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Sep./12/ 12

Important Notice

Primary kick starter

SUPER HEAD R -148

4-Speed

(4SM-148)

Thank you for purchasing our Complete Engine.

This engine is one of our Engine Complete Series which we have designed and produced by using with years of our experienced product development and manufacturing know-how.

We are proud of that we guarantee customer satisfaction with such a lightweight and high power engine.

Before installing and using this product, please check the contents of the kit, read this installation instructions carefully and understand them completely.

Z50J -2000001

AB27-1000001

1899999

Compatible models

Monkey / Gorilla

Item No.

:01―00―9202

1.

Please Note: Illustrations and photos may vary from actual hardware.

2.

The service and repair information contained in this manual is intended for use by qualified, professional technicians. Any person who does not have sufficient technique, knowledge, proper tools and equipment will never

  

work. Be sure to ask specialty shops or professional mechanics.

  

Poor technique and lack of knowledge may cause the maintenance problems or damage parts.

3.

This product is intended for use ONLY in closed racing course. Never use this product on public roads.

4.

This kit is compatible with the above mentioned compatible models ONLY. Note: Do Not use this product for other models than listed above.

5.

The cylinder length of this complete engine is longer than that of the stock engine.

  

It is impossible to install on stock motorcycle chassis. NOTE: Modification of the chassis is required.

6.

Please note that mainly because of improvement in performance, design change, and cost increase, the product specifications and prices are subject to change without prior notice. We shall be held free and harmless

  

from any and all liabilities or claims for any defects of the parts / the product after installation, and use, and/or any other products/parts.

7.

We do NOT accept any claims due to the parts for racing use only. Except, any requests for the return or repair of goods purchased from TAKEGAWA must be made within one month of receipt of goods against defects

  

in workmanship and/or materials originally caused by ONLY our failure. No returns or repairs will be accepted after one month. However, we DO NOT accept our products which are NOT installed in the right way and/or

  

DO NOT used properly.

  

We are not responsible for any expenses for repair or replacements.

  

NOTE: When you use for racing, we shall be held free and harmless from any and all claims.

8.

These instructions should be retained along with this product.

Engine Complete KIT 

: Spec.SUPER HEAD   R

Summary of Contents for 01-00-9202

Page 1: ...ads This kit is compatible with the above mentioned compatible models ONLY Note Do Not use this product for other models than listed above The cylinder length of this complete engine is longer than th...

Page 2: ...these damaged parts as they are could lead to accidents When you notice something abnormal with your motorcycle while riding immediately stop riding and park your motorcycle in a safe place to check w...

Page 3: ...m crankcase oil line in order to cool the piston Use of Oil Jet Use of Wet Multiple Disk Clutch We have installed a multiple disk clutch with 5 disks onto the transmission main shaft so it can respond...

Page 4: ...00 1 11 Braided hose 8 x 1 m 1 1 12 Hose clamp 13 1 2 2 13 Hyper CDI 1 05 03 0003 1 14 Thumb screw 1 00 01 0254 2 15 Snap ring 6mm 4 00 01 0255 5 16 Rebuilt gasket set 1 06111 4SS T20 1 17 Spark plug...

Page 5: ...ecommend more frequently maintenance than the maintenance period Type 4 cycle gasoline Displacement 147 6cc Number of cylinder and arrangement Horizontal single cylinder Cooling method Air cooling Val...

Page 6: ...igh load running which keeps oil at appropriate temperatures and prevents such troubles as oil film shortage at high temperatures In case you use the breather cap be sure to use an oil catch tank at t...

Page 7: ...r the numbers are the narrower the durations are With these camshafts the output power will produce more to low to mid rpm range The output features are different from each size When purchasing our op...

Page 8: ...t the plain washer into the release pinion Attach the adjuster of the clutch cable to the cable receiver and attach the cable end to the arm so the notch on the split clamp of clutch release arm faces...

Page 9: ...ed main jet 110 and slow jet 35 and then a float chamber Detach a top cover of the supplied carburetor and pull out the spring and throttle valve Pass the inner cable of the throttle cable through the...

Page 10: ...he spring fix the top cover and all to the throttle valve Fix the throttle valve to the carburetor by aligning a notch on the throttle valve with the throttle stop screw In the case of VM26 Insert the...

Page 11: ...n the plug And tighten the plug After the adjustment or setting carry out a shakedown about 30 to 50 km and check the valve clearance again IN 0 08 mm EX 0 08 mm Install an exhaust muffler according t...

Page 12: ...e the Instruction Manuals for an Oil Cooler Kit and an Adaptor Thermostat hole cap Oil hole plug In case an oil cooler is not installed NEVER install a thermo unit or an oil hole plug And in case the...

Page 13: ...PIckup pulse Ignition AC output Neutral Switch Racing use A C G e n e r a t o r f o r S p a r k A C G e n e r a t o r f o r L i g h t i n g TAKEGAWA C D I Green Black Red Black Red Blue Yellow Green...

Page 14: ...e sure to use a torque wrench and strictly keep the specified torque Gap Benchmark 0 6 0 7 mm Electrode section Gap Standard NGK ER8EH DENSO Y24FER C Plug with high thermal value NGK ER9EH DENSO Y27FE...

Page 15: ...ut Caution Be sure to follow the specified torque Adjust the Valve Clearance Unfasten three screws holding the leftside cover to detach the leftside cover Remove the generator cover by unfastening the...

Page 16: ...deactivated EX 0 05 0 08 when cold Tighten the adjusting nut to the specified torque Turn the flywheel and adjust to the top dead center TDC Marks Remove the thumb screw Re install the left side cover...

Page 17: ...ed At idling Give the air screw a right turn The air fuel mixture gets dense Give the air screw a left turn The air fuel mixture gets lean Loosen the tightened air screw back to the 1 5 turn position...

Page 18: ...0133 Main jet 90 00 03 0110 Main jet 150 00 03 0134 Main jet 92 00 03 0111 Main jet 152 00 03 0135 Main jet 95 00 03 0112 Main jet 155 00 03 0136 Main jet 98 00 03 0113 Main jet 158 00 03 0090 Main j...

Page 19: ...D auto decompression cam shaft 25 30D auto decompression cam shaft 01 08 0141 01 08 0142 01 08 0143 01 08 0144 Racing C D I Magnet Kit 05 02 0511 Excellentstartupperformancebecauseofignitionatlow revo...

Page 20: ...incorporated This cooler body has an oil cooler plate and guard as standard equipments In addition the bracket mounting is integrated with the oil cooler plate so that you can use the oil outlet upsid...

Page 21: ...ing force generating mechanism of free valve type andreducestheshockwhenthefrontshocksreboundandcompress Ourfrontforkincreasesthestabilityofstrokebyusingthedampedforce generating mechanism of free val...

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