TapFlo PTL 13 Manual Download

Page: 1 / 45

PTL Low Pressure

Hose Pumps

Original Instruction

2021 | 2

Read this instruction manual carefully,
before you install and operate the pump

Pump models:

PTL

13
17
25
30
45

IOM manual

Summary of Contents for PTL 13

Page 1: ... PTL Low Pressure Hose Pumps Original Instruction 2021 2 Read this instruction manual carefully before you install and operate the pump Pump models PTL 9 13 17 25 30 45 IOM manual ...

Page 2: ...rge piping 8 1 7 1 Connection of suction pipe 9 1 7 2 Connection of discharge pipe 9 1 8 Health and safety 9 1 8 1 Protection 10 1 8 2 Electrical safety 10 1 8 3 Chemical hazard 10 1 8 4 Noise level 10 1 8 5 Temperature hazards 10 1 8 6 Rotating parts 11 1 8 7 Cleaning and disinfection 11 1 9 Installation recommendations 11 1 9 1 Minimum required distance for hose removal 11 1 10 Instruments 12 1 ...

Page 3: ...Inspections 17 3 2 When the pump is new or reassembled 17 3 2 1 Performance test 17 3 3 Routine inspection 17 3 4 Complete inspection 18 3 5 Location of faults 18 3 6 Disassembly of the pump 19 3 6 1 Before the disassembly procedure 19 3 6 2 Disassembly procedure 20 3 6 3 Test run 22 3 7 Hose cleaning 23 3 8 Hose replacement 23 3 9 Roller adjustment 27 4 SPARE PARTS 30 4 1 Exploded view PTL9 PTL17...

Page 4: ...ual Tapflo Hose Pumps 3 5 3 Dimensions 37 5 3 1 PTL9 PTL17 37 5 3 2 PTL25 PTL45 38 5 4 Tightening torques 39 5 5 Permitted loads on manifolds 40 6 WARRANTY 41 6 1 Warranty form 41 6 2 Returning parts 42 6 3 Warranty 42 ...

Page 5: ...tive 95 16 EC Directive 2014 30 EU of the European Parliament and of the Council of 26 February 2014 on the harmonisation of the laws of the Member States relating to electromagnetic compatibility recast Text with EEA relevance Directive 2014 35 EU of the European Parliament and of the Council of 26 February 2014 on the harmonisation of the laws of the Member States relating to the making availabl...

Page 6: ...anual This is what they say This symbol stands next to all safety instructions in this instruction manual where danger to life and limb may occur Observe these instructions and proceed with utmost caution in these situations Inform also other users of all safety instructions In addition to the instructions in this instruction manual the general safety and accident prevention regulations must be ob...

Page 7: ... manual Tapflo Hose pumps 6 0 4 Nameplate The nameplate is made in the below design It is made of AISI 304 stainless steel and placed on the pump stand or discharge flange bracket Nameplate dimensions are 38 x 48 mm ...

Page 8: ... of the pump that is in contact with the liquid 1 2 Receiving inspection Although precaution is taken by us when packing and shipping we urge you to carefully check the shipment on receipt Make sure that all parts and accessories listed on the packing list are accounted for Immediately report any damage or shortage to the transport company and to us 1 3 Lifting and transportation Before handling t...

Page 9: ...erimeter on which the unit stands The foundation on a firm bottom is the most satisfactory Once the pump is in position adjust level with metal shims between the feet and the surface on which it stands Check that the feet of the pump motor unit stand well on each of them The surface on which the foundation stands must be flat and horizontal If the unit is fitted on a steel structure make sure that...

Page 10: ...on it is only recommended to have a simple and positive flow connection Use a hose or flexible piping minimum one meter between the discharge connection and any rigid fixed piping Coil the hose at least one turn All components hose pipe valves etc on the discharge piping must be designed for appropriate PN according to pump maximum pressure It is recommended to install a check valve on the dischar...

Page 11: ...ise could produce a harmful noise level for operators and for the environment in compliance with current local regulations 1 8 5 Temperature hazards Raised temperature can cause damage on the pump and or piping and may also be hazardous for personnel in the vicinity of the pump piping Avoid quick temperature changes and do not exceed the maximum temperature specified when the pump was ordered See ...

Page 12: ... used Manometers or pressure sensors must always be installed on the suction and discharge side of the pump to determine proper operation of the pump The suction and dishcarge piping must be fastened properly so that no strain occurs on the pump manifolds It is recommended to install a check valve on the discharge side in order to protect the pump from water hammer effect that can be created in th...

