Taylor 430 Torque Service Manual Download

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SERVICE

MANUAL

Model 430

Shake/Slush Freezer

Original Service Instructions

051430

−

2/98 (Original Publication)

(Updated 10/5/15)

Summary of Contents for 430 Torque

Page 1: ...SERVICE MANUAL Model 430 Shake Slush Freezer Original Service Instructions 051430 S 2 98 Original Publication Updated 10 5 15...

Page 2: ......

Page 3: ...Refrigeration System 12 Torque Control 13 Thermistor Control 15 Thermistor Curve 17 Mix Level Control Thermistor Units 18 Mix Level Control Diagram Thermistor Units 19 Section 3 Troubleshooting 21 Ge...

Page 4: ...uctions originating from the factory or its authorized translation representative s are considered to be the original set of instructions E 1998 Carrier Commercial Refrigeration Inc Updated October 20...

Page 5: ...1 Model 430 Introduction Section 1 Introduction S Safety S Model 430 Specifications S Running Specifications S General Installation Instructions S Environmental Notices...

Page 6: ...protect against the leakage of current installed by the authorized personnel to the local codes S Supply cords used with this unit shall be oil resistant sheathed flexible cable not lighter than ordi...

Page 7: ...n this unit Using a water jet or hose on or around this equipment may result in electrocution to the user or damage to the equipment Cleaning and sanitizing schedules are governed by your state or loc...

Page 8: ...20 amp for 115 60 1 or 15 amp 208 230 60 1 Therefore the wall outlet must also be 20 amp for 115 60 1 or 15 amp for 208 230 60 1 For exact electrical information always refer to the data label of the...

Page 9: ...5 Model 430 Introduction Figure 1...

Page 10: ...1 655 1 862 kPa 80_ 26 7_ 270 300 1 862 2 069 kPa 90_ 32 2_ 300 340 2 069 2 344 kPa 100_ 37 8_ 340 380 2 344 2 620 kPa Water Valve On a water cooled unit the water valve should be set to maintain a co...

Page 11: ...care should be taken in moving this equipment for any reason Two or more people are required to safely move this unit Failure to comply may result in personal injury or equipment damage Uncrate the ma...

Page 12: ...erate the freezer with larger fuses than specified on the data label S Stationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the...

Page 13: ...overy recycling and reclaiming systems If you have any questions regarding these laws please contact the factory Service Department WARNING R404A refrigerant used in conjunction with polyolester oils...

Page 14: ...this product it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13 2005 Therefore it must be collected separately after its u...

Page 15: ...System S Torque Control S Thermistor Control S Thermistor Curve S Mix Level Control S Mix Level Control Diagram IMPORTANT The Model 430 was first manufactured with the Thermistor Control and is now de...

Page 16: ...12 Systems and Controls Model 430 080522 Refrigeration System Figure 2...

Page 17: ...inues to run for 20 seconds and then stops If the torque sensor returns to the unsatisfied position during the additional 20 seconds of beater operation the compressor will run again for an additional...

Page 18: ...illuminates continuously when the unit is locked out The 4 day lockout light starts flashing four hours prior to lockout The lockout light illuminates continuously when the unit is locked out The lock...

Page 19: ...product in the freezing cylinder reaches 2_F 1_C above the control set point the thermistor relay closes sending L1 power to the compressor relay coil The refrigeration system will run until the contr...

Page 20: ...aristor part number X31547 Fill the bulb well with automotive antifreeze before installing the thermistor probe and be sure the probe is installed completely into the bottom of the bulb well Note Lowe...

Page 21: ...70 627 38 3 3 27 620 70 21 1 11 888 7 13 8 68 350 39 3 8 26 859 71 21 6 11 598 8 13 3 66 147 40 4 4 26 120 72 22 2 11 315 9 12 7 64 014 41 5 0 25 400 73 22 7 11 039 10 12 2 61 951 42 5 5 24 721 74 23...

Page 22: ...ast 2K ohms resistance is established between the COM and OUT terminals L1 power will no longer be present at the MIX OUT terminal When continuity of at least 2K ohms resistance is established between...

Page 23: ...19 Model 430 Systems and Controls Mix Level Control Diagram Thermistor Units Figure 4...

Page 24: ...20 Systems and Controls Model 430 Notes...

Page 25: ...21 Model 430 Troubleshooting Section 3 Troubleshooting S General Troubleshooting Guide S Electrical Troubleshooting Guide S Troubleshooting Torque Components S Troubleshooting Thermistor Components...

Page 26: ...Locate cause of voltage drop e Single phasing compressor contactor e Replace the compressor contactor 3 Unit short cycles a Cycling on high pressure cut out Cut in 404A 340 PSI 2 344 kPa Cut out 404A...

