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MAJOLICA PORTO Installation Instructions

MAJOLICA PORTO

Before installation
Usage conditions
Content of packing
Transporting the unit
Unit installation
  1 Wall fittings
  2 Water regulator&Thermostat
  3 Drain housing
  4 Shower head holder
  5 Neck base
  6 Basin
  7 Flexible pipe
  8 Shower hose
  9 Drain pipe
10 Tap & Handle
11 Neck cushion
12 Testing the unit
     After installation
13 Sealing

Contents

  2
  5
  6
  8
  8
  9
10
13
14
14
15
16
18
18
20
22
23
26
26

Basin

EX-SB 1* [single tap type]
EX-SB 2* [double tap type]

Water faucet kit

AY-SB P1 [P pipe / single tap type]
AY-SB P2 [P pipe / double tap type]
AY-SB S1 [S pipe / single tap type]
AY-SB S2 [S pipe / double tap type]

(Above drawing is EX-SB 1*/AY-SB P1)

(Above drawing is EX-SB 2*/AY-SB P2)

●The precautions listed here are to ensure that MAJOLICA PORTO can be installed safely, and to prevent any danger or risk to

   the person installing MAJOLICA PORTO or those around them. All of these precautions are important for safety. Takara Belmont
    is not responsible for any damage or risk to the person installing MAJOLICA PORTO or those around them should accidents
    occur following non compliance with the following guidelines and precautions.

Note: Plumbing should be performed by a qualified technician and should meet all national and local plumbing codes 

          and ordinances. It is the responsibility of purchaser and/or plumber to conform to national and local codes and ordinances.
          Takara Belmont does not take any responsibility or liability for plumbing and installation.

1

To the installer

• The instructions should be thoroughly read
  and understood before installation to 
  ensure that MAJOLICA PORTO is installed
  correctly.

•After installation, please pass these 

  instructions to the customer.

To the customers

Customers must ask professional to install

  MAJOLICA PORTO.

Customers must not install MAJOLICA

 PORTO by themselves

These instructions should be stored in a 

 safe place for future reference.

٭The data for the MAJOLICA PORTO, 

   including images and dimensions listed
   in this manual may be modified and are
   subject to change without prior notice.

Caution

If MAJOLICA PORTO is installed after ignoring this symbol, “there is the risk of light or moderate

injury or physical damage”

Version 4

October 2018

Summary of Contents for MAJOLICA PORTO EX-SB 1 Series

Page 1: ...e person installing MAJOLICA PORTO or those around them should accidents occur following non compliance with the following guidelines and precautions Note Plumbing should be performed by a qualified technician and should meet all national and local plumbing codes and ordinances It is the responsibility of purchaser and or plumber to conform to national and local codes and ordinances Takara Belmont...

Page 2: ...eckrest height will vary Lumber core thickness 18 or composite panel thickness 12 Reinforcement Solid wood 30 300 Melamine facing plate 640 615 640 225 615 195 125 200 535 265 240 890 300 600 625 535 125 80 200 150 140 200 75 95 90 350 Basin bracket Hooks Hot water supply Rc 1 2 Water supply Rc 1 2 Ɏ Ɏ 820 570 445 125 750 12 Neck height including neck cushion 791 820 Neck height including neck cus...

Page 3: ...mperature control handle Shower head Shower head holder Neck cushion Shower hose Drain housing Trap Drain cap Hair catcher Temperature control handle Tap Mixer pipe Basin Water pipe Stop valve Hot water pipe Neck cushion Shower head holder Shower head Shower hose Drain housing Trap Double tap type ...

Page 4: ...stable żAlways attach a rubber bush not included when raising a drain pipe for the wall or the floor żAlways attach a stop valve mounting bracket not included when raising a water supply pipe and a hot water supply pipe ŶWaterproofing żIf the equipment is installed on the first floor or higher floors waterproof the floor appropriately e g do water proofing work use a floor tray made of stainless s...

Page 5: ...burns żEnsure that the hot water pipes from water boilers are only run over a short distance so as to minimize resistance Longer pipes can cause fluctuations in temperature and poor hot water delivery żAlways wrap pipes with lagging material after installation is complete żWater boiler pipes Q JHQHUDO WKH VDPH GLDPHWHU DQG VDPH SUHVVXUH LV UHFRPPHQGHG IRU PDLQ KRW water pipes and main water supply...