Page 13: ...e output can be read on the pressure gauge transformed into meters and then compared with the typical curves 1 10 1 Electric power The electric power absorbed by the motor can be measured by means of a wattmeter or an amp gauge 1 10 2 Optional instruments The optional instruments can indicate if pump is working in an abnormal way The abnormal conditions can be caused by accidentally closed valves ...

Page 14: ...electric switchboard equipped with a knife switch and suitable safety devices e g motor breaker switches in the power circuit Safety devices against overloads must also protect the motors Make sure that the motor has suitable grounding and that it has been connected properly 1 12 Gear motor standard As a standard Tapflo Hose pump are equipped with gear motors of the following parameters Internatio...

Page 15: ...ing the electrical motor makes the pump run at full capacity 2 2 Starting and operation Open the discharge valve and start the electric motor The pump must not run with completely closed discharge these conditions can seriously damage the pump and cause injury to the operator If the pressure shown on the pressure gauge on the discharge piping does not increase turn off the pump immediately and rel...

Page 16: ...mp at 20 of the rated frequency When reducing the motor rotation speed control the gear motor surface temperature if it does not exceed the nominal working temperatures stated by the gear motor manufacturer 2 3 Pump stopping Turn off the motor to stop the pump Close the discharge shut off regulation valve immediately after The reverse sequence is not recommendable especially with larger pumps or l...

Page 17: ...sidues may remain in the pump and can create a hazard to the operator or the environment therefore the pump has to thoroughly cleaned before disposal 2 7 Waste of electrical and electronic equipment WEEE directive Users of electrical and electronic equipment EEE with the WEEE marking per Annex IV of the WEEE Directive must not dispose of end of life EEE as unsorted municipal waste but use the coll...

Page 18: ...specific pump speed This information is useful for checking performance in the future as wear takes place You will be able to set schedules for maintenance of the pump and to select spare parts to be kept on stock 3 3 Routine inspection Frequent observation of the pump operation is recommended to detect problems A change in sound of the running pump can be an indication of wearing parts see chapte...

Page 19: ... losses on suction side Check change installation on suction side Too viscous liquid Check if pump speed is proper for viscosity Air in liquid Seal suction line check refill container Hose is blocked or damaged Check for any debris inside the hose replace hose if necessary Liquid leaks from the pump Screws on the pump not properly tightened Shaft seal or seal ring worn Tension stress form the inst...

Page 20: ...bly should be performed only by qualified personnel There should always be at least two persons present during disassembly Each operation to be fulfilled with the machine must always be carried out once all the electrical contacts have been disconnected The pump motor unit must be placed in a position where it cannot be started unintentionally Before servicing in any way the parts that come in con...

Page 21: ...rs 142 Fig 3 6 2 Remove the front cover 12 Fig 3 6 3 Unscrew the front connection bracket screws 141 and remove them with their washers 142 Fig 3 6 4 Remove the front connection bracket 170F Fig 3 6 5 Remove the hose 15 along with the inserts 70 and clamp bands 271 Fig 3 6 6 Remove the clamp bands 271 and the inserts 70 form the hose 12 1 1 1 2 170F 15 271 70 ...

Page 22: ...3 6 8 Remove the rear connection bracket 170R Fig 3 6 9 Unscrew the gear motor mounting bolts 112 and remove them with their washers 114 Fig 3 6 10 Remove both keys 161 from the shaft Fig 3 6 11 Unscrew the shaft screw 19 and remove it with the retaining washer 191 Fig 3 6 12 Remove the complete rotor roller assembly 1 2 1 1 170 112 11 1 1 191 19 ...

Page 23: ...4 and remove them with their washers 925 Fig 3 6 16 Remove the brackets 94 from the rollers Fig 3 6 17 Take apart the roller assembly 3 6 3 Test run We recommend you to conduct a test run of the pump before installing it in the system so no liquid gets wasted if the pump leaks or perhaps does not start accordingly to wrong assembly of the pump After two weeks of operation retighten the nuts with a...

Page 24: ...costly downtime of the pump it is recommended to inspect the hose after about 90 of the lifetime of the first hose as part of preventive maintenance NOTE Proceed with this procedure only after familiarizing oneself with the instructions at the beginning of chapter 3 Maintenance and all safety instruction in chapter 1 8 Health and safety Fig 3 8 1 Run the pump and position the rotor so that only on...

Page 25: ...e anymore NOTE Do not loosen the screws on the other side of the rotor Fig 3 8 5b PTL30 PTL45 On the side where the roller is NOT pressing the hose remove the roller bracket mounting screws 941 and remove the roller assembly with the shims if any Fig 3 8 5c PTL30 PTL45 Reassemble the front connection bracket 170F connect power to the motor and rotate the roller 180 so that there roller is no longe...

