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PRODUCT INFORMATION 1-800-522-6752

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409-35001

20 NOV 20

REV C

SAFETY PRECAUTIONS

AVOID INJURY

READ THIS FIRST! ...................................... 3

INTRODUCTION .................................................................................................................. 5

SAFETY ................................................................................................................................ 5

Electrical ......................................................................................................................... 6

Eye/Ear Protection ......................................................................................................... 6

Safety Covers/Guards .................................................................................................... 7

Emergency Machine Off (EMO) / ESTOP ...................................................................... 7

Emergency Stop Interlocks ............................................................................................ 7

Light Curtain Interlock .................................................................................................... 7

Pneumatic System ......................................................................................................... 7

CMP Only ....................................................................................................................... 8

INSTALLATION ................................................................................................................... 9

CBP INSTALLATION ..................................................................................................... 9

CSP INSTALLATION ................................................................................................... 11

CMP INSTALLATION ................................................................................................... 12

MACHINE END OF LIFE CYCLE ...................................................................................... 13

PRESS OVERVIEW ........................................................................................................... 13

Purpose ........................................................................................................................ 14

Layout .......................................................................................................................... 15

Capabilities ................................................................................................................... 17

Optional Accessories ................................................................................................... 18

Machine Specific Configuration .................................................................................... 20

OPERATION (PRODUCTION) ........................................................................................... 21

Getting Started ............................................................................................................. 21

Operator Interface ........................................................................................................ 21

Powering Up ................................................................................................................. 21

Logging In .................................................................................................................... 22

Selecting the Board ...................................................................................................... 24

Running the Board ....................................................................................................... 25

Run Screen Buttons ..................................................................................................... 26

On Screen PCB Rendering .......................................................................................... 27

Start Pressing ............................................................................................................... 27

User Signoff ............................................................................................................... 28

Changing the Pressing Sequence .............................................................................. 28

Profile Error Conditions Related to the Board, Connector, Tools, and Programs ...... 28

PRESSING TOOLS AND FIXTURES ................................................................................ 29

Tools ............................................................................................................................ 29

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CMP-5T Mk II (2216057), CMP-10T Mk II (2216058) and CSP-
5T Mk II (2216055), Operations and Maintenance Manual

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Summary of Contents for 2216055

Page 1: ...7 Light Curtain Interlock 7 Pneumatic System 7 CMP Only 8 3 INSTALLATION 9 CBP INSTALLATION 9 CSP INSTALLATION 11 CMP INSTALLATION 12 4 MACHINE END OF LIFE CYCLE 13 5 PRESS OVERVIEW 13 Purpose 14 Layout 15 Capabilities 17 Optional Accessories 18 Machine Specific Configuration 20 6 OPERATION PRODUCTION 21 Getting Started 21 Operator Interface 21 Powering Up 21 Logging In 22 Selecting the Board 24 R...

Page 2: ...anual Control Panel 68 Inputs Outputs Tab 69 Load Cells Panel 70 Calibration Panel 70 10 DATA UTILITIES 76 Message Viewer 76 Machine Logs 78 11 SETUP UTILITIES 79 System Settings 79 User Access 82 Network Viewer 84 Beckhoff Configuration 84 Beckhoff Remote Desktop 84 PPS Viewer 85 12 PREVENTIVE MAINTENANCE 87 Accessing the Press Head CBP 87 Cleaning 87 Inspection 87 Light Curtain Interlock 87 Lubr...

Page 3: ...that guards are in place and secure to equipment Do not operate the equipment without guards in place Always disconnect air supply and then exhaust system air pressure before performing maintenance or repair on the equipment Use caution when working with this equipment Never insert hands into installed equipment Never wear loose clothing or jewelry that may catch in moving parts of the equipment N...