Page 27: ...th mix 11 Scored freezing cylinder walls a Missing or worn front bearing on the freezer door a Install or replace front bearing b Bent beater assembly b Replace beater and correct the cause of insuffi...

Page 28: ...perator s Manual b Worn or nicked o rings on valve b Replace o rings c Wrong lubricant being used c Use lubricants recommended in the Operator s Manual 19 Mix in the hopper is too cold a Temperature i...

Page 29: ...or L1 beater motor overload switch compressor high limit switch power switch AUTO position the printed circuit board assembly com and N O cprsr compressor contactor coil Following are the paths of pow...

Page 30: ...rotor and torque lever may be damaged B Any distortion or incorrect assembly of the torque rotor will damage the torque components C If incorrectly sized damaged or improperly lubricated o rings are u...

Page 31: ...e AUTO Position Remove the probe wires from the controller Place a wire between the two probe terminals of the controller to short the component This should activate the compressor If this procedure d...

Page 32: ...28 Troubleshooting Model 430 Notes...

Page 33: ...29 Model 430 Parts Section 4 Parts S Parts Warranty Explanation S Operator Parts Identification S Exploded Views S Complete Parts List S Wiring Diagrams...

Page 34: ...these new refrigerants are being advertised as drop in replacements for numerous applications It should be noted that in the event of ordinary service to this machine s refrigeration system only the r...

Page 35: ...PAN DRIP 17 1 4 LONG 027504 4 GASKET BASE PAN 049420 5 PANEL A FRONT X50678 6 STUD NOSE CONE 013496 7 PANEL SIDE L 049639 ITEM DESCRIPTION PART NO 8 TUBE FEED 13 32 HOLE 025663 10 9 COVER A BLACK INS...

Page 36: ...32 Parts Model 430 140425 Model 430 Exploded View Figure 8...

Page 37: ...G CCW 049009 19 SHROUD FAN 048877 20 CONDENSER AC 12LX16H 048935 21 PANEL SIDE L 049639 22 SCREW 10 32X3 8 SLTD 024298 23 DRYER FILTER 1 4 X 1 4 048878 ITEM DESCRIPTION PART NO 24 SWITCH A TORQUE SEE...

Page 38: ...018550 8 TORQUE A 430 X50382 9 BEARING GUIDE 014496 10 GASKET DOOR 014030 11 BEARING FRONT 013116 ITEM DESCRIPTION PART NO 12 BEATER A 7 QT 1 PIN X49490 13 BLADE SCRAPER PLASTIC 046237 14 CLIP SCRAPE...

Page 39: ...G 6 SCREW 8X1 4 SLTD HEX 009894 7 BUSHING SPLIT 43 64ID X 7 8 027691 8 PLUG HOLE 7 8 DIA BLACK 010077 9 RELAY 3 POLE 115V 066795 12 RELAY 3P 30A 208 240V 066795 33 ITEM DESCRIPTION PART NO 10 CAPACITO...

Page 40: ...Switch Assembly X80870 Figure 12 ITEM DESCRIPTION PART NO 1 ARM A DRAW VALVE X50389 2 SCREW 4 40X5 8 SLTD ROUND 027219 3 SWITCH LEVER SPDT 10A 028889 ITEM DESCRIPTION PART NO 4 E RING 3 16 335 OD 1500...

Page 41: ...TORQ ARM 049739 3 RING RETAINING 049736 4 ARM TORQUE CONTROL 051325 5 BUSHING ARM TORQUE 049737 6 BRACKET TORQ CONTROL 050400 ITEM DESCRIPTION PART NO 7 SCREW 10 32X1 SLTD 004455 8 SPRING TORQUE WHITE...

Page 42: ...4 BRUSH REAR BRG 1IN DX2IN LG X 14 013071 5 LUBRICANT TAYLOR 4 OZ 047518 ITEM DESCRIPTION PART NO 6 PAIL 6 QT 023348 7 KIT A TUNE UP SLUSH X39969 8 DVD OPS TRAIN VIDEO 430 050987 DVD 9 SANITIZER STERA...

Page 43: ...194 1 000 J7050000 UP Replaces 004227 BLOCK TERMINAL 4 POLE GREEN 080967 1 103 REPLACED 024156 BLOCK TERMINAL 3 POLE GREEN 080968 1 103 REPLACED 024156 PLATE END TERMINAL BLOCK 080969 2 103 REPLACED 0...

Page 44: ...5 1 000 DECAL CLEAN INST HOPPER 019029 1 000 DECAL TROUBLESHOOTING 038374 1 000 DIAGRAM WIRING 430 050367 12 1 000 115V 60HZ 1PH DIAGRAM WIRING 430 TORQUE 050367 27 1 000 208 230V 60HZ 1PH DOOR A SLUS...