Page 26: ...lamp bands 271 Fig 3 8 8 Remove the clamp bands 271 and the inserts 70 form the hose Clean the inserts 70 and pump casing 11 Fig 3 8 9 Clean the new hose 15 thoroughly before assembly Assemble the new hose with inserts 70 and tighten the clamp bands 271 Fig 3 8 10 Place the hose 15 inside the pump casing Fig 3 8 11 Alight the inserts with the rear connection bracket 170R 170F 15 271 70 15 271 70 7...

Page 27: ...180 Fig 3 8 14 PTL30 PTL45 Remove the cover and install the missing roller assembly without any shims Fig 3 8 15 Set the roller pressure according to the Roller Adjustment procedure described in chapter 3 9 Fig 3 8 16 Assemble the front connection bracket and the front cover 12 The hose is now re assembled Make sure to open the suction and discharge valves before pump start up Check the direction ...

Page 28: ... viscosity This operation can be done without complete pump disassembly NOTE Proceed with this procedure only after familiarizing oneself with the instructions at the beginning of chapter 3 Maintenance and all safety instruction in chapter 1 8 Health and safety Fig 3 9 1 Run the pump and position the rotor so that only one roller is pressing against the hose Fig 3 9 2 Disconnect power supply from ...

Page 29: ...k on the bracket Tighten the roller bracket mounting screws Fig 3 9 5b PTL30 PTL45 Re tighten the roller bracket mounting screws 941 Fig 3 9 6 Reassemble the front cover 12 and run the pump Fig 3 9 7 Place the vacuum gauge tool 15 000 99 on the suction insert of the pump If the reading is 0 6 bar or lower then further adjustment is not required Fig 3 9 8a PTL9 PTL25 If vacuum is not sufficient rem...

Page 30: ... lower Fig 3 9 9b PTL30 PTL45 Repeat steps 3 9 6 and 3 9 7 and check the vacuum Add extra shims as long as the vacuum reading is 0 6 bar or lower 3 9 10a PTL9 PTL25 Adjust the loose roller bracket to the same distance install the front cover 12 and re test the pump vacuum capabilities NOTE Both rollers need to be adjusted equally 3 9 10b PTL30 PTL45 Add the same number of shims under the second ro...

Page 31: ...eration increases possibility of breakdown and voids warranty terms 4 1 Exploded view PTL9 PTL17 For interactive exploded view go HERE 4 2 Spare parts list PTL9 PTL17 Pos Q ty Description Material 11 1 Pump casing Aluminium 112 4 Gearmotor mounting screw A4 70 114 4 Gearmotor mounting washer A4 12 1 Front cover Polycarbonate 141 12 Bracket front cover mounting bolt A4 70 142 12 Bracket front cover...

Page 32: ...sher AISI 304L 271 2 Clamp band AISI 316L 50 2 Bearing Steel 51 1 Distance sleeve Steel 52 1 Shaft circlip big Zinc plated steel 53 1 Shaft circlip small Zinc plated steel 70 2 Hose insert AISI 316L PTFE 90 1 Rotor Aluminium 92 2 Roller Polyamide 921 2 Roller shaft Steel 922 4 Roller bearing Steel 923 4 Roller circlip Zinc plated steel 924 4 Roller mounting screw A4 70 925 4 Roller mounting washer...

Page 33: ... 1 Shaft sleeve Steel 17L 1 Pump foot left Galvanized steel 17R 1 Pump foot right Galvanized steel 170F 1 Connection bracket front Galvanized steel 170R 1 Connection bracket rear Galvanized steel 174 4 Casing mounting bolt A4 70 175 4 Casing mounting washer A4 70 19 1 Shaft screw A4 70 191 1 Retaining washer AISI 304L 193 1 Rotor key Carbon steel 271 2 41 Clamp band AISI 316L 411 3 Front cover mou...

Page 34: ... PTL45 2 Only PTL25 3 11 for PTL25 16 for PTL30 and PTL45 4 8 for PTL25 4 for PTL30 and PTL45 5 Only for PTL30 and PTL45 4 5 Stocking recommendation Even at normal operation some elements in the pump will be worn In order to avoid expensive breakdowns we recommend having a few spare parts in stock Pos Description Q ty 15 Hose 2 3 91 Shim 8 Depending on the application conditions it is recommended ...