Page 4: ...n calling the Support Center regarding service to equipment it is suggested that a person familiar with the device be present with a copy of the manual and drawings to receive instructions Many difficulties can be avoided in this manner When calling the Support Center be ready with the following information 1 Customer name 2 Customer address 3 Person to contact name title telephone number and exte...

Page 5: ...th U S customary units in brackets Figures are not drawn to scale This manual contains the installation safety operation and maintenance procedures for the CxP press machines This includes the Connector Benchtop Press CBP 5T Mk II Connector Manual Presses CMP 5T Mk II and CMP 10T Mk II and Connector Shuttle Press CSP 5T Mk II The information provided applies to all CxP presses except where specifi...

Page 6: ... point The wire cross section must be at least 10 mm2 The main power disconnect switch is provided in the rear panel of the machine and is clearly marked When it is in the ON position it is mechanically interlocked to prevent the access door from being opened When it is in the OFF position the switch may be locked in position by inserting a padlock into one of the three locking locations see Figur...

Page 7: ... are mounted on the lower left and lower right front corners of the press Though they are clearly visible an operator should purposely note their position and understand their operation in case of an emergency Pressing either switch de energizes the EMO circuit and motion is halted When pressed the switch latches in the pressed state and must be turned to be released Light Curtain Interlock The Li...

Page 8: ...ght and left sides of the machine Secure Eye Bolts to the holes Anchor similar Eye Bolts into the floor below the machine Secure the machine to the floor using chain or cable 2 Fabricate steel angle plates to bolt to the lower frame tube at the left and right sides of the machine Anchor the angle plates to the floor NOTE A seismic restraint kit is available from TE upon request Frame Construction ...

Page 9: ... to not harm the back windows of the machine NOTE Lift from bottom of structure Keep forks spread as wide as possible for better stability Initial Assembly 1 Using the four supplied Foot Levelers PN 2256177 1 install the four Levelers to bottom of Press and adjust X Y axis of tabletop level with a bubble gauge Figure 6 2 Install customer supplied 3 conductor power cord appropriate for the availabl...

Page 10: ...ster Power Switch The system will boot to the home screen The default username Administrator has a default password of administrator NOTE Administrator Customer Owner should change the initial login password to secure the machine from unauthorized access Facilities Labeling The machine part number serial number manufacture date and electrical specification are given on the label on the left side o...

Page 11: ...bottom of frame 3 Install customer supplied 3 conductor power cord appropriate for the available voltage and current capacity 200 240VAC single phase 6A on back of CSP 4 Route customer supplied 3 conductor power cord through the strain relief on the side of the Press Connect ground conductor to stud marked PE on the side of the Press frame Connect line conductors to Master Power Switch terminals 5...

Page 12: ...ith a forklift Use 2x4 or equivalent wood blocking between underside of Top Horizontal Frame Plates see Figure 5 and forklift blades Alternately the machine may be lifted by lifting on the bottom frame cross members see Figure 5 In either case keep forks spread as wide as possible for better stability Initial Assembly 1 Using the four supplied M8 x 12 long socket head screws PN 6 1655316 7 per whe...

Page 13: ...r manufacture date and electrical specification are given on the label on the left side of the machine as shown in Figure 12 Figure 12 Electric Supply Circuit Refer to the Facilities Labeling on the left side of the machine for exact requirements but in general the electrical supply circuit must match the following 200 to 240 VAC 50 60Hz 1 phase 2 wire service It must be protected by a breaker rat...

Page 14: ...ing the connectors into the board are no longer acceptable The CxP being an electric servo driven press precisely controls the force and speed of each pressing cycle In addition to control quality feedback in the form of SPC analysis display and reports is available for the first time Valuable data can now be captured and analyzed to improve the entire interconnect process The second purpose is to...

Page 15: ...v C 15 of 92 Layout Dimension CBP 5T Mk II Width 836 mm 32 9 in Depth 665 mm 26 2 in Height 962 mm 37 9 in Figure 13 Dimension CSP 5T Mk II Width 836 mm 32 9 in Depth 665 mm 26 2 in Height 1775 mm 69 9 in Figure 14 ...

