown in the picture below The machine display will shows a window from where you can access...

Page 215: ...RUN EXCITE 2008 Service Maintenance Manual rev 1 3 Page 9 61 At this point the following screenshot appears on the display...

Page 216: ...ectly carried out or Calibration incomplete if the procedure was not completed properly after which the machine reverts to standby mode During the machine power up sequence while the message showing t...

Page 217: ...RUN EXCITE 2008 Service Maintenance Manual rev 1 3 Page 9 63 Page intentionally left blank...

Page 218: ......

Page 219: ...2 electrical testing of each device manufactured according to the provisions of the aforementioned standards training of technical staff who perform technical service use of checked and tested origin...

Page 220: ...RUN EXCITE 2008 Service Maintenance Manual rev 1 3 Page 10 2 First of all check the continuity of the Tester It should be more or less 0...

Page 221: ...so that no part of the machine is left exposed that may cause injury to the user 10 3 START UP CHECK Following installation and after every technical intervention on the machine plug it into a power...

Page 222: ...as traceable The list of these critical components is shown in the table below CODE COMPONENT 0WR00233AC Elevation motor 0WR00500AA Tread belt motor W0004467AC AT MED power supply box W0004100AF AT ME...

Page 223: ...fication The following paragraphs describe the recommended procedures 11 1 DAILY MAINTENANCE OPERATIONS These operations can be carried out by the machine owner and do not require any special skills T...

Page 224: ...t the machine halts displaying the PRESS A KEY message 11 2 2 COMPLETE OPERATION 1 When the machine is switched on check that it performs the power on self test procedure which sounds the buzzer reset...

Page 225: ...e the machine and clean the floor underneath using a vacuum cleaner 11 3 2 CHECKING THE STATE OF WEAR 1 With the machine stopped check the state of wear of the entire surface of the tread belt turning...

Page 226: ...monthly maintenance of the machine proceed as follows 11 4 1 CARRYING OUT THE MONTHLY MAINTENANCE PROCEDURE 1 Carry out the procedure described in paragraph 11 3 Monthly maintenance operations 11 4 2...

Page 227: ...lers running deck and tread belt disassembled check the state of wear of the rear roller Replace if there are evident signs of wear 2 With the machine in motion check the noisiness of the bearings Rep...

Page 228: ...vice Maintenance Manual rev 1 3 Page 11 6 11 4 10 CHECKING THE DISPLAY 1 Check the operation of all the keys on the keyboard 2 Check the operation of all the LEDs and the buzzer 3 Check the operation...

Page 229: ...RUN EXCITE 2008 Service Maintenance Manual rev 1 3 Page 11 7 Page intentionally left blank...

Page 230: ......

Page 231: ...the rear of the panel The PC can only update the FLASH EPROM during machine power up before the self test sequence begins After the Display SW update it is necessary to restore all the parameters to t...

Page 232: ...ket wrench Snap ring pliers Bicycle pedal extractor Torque wrench Flatness comparator The tool sizes are expressed in mm You can order a complete set of hexagonal wrenches consisting of 7 pieces 2 2 5...

Page 233: ......

Page 234: ...0SM00581AA UK TECHNOGYM S p A Via G Perticari 20 47035 Gambettola FC ITALIA Tel 39 0547 650638 Fax 39 0547 650150 e mail service technogym com...

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