Page 35: ...BR nitrile rubber R NR standard W EPDM FDA S NR FDA F NBR FDA VI Special executions 1 Optional insert material S AISI 316L standard T PTFE P PE AST L PP 2 Inlet outlet direction looking from pump head side L Left standard R Right U Up D Down 3 Optional connection type A ANSI ASME B16 5 Class 150 Flange B BSP male thread C SMS 3017 clamp F EN 1092 1 flange H Hose tail standard T DIN 32676 clamp 5 O...

Page 36: ...mance curves are based on water at 20 C Other circumstances might change the performance See below how the capacity will change at different viscosities and suction lifts Intermittent duty 1 hour stop for every 2 hours of operation Occasional duty not more than 1 hour per day ...

Page 37: ...7 0 31 0 34 1 50 0 90 3 96 2 78 12 24 4 27 18 80 10 62 46 8 Max discharge pressure bar psi 4 58 4 58 4 58 4 58 4 58 4 58 Max suction lift m Ft 9 30 9 30 9 30 9 30 9 30 9 30 Maximum pump speed rpm 50 Hz 69 138 138 143 103 92 Max liquid temperature C F 80 176 80 176 80 176 80 176 80 176 80 176 Max viscosity cP 20000 20000 20000 20000 20000 20000 Weight with biggest gearmotor kg lb 9 2 20 9 20 35 77 ...

Page 38: ...32 132 188 5 20 5 20 7 40 C 133 133 188 5 24 5 24 7 40 D 223 223 312 8 78 8 78 12 28 E 218 218 289 8 58 8 58 11 38 F 128 128 165 5 04 5 04 6 50 G 162 162 220 6 38 6 38 8 66 H 182 182 244 7 17 7 17 9 61 I 180 180 180 7 09 7 09 7 09 J 200 200 200 7 87 7 87 7 87 K 177 177 236 6 97 6 97 9 29 L 362 362 421 14 25 14 25 16 57 M 20 20 35 0 79 0 79 1 38 N 31 31 40 1 22 1 22 1 57 ØO 16 19 25 0 63 0 75 1 P 2...

Page 39: ...2 13 24 69 F 218 334 332 8 58 13 15 13 07 G 245 343 425 9 65 13 50 16 73 H 276 402 483 10 87 15 83 19 02 I 400 550 650 15 75 21 65 25 59 J 440 590 700 17 32 23 23 27 56 K 214 5 249 5 311 8 44 9 82 12 24 L 451 526 613 17 76 20 71 24 13 M 50 58 77 1 97 2 28 3 03 N 70 5 79 5 91 2 78 3 13 3 58 ØO 38 45 2 60 1 50 1 78 2 36 P 501 584 690 19 72 22 99 27 17 ØQ 4 x 11 4 x 14 4 x 14 4 x 0 43 4 x 0 55 4 x 0 ...

Page 40: ... part of preventive maintenance please contact Tapflo for interval proposals Although pump applications vary a general guideline is to re torque the pump every two weeks Item Bolt pos Name TPRQUE Nm PTL9 13 PTL17 PTL25 PTL30 PTL45 A 141 Connection bracket front 15 15 22 24 26 B 141 Connection bracket rear 15 15 22 24 26 C 924 Roller 5 12 25 45 45 D 941 Bracket 7 16 25 55 55 E 19 Shaft 5 5 55 55 80...

Page 41: ...ds We recommend not to exceed the following loads and forces reacting on the manifolds Pump size Direction Load Nm Force Nm PTL9 PTL13 X 110 Y 90 5 Z 85 5 PTL17 X 330 Y 160 5 Z 80 5 PTL25 X 240 Y 180 10 Z 210 15 PTL30 X 290 Y 200 15 Z 180 25 PTL45 X 280 Y 190 20 Z 140 30 ...

Page 42: ...type Serial No see name plate or stamped on pump housing Description of the fault The installation Liquid emperature C Viscosity cPs Spec grav kg m3 pH value Content of particles of max size mm Flow l min Duty h day No of starts per day Discharge head bar Suction head lift m Air pressure bar Quality of the air filter micron lubrication Other Place for sketch of installation ...

Page 43: ...er documents specifically made available to Tapflo before entering into this agreement c high quality materials are used in the construction of the pumps and that machining and assembly are carried out to the highest standards Except as expressly stated above Tapflo makes no warranties express or implied concerning the products including all warranties of fitness for a particular purpose 3 This wa...

Page 44: ...t in accordance with standard CE normative and are tested where applicable by Tapflo Approval and tests by other control authority are for the customer s account The products shall not be considered defective in materials design or workmanship if they need to be adapted changed or adjusted to conform to national or local technical or safety standards in force in any country other than that for whi...

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