Page 16: ... CMP 5T Mk II Width 1205 mm 47 4 in Depth 1176 mm 46 3 in Height 1752 mm 69 0 in Not including monitor Figure 15 Dimension CMP 10T Mk II Width 1398 mm 55 0 in Depth 1290 mm 50 8 in Height 1936 mm 76 2 in Not including monitor Figure 16 ...

Page 17: ... efficiency by limiting the stroke travel per cycle It can also be very convenient to use the press head as a tool support for unstable tool connector situations Additionally the Press has a Press Head that rotates manually 90 and air bearing capability for a PCB support fixture on the table top The PCB size limit is 450 mm wide X 700 mm long 17 72 in wide X 27 56 in long The structure opening wid...

Page 18: ...r This is the most widely used technique because it limits the stress to the assembly but does not require great accuracy for board thickness measurement 5 FORCE GRADIENT Monitors the rate of change of force to distance This method is used for robust connectors that need to be seated against the board surface Generally the force vs distance plot will make a steep upturn as the connector contacts t...

Page 19: ...P Height Extension The CMP height extension option lifts the machine to a standing height From table top to floor with the caster wheels measures 902mm see Figure 17 This machine should be installed by a field engineer Figure 17 ...

Page 20: ...rgonomics so a person does not have to reach so far under the machine Machine Specific Configuration The main screen is always displayed at startup or when no operator is logged on Pressing the TE logo button at the top left of the screen will also display the main screen The configuration of the machine can be viewed by clicking the System drop down menu on the left side of the top navigation bar...

Page 21: ... screen The operator toolbar along the bottom of screen contains buttons that link to the primary screens used by an operator during production The System drop down menu located along the top toolbar contains buttons that link to the screens used for system setup and maintenance The Editors drop down menu located along the top toolbar contains buttons that link to the screens used for part and seq...

Page 22: ...t side of the upper toolbar to display the Operator screen Attempting to navigate to another screen prior to logging in will redirect the user to the Operator screen automatically Once the user has successfully logged in the user will be automatically taken to the screen he or she was previously attempting to access see Figure 22 Figure 21 Figure 22 NOTE Select your name from the drop down user se...

Page 23: ...f 92 Figure 23 Select the password entry field and enter your password using a physical keyboard or the on screen keypad Press Login to validate the user s credentials and complete the login process see Figure 24 Figure 24 ...

Page 24: ...tically by case Select the Load Sequence button to load the selected sequence Once the sequence has been loaded successfully the user will automatically be taken to the Production screen Select the Delete Sequence button see Figure 26 to permanently remove a sequence from the database A dialog window will open prompting the user to verify that still wishes to delete the selected sequence Selecting...

Page 25: ...s been loaded for the current board See the Start Pressing section for details on information that may be requested before pressing each board The run screen will display showing a rendering of the PCB based on the input data on the top left a blank graph for the pressing force vs distance data on the top right a multi purpose action button which contains prompts and status text information in the...

Page 26: ...g to height The offset shown when this button is pressed applies to the next connector to be pressed in the current sequence When changing an offset verify the name of the connector in the info panel in the lower right of the screen to avoid unexpected results The Offset button may not be available for all users access levels Connector offset should only be used to compensate for normal product lo...

Page 27: ...on A combination of any all or none of these various conditions may be part of a sequence prior to pressing Required information can be typed from the keyboard entered via the touch screen or if the operation is a barcode scanning operation scanned using the optional bar code scanner Connector Substitution This feature allows for interchangeable connectors typically from different manufacturers to...

Page 28: ...entering the holes The connector below the head is not the one expected the PCB is in the wrong position There is an error in the Press Profile file prs such that the head contacts the tool before expected An incorrect board or fixture thickness is called out in the Press Data file pdf An incorrect tool height is called out in the tool database An incorrect connector unseated height is called out ...