Page 45: ...HAFT TOOL 0 RING REMOVAL 048260 WHT 1 000 LABEL CAUTION GRD CIR BRK 039992 1 000 LABEL CAUTION SW POWER SYMBO 044237 1 000 LABEL DOOR MOVE PART 032749 1 000 LABEL WARN CONDENSER SHARP 059287 1 000 LAB...

Page 46: ...4 1 103 GEAR 430 J7050000 UP RELAY 3 POLE 115V 066795 12 1 103 115V 60HZ 1PH RELAY 3 POLE 20A 208 240 50 60 066795 33 1 103 208 230V 60HZ 1PH COMP CONTACTOR SANITIZER STERA SHEEN GREEN 055492 1 000 SH...

Page 47: ...DT 1A 125V 062022 1 103 SWITCH PRESSURE 440 PSI SOLDER 048230 1 103 SWITCH ROCKER AUTO WASH 048420 1 103 SEAL PANEL ROCKER SWITCH 048421 1 000 TORQUE A 430 X50382 1 103 O RING 291 ID X 080W 018550 1 0...

Page 48: ...ARD TORQUE CTRL PANEL DEC CHANNEL C 430 FLAVOR 050706 1 103 DECAL DEC 430 FLAVOR SET 050704 1 103 PANEL A FRONT 430 TORQU X50678 GEN 1 103 PANEL REAR 430 GENERIC 049325 GEN 1 103 PANEL SIDE L 430 GENE...

Page 49: ...UE CONTROL 051325 1 103 SPRING TORQUE GREEN 014497 1 103 SWITCH LEVER SPDT 1A 125V 062022 1 103 50 HZ W C 043040HW55 220 240V 50HZ 1PH ROHS COMPLT STD TOR 043040U555 220 240V 50HZ 1PH STANDARD TORQUE...

Page 50: ...WHIZ FLANGE LOCKNUT 020983 2 000 MOTOR 1 4 HP 014477 34 1 212 220 240V 50HZ 1PH MOTOR FAN 50 WATT W GROUN 029770 27 1 103 220 240V 50HZ 1PH FAN 5 BLADE 7 PUSH 30D 016289 1 103 220 240V 50HZ 1PH PANEL...

Page 51: ...SH MIX PUMP BODY 3 X7 WHITE 023316 1 000 BRUSH REAR BRG 1IN DX2IN LGX14 013071 1 000 COMPRESSOR AKA9462ZXA 049302 1 512 J6012956 UP 101 COMPRESSOR AK9462Z 048628 1 512 J6012954 PRIOR 101 CAPACITOR RUN...

Page 52: ...91 ID X 080W 018550 1 000 O RING 1 OD X 139W 032504 2 000 O RING 7 8 OD X 139W 025307 1 000 SEAL DRIVE SHAFT 032560 1 000 TOOL CLEANING 0 RING REMOVAL 048260 1 000 KNOB DRAW VALVE 013635 1 103 NUT LOC...

Page 53: ...3 POLE 115V 012725 12 1 103 MAIN COMPRESSOR SANITIZER KAY 5 125 PACKETS 041082 1 000 SHAFT BEATER 341 2 RFB 035418 1 103 SEAL DRIVE SHAFT 032560 1 000 SHELL A INSULATED 430 X50392 1 512 J6080000 UP 10...

Page 54: ...ER 025684 1 103 TRANS CONT ANTICIPATOR 20 VA 016352 12 1 103 TRAY DRIP 430 049319 1 103 TUBE FEED 5 16 HOLE 025663 7 1 103 VALVE ACCESS 1 4FL X 1 4SOLDER 044404 3 103 VALVE ACCESS 1 4FL X 3 8SDR 90 04...

Page 55: ...GRN YEL 1 4 5 6 BLK L1 WHT NEUTRAL LINE YEL BLK RED BLU YEL BLK MAGNETEK BEATER MOTOR CONNECTION SCHEMATIC COUNTER CLOCKWISE ROTATION FACING LEAD END WHT BLK WHT BLK WHT BLK GRN YEL 95 96 L2 BTR COMP...

Page 56: ...NO NC DOOR SWITCH OPTIONAL C0M FIG 1 BRN WHT BLK WHT YEL WHT BLK BRN WHT RED M NC NO SPINNER SWITCH C0M WHT WHT WHT BLK BLK SPINNER GRA WHT GRA WHT ORN WHT BLU BLK BLK BLU RED 240V 24VAC AGITATOR TRA...

Page 57: ...430 Thermistor 049345 12...

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