Page 29: ...FIXTURES This section defines the general requirements for connector pressing tools and fixtures platens that will be used in the press In most cases insertion tools and fixtures used in other manual pressing operations can be used in this press Tools The guidelines below must be followed to ensure optimum performance Width May be any width that adequately supports the pressing force Height There ...

Page 30: ... base which is an sqlite database file It contains all the necessary information about the mechanical pressing tools that are used during the pressing process The editor can be accessed either from the Editors drop down menu The following fields are maintained in the database and are saved when the Save button is pressed Entries Tool Type This is a name you choose up to 30 characters long spaces a...

Page 31: ...r Figure 33 Purpose The Connector Editor see Figure 33 is used to view and modify the connector data base which is an sqlite database file The editor can be accessed from the Editors drop down menu All changes are saved upon pressing the Save button Entries Connector Name This is a name you choose up to 30 characters long spaces allowed that will be used to refer to this connector in the future To...

Page 32: ...inimum acceptable force per pin It is referenced in the pressing profile Max Force Pin This is the maximum acceptable force per pin It is referenced in the pressing profile User Force Pin This is a user defined force per pin It is referenced in the pressing profile Other Force This is a user defined fixed total force offset not per pin such as might be utilized to compensate for using a spring loa...

Page 33: ...se is selected in the Profile Editor Comments This is a field for useful comments The Profile Editor Purpose The Profile Editor Figure 34 Figure 35 and Figure 36 is used to view and modify pressing profiles A pressing Profile is information that is used to control the pressing process speed force and height It is the heart of the control sequence and allows the user to define exactly how a connect...

Page 34: ...409 35001 Rev C 34 of 92 Figure 35 Figure 36 ...

Page 35: ...ed Percent Above Range Sample or PARS In this technique the connector s pin resisting force while pressing is sampled and averaged over a distance Range before final seating to the board surface The final force exerted on the connector is limited to a user programmed Percent Above the Range Sample force This percent added assures complete seating of the connector against the PCB This is the most w...

Page 36: ...se of this step Step Number This entry is used to specify where in the profile the step will be located sequentially Speed mm s or in s This is the speed target for the current step in the process The speed starts at Run Speed and changes ramps linearly down to the speed given in step 1 When step 1 Height is reached the speed then ramps to the speed given in the next step processed This will gener...

Page 37: ...eight Action This defines the action to be taken when the height at this step is reached as shown in Figure 40 Actions are selected from the drop down menu The available actions are Next Step This directs the process to the next step below GoTo This directs the process to continue at the specified step The step number is entered in the numeric field Complete This signals that the pressing process ...

Page 38: ...s above except the percent start height and distance values are obtained from the connector database entry for this connector type Force Gradient This technique monitors the rate of change of force to distance This method is used for robust components that need to be seated firmly Generally the force vs distance plot will make a sudden steep upturn as the component contacts the mating surface The ...

Page 39: ...d save the current step being editied if it has not been validated To save the profile under a different name press Copy to duplicate the current profile and Save to save under a different name Copy Press to create a duplicate of the current profile The new duplicate will not be saved to the database until the Save button has been pressed Delete Press to delete the current profile from the Profile...

Page 40: ... not the process continues on line 5 to attempt a repress of a previously pressed full or partial press connector 3 Press until the connector is within 0 25 mm of the desired seated height When this position is reached the connector will be within a generally accepted tolerance of seated height The 0 25 mm can be adjusted as needed for specific circumstances If the force exceeds the maximum force ...

Page 41: ... is pressed to within generally accepted height tolerance and the maximum force per pin is not exceeded 8 This line gives a destination below the nominal seated height and terminates on the maximum force per pin of pins This variable here could also be user force per pin instead of MaxFPP if a lower repress force is desired Final seating of a repress is generally done to a target force because the...

Page 42: ... Save to store the condition under a new condition name The Condition Editor can be accessed using the Editors drop down menu Figure 45 Explanation Each condition step typically consists of three parts a When operation a Then operation and an Else operation The When operation functions as the step input which determines whether the Then or Else output operations will be executed If the result of t...

Page 43: ... entry Selecting Save will save the condition to the database Multi Step Condition Select this checkbox to allow this condition to have multiple steps Deselect this check box if this is a single step condition Execute Once Per Batch Selecting this checkbox will set this condition so that it is only executed the first time the press sequence is run for the current batch Reloading the press sequence...

Page 44: ...evaluated Status This dropdown is displayed when the Status result mode is selected The press result status can be either Complete or Error This is the most basic way to evaluate the press result Code This text entry field is displayed when the Code result mode is selected The press result code is a 3 digit number that indicates whether the press completed successfully or with an error and indicat...

Page 45: ...anner is not available Message Class This dropdown selects the color styling of the message not available for User Sign Off type messages which default to Info class Info Blue colored message styling Error Red colored message styling Warning Yellow Gold colored message styling Success Green colored message styling Message Title This entry field specifies the text that is displayed in the header po...

Page 46: ...ting Cancel will discard changes to the settings Figure 47 Speed This entry field specifies the movement speed of the press head while performing the board measurement Probe Height This entry field specifies the height of the measurement probe used to measure board thickness Measurement Force This entry field specifies the force the press will apply to the measurement probe while taking the board ...

Page 47: ...each message frame received from the COM port device Stop Bits This dropdown selects the number of stop bits used in each message frame received from the COM port device Parity This dropdown selects the type of parity if any used in each message frame received from the COM port device Flow Control This dropdown selects the type of flow control if any used in each message frame received from the CO...

Page 48: ...umber characters to read from the device Minimum Data Length This entry field specifies the minimum number of characters that must be read from the device for a successful scan Parse substring starting at character number This entry field specifies where in the read data to start parsing characters This is useful in some cases where the user may only want to analyze a portion of the total data rea...

Page 49: ...x that is shown while waiting to read data from the COM port device Enable Keyboard Entry Selecting this check box allows the user to enter data using the onscreen keyboard as an alternative to reading data from the COM port device When this is enabled the condition will use whatever data is received or entered first Move Shuttle Only available if shuttle enabled This input type is used to move th...

Page 50: ...e When operation will complete as true as long as no communication errors occur when communicating with the PPS tool regardless of the data that is received back from the tool If Response Data Meets Condition is selected the When operation will complete as true only if the data received back from the PPS tool matches certain criteria specified by the user When Pass Fail Status Only available for G...

Page 51: ...ber response should cause the When condition to evaluate to true When Boilerplate Only available for Get Boilerplate command when Response Data Meets Condition is selected These entry field specifies which boilerplate response should cause the When condition to evaluate to true When Page Count Only available for Get Page Count command when Response Data Meets Condition is selected This entry field...

Page 52: ...messages on the screen This output type is useful for providing status updates or clearing old messages Message Editor This button opens the When Message Editor window used to customize the message display To keep the changes made in this window click OK To discard any changes made in this window click Cancel Message Type This dropdown selects the type of message to display The available message t...

Page 53: ...able This checkbox enables the data display feature that allows result data from the When operation to be displayed in the message text using the data variable not available for Close Message or Clear Action Button Preview Pressing this button will open a preview of the message based on the settings selected in the Message Editor Clearance Move This output type is used to move to the tool clearanc...

Page 54: ...type selected in the Machine Configuration PPS Tool Only available if PPS Tool enabled This output type is used to send a command to the PPS Tool independent of the connector pressing operation If PPS is enabled for a connector in the sequence editor the standard PPS tool checks are performed as part of the pressing operation Command This dropdown selects which command to send the PPS Tool Availab...

Page 55: ...executing the Then or Else operation the condition will complete and abort the press sequence The first step in the press sequence will be loaded and executed Next Step Only available for multi step conditions After executing the Then or Else operation the next step in the condition will be executed Goto Step n Only available for multi step conditions After executing the Then or Else operation ste...

Page 56: ...fication to the Measure Board Thickness condition is to adjust the measurement Probe Height to the correct height based on the measurement probe being used see Figure 55 The Probe Height can be adjusted by pressing the Measure Board Settings button in the When operation box and entering a new value in the settings window Figure 55 PCB Verify The PCB Verify condition requires the operator to scan o...

Page 57: ...re 57 for the barcode scanner being used the list of available COM Port devices can be refreshed on the system settings screen Modify the other COM Port Settings as needed to work with the barcode scanner Figure 56 Figure 57 Enter the custom model number to verify by opening the COM Data Settings window using the corresponding button in the When operation box see Figure 56 Edit the data settings f...

Page 58: ...nto the When parse substring matches field since that is the exact substring from the model number that must be verified see Figure 59 Figure 59 Sequence Editor Purpose The Sequence Editor Figures 52 53 and 54 is used to enter and store the data about the board including board physical characteristics and connector locations and the pressing sequence All connectors and conditions to be used on the...

Page 59: ...gure 60 Part Viewer Mode The part viewer mode determines the type of board display shown during runtime The part viewer is also display in the sequence editor next to the board dimensions entry field Picture This option uses a picture from a digital camera or scan of a photograph to show the board being pressed The connector position and angle information entered into the Sequence tab is used to g...

Page 60: ...For example manufacturer A may be the prime source for a given connector but B is also approved as interchangeable on this board If this box is checked the operator will be offered a selection of possible alternates for the connector at run time Their selection will drive the tool and profile selected for pressing that connector Thus it is possible to press an alternate connector that requires a d...

Page 61: ...rator chooses the connector type to press from a list The press will press this same connector each time until the operator chooses another one This mode is often used for PCB repair activity Figure 62 Add Connector Pressing this button will add a connector to the current list of press sequence steps Add Condition Pressing this button will add a condition to the current list of press sequence step...

Page 62: ...option if available will enable the PPS tool for the connector step Start Press Automatically Selecting this option will automatically start the pressing operation for this connector step when it is reached in the press sequence This option is typically selected for single connector automated shuttle machine sequences where a button press to start the pressing cycle would delay cycle times Use Shu...

Page 63: ...hat enables the detection of fewer and smaller bent or stubbing pins Bent Pin Error Detection Machines will detect an error when force is detected in the Early Contact Detection Zone With SensiPress Technology we are now able to detect early contact forces in the 2 5lbf see Figure 63 Figure 63 If the pin is bent too much it will not generate force in the early contact detection zone and therefore ...

Page 64: ...t can detect a bent pin very close to the unseated tool top Use press data from good terminations to tune this value 4 Line 1 and 2 determine the Early Contact Detection Zone 1 035 gives us a range of 065 in which we are looking for an early contact force of 5 lbs as specified in line 2 The force in Line 2 can be adjusted to detect a bent pin The CMP 5T can use an early detection force setting of ...

Page 65: ...y be needed to tune the profile correctly Bent Pin Press Figure 67 Profile Optimization For best performance It may be necessary to tailor a profile for each connector or family of connectors The speed should not be changed between step 1 and 2 The inertia of the anvil can induce a force on the load cells during acceleration which could trigger a false early contact error Speed can influence perfo...

Page 66: ...nt to eliminate sources of variation as much as possible Figure 68 Board Fixture Flatness Any curvature in either the PCB or fixture will affect the height at which the pressing force begins Curvature and variation in curvature will make it difficult to evaluate for bent pins It can lead to both false positives and false negatives The resolution is to raise the detection force or increase the H2 d...

Page 67: ...ame tool or fixture it is recommended to dedicate the tooling combination to a specific machine and tune the profile on that machine to match the tooling An alternative option would be to apply a unique ID to each tool and fixture and then use the tool ID and Fixture ID fields in the software to verify that the correct tooling is used They would have to create programs for every potential combinat...

Page 68: ... jog buttons are pressed Pressing the Goto Position button will move the press head to the position specified in the Position entry field The progress bar on the right shows the current position of the press head relative to the upper and lower limits of the press The lower portion of the left panel shows both total machine force and individual load cell forces in force units and as a bar graph Th...

Page 69: ...tputs subpanel see Figure 73 shows the status of all standard machine digital outputs Clicking on an output icon will toggle the corresponding output on off A green icon with a checkmark indicates the output is currently in the on state a red empty checkbox indicates the output is currently in the off state Figure 73 The available shuttle positions are shown on the first row of the Shuttle panel s...

Page 70: ...the Tare Load Cells button These values indicate the current offset from the raw force reading that is used to correctly set the zero point for each load cell Figure 75 Calibration Panel The Calibration panel allows access to the height calibration functions see Figure 76 and the automatic load cell force calibration function see Figure 77 as well as showing information on the most recent calibrat...

Page 71: ...409 35001 Rev C 71 of 92 Figure 77 ...

Page 72: ...409 35001 Rev C 72 of 92 Figure 78 Figure 79 ...

Page 73: ...load is applied to be sure all clearance is eliminated from the various head components such as the ball screw and the head to structure air gap Since the head cannot actually travel all the way to this point a spacer block must be placed between the head and the table to set the zero position A tool is supplied with the press for this purpose This same tool is also used for PCB thickness measurem...

Page 74: ...number 2216917 1 see Figure 81 Figure 81 Remove centering tool and then manually lower anvil to just above load cell The Calibrate button will open the calibration certificate form window The user must fill out all fields in this form prior to calibration see Figure 82 thru Figure 85 Press the Begin Calibration button to start the force calibration motion sequence When calibration is complete the ...

Page 75: ...409 35001 Rev C 75 of 92 Figure 82 Figure 83 ...

Page 76: ...portion of the screen shows the message history The Suppress Ping Pong checkbox can be used to filter out ping pong messages that are only used to verify the connection between HMI and middleware still exists The Suppress RX checkbox can be selected to filter out messages received by the HMI and the Suppress TX checkbox can be selected to filter out messages transmitted from the HMI to the middlew...

Page 77: ...an be used to replay a series of actions carried out by the user Use the Send Message button to send the message to the middleware after entering a valid message into the text box The Export Message History button will export the last 1000 messages of the message history as a text file to a USB drive plugged into the HMI computer USB port on the side of the machine Figure 86 ...

Page 78: ...andard press and machine log files The MachineData directory contains the calibration log files Press the Export Selected Log button to save the selected log file to an external storage device Press the Export All Logs In Directory button to save all the log files in the selected directory to an external storage device An expanded version of the sequence logs can be created and exported using the ...

Page 79: ...t the HMI to display temperature as either degrees Fahrenheit or degrees Celsius Decimal Format set how the HMI displays the decimal separator as period Or comma Language set the language that the HMI displays text in Keyboard Layout set the layout for the on screen keyboard Date and Time Settings set the system date and time for the machine as well as the format for displaying dates Locale set th...

Page 80: ...ardware keyboard to trigger the Action Button on the Production screen This feature allows the user to initiate a connector press using the hardware keyboard instead of the touchscreen The Refresh COM Ports button can be used to update the list of currently available COM ports if a new device has been to the machine The user defined Input and Output maps can also be defined using the Input Map and...

Page 81: ...f a USB drive Do not unzip the update file Plug the USB drive into the HMI USB port on the side of the machine Press the Update Machine Software button and select the update zip file using the file browser The machine will install the update automatically and reboot each software component The update process will take approximately five minutes to complete The Compress and Transfer Log and Machine...

Page 82: ... in and use the Add Operator button on the Operator screen A new user s access will be limited base the Operator Type selected when creating a new user When modifying an existing user s account only administrators may modify user account permissions However an administrator is not able to modify his or her own access permissions only another administrator may do that All users can change their own...

Page 83: ...perator type from the drop down menu which defines which screens and features the user will able to access The available operator types or access levels are in hierarchical order Administrator Maintenance Technician Inspector Operator and Restricted Operator see Figure 92 Figure 92 ...

Page 84: ... about the Beckhoff PLC controller used in the machine This screen is primarily for use by TE personnel for troubleshooting purposes Beckhoff Remote Desktop The Beckhoff Remote Desktop screen is used to launch the remote desktop utility that allows access to the Beckhoff PLC computer This screen is only used for access the barcode scanner utility software and other third party device software for ...

Page 85: ... commands for setup and troubleshooting The PPS Viewer screen will only be available if PPS is enabled for the machine The Basic Commands tab see Figure 95 provides access to the most commonly used PPS commands These commands are used to view pin states and setup the pin mask s for the tool Figure 95 ...

Page 86: ...ss to commands to view information about the PPS tool and about the tool setup Figure 96 The Setup Commands tab see Figure 97 provides access to commands for setting up PPS tool or PPS tool circuit board Most commands on this tab are only accessible by TE personnel Figure 97 ...

Page 87: ...likely the machine has been exposed to one extreme voltage surge or several significant surges such as might be generated by nearby lightning strikes to the power lines supplying the facility If the LED is not illuminated the machine will still operate but is no longer protected from potentially destructive power line events Replace the surge protector to restore protection Light Curtain Interlock...

Page 88: ...ntative maintenance schedule for these machines ITEM DAILY WEEKLY QUARTERLY YEARLY Blow Machine Off Wipe Machine Down Inspect Wires and Hoses Oil as Indicated Above Torque Head Bolts Drain Moisture Separator Calibrate Z Axis Load Cells Inspect Ball Screw Figure 98 ...

Page 89: ... 1 KIT SPARE PARTS CBP E NOTES Identify kit per TE Specification 115 67 12 part number revision letter and country of origin Kit 2216172 1 is used with all top level CSP configurations refer to drawing 2216055 CMP Spare Parts List CMP 5T TE PART NUMBER DESCRIPTION REVISION 2216259 1 KIT SPARE PARTS CMP 5T A NOTES Identify kit per TE Specification 115 67 12 part number revision letter and country o...

Page 90: ...g connector detection Clean Quiet Energy efficient CE Compliant Specifications CBP 5T Mk II Force 44 kN 5 ton Force sensitivity 50 N 12 lbf Z axis travel 50 mm 2 in Z axis speed up to 8 mm 31 in sec Power 200 240 VAC 1 Phase 6 A Dimensions 766 mm Wide X 612 mm Deep X 960 mm High 31 in Wide X 25 in Deep X 38 in High Weight Approximately 180 kg 400 lbs CSP 5T Mk II Force 44 kN 5 ton Force sensitivit...

Page 91: ... 240 VAC 1 Phase 10 A Dimensions 766 mm Wide X 612 mm Deep X 960 mm High 31 in Wide X 25 in Deep X 38 in High Weight Approximately 1130 kg 2500 lbs Options Bar Code Scanner ACAL Unit PPS Tooling CSP 5T Mk II only Updates For information on how to obtain the latest version of the CxP Operating System call 888 782 3349 or visit our website at www tooling te com ...

Page 92: ...92 of 92 APPENDIX C ELECTRICAL MECHANICAL SCHEMATICS CBP 5T CMP 5T AND CMP 10T TE DWG NUMBER DESCRIPTION REVISION 2216706 SCHEMATIC ELECTRICAL B CSP 5T TE DWG NUMBER DESCRIPTION REVISION 2216052 SCHEMATIC ELECTRICAL B ...

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