Page 6: ...QHVH ƑThermostat ƑThermostat ƑStop valve 2 ƑWater pipe 2 L 45mm ƑCover small 2 ƑCover small 2 ƑNeck fittings ƑNeck cushion ƑNeck base It has two packings in the reverse side 2 3OHDVH FKHFN DOO EHORZ SDUWV DUH LQFOXGHG EHIRUH LQVWDOODWLRQ DWHU SOXPELQJ NLW 1HFN FXVKLRQ SDUWV 6LQJOH WDS W SH RXEOH WDS W SH 6LQJOH WDS W SH RXEOH WDS W SH ŶPacking details ƑThermostat packing black Screw 6LQJOH WDS W S...

Page 7: ...LEOH SLSH Ƒ RQYHUVLRQ DGDSWRU DVLQ DVVHPEO NLW 6LQJOH WDS W SH RXEOH WDS W SH Ŷ3DFNLQJ GHWDLOV Ƒ DWHU UHJXODWRU 1XW 3DFNLQJ ZKLWH 3DFNLQJ EODFN DXWLRQ ODEHO ULWWHQ LQ DSDQHVH Ƒ DWHU UHJXODWRU 1XW 3DFNLQJ ZKLWH 3DFNLQJ EODFN DXWLRQ ODEHO Ƒ6KRZHU KHDG KROGHU Ƒ RQYHUVLRQ DGDSWRU Ƒ6KRZHU KHDG KROGHU PP LWK SDFNLQJ Ƒ7KHUPRVWDW SDFNLQJ ZKLWH Ƒ6FUHZ VHW Ƒ OH LEOH SLSH PP ...

Page 8: ... UDLQ SLSH 7DS KDQGOH 1HFN FXVKLRQ 7HVWLQJ WKH XQLW IWHU LQVWDOODWLRQ ż KHFN HDFK LWHP RQ WKH FKHFNOLVW 6HDOLQJ Caution 6RPH SDUWV DUH PHWDOOLF RU SODVWLF R QRW GUDJ RU GURS WKH RXWHU SDFNLQJ RLQJ VR PD FDXVH GDPDJH DQG EUHDN WR WKHVH SDUWV 7DNH H WUD FDUH LI RSHQLQJ WKH ER HV ZLWK D VKDUS REMHFW VXFK DV D NQLIH VR WKDW WKH LQVLGH SDUWV GR QRW JHW GDPDJHG Caution 3OHDVH PDNH VXUH WKDW WKLV SURGXFW...

Page 9: ...ent if the stop valves do not have a filter inside change it to the provided stop valves with a filter 3 Apply a seal tape PTFE tape to the screws of the stop valves 4 Attach the covers small on the stop valves and install them on to the wall Make sure the taped surface faces the ceiling 0DNH VXUH WR UHPRYH D FDS IURP HDFK stop valve before the installation R QRW UHPRYH UXEEHU SDFNLQJV 0DNH VXUH W...

Page 10: ...cket 5 8 63 Wood screw 1 15 5 1 5 1 5 Flat washer 1 2 Level the basin bracket 2 Ensure to put the basin on the floor gently after spreading a cushioning material to avoid damaging the basin Caution Cushioning Basin mounting surface Basin 3 Tighten the wood screw in the centre Secure it with 4 other wood screws 5 8 63 Wood screw 4 Check if the wood screw is at the end of the slotted hole of the bra...

Page 11: ... water regulator vertically to the basin mounting surface for the wall Drain Basin mounting surface for the wall Water regulator Basin Shorter tube face drain hole Basin for single tap Packing white Nut Basin Water regulator hole Packing black 3 Water regulator Water regulator Water regulator packing black Packing black Packing white Nut Caution Pay attention to the direction of water regulator an...

Page 12: ...p type Pay attention to the direction of thermostat and the order you attach the packings If it is done incorrectly it may result in water leak or affect the connectivity of other parts Do not loosen or remove the grey nut from the thermostat Caution Thermostat Packing Elbow never loosen and remove these nut Attach the elbow in the same direction as the flexible pipe connecting port Thermostat The...

Page 13: ...ow when installing the drain housing in the basin Insufficient sealant agent may allow hair to be caught between the drain housing and the basin If excess sealant agent is protruding from the basin side wipe it off completely with soft cloth Leaving excess sealant could allow staining by coloring agents or dirt Pay attention to the order you attach packings If it is done incorrectly it may result ...

Page 14: ...hower head holder Washer 5 16 1 0 î 6HOI WDSSLQJ VFUHZ L WKHP E FURVV VORW VFUHZGULYHU î 6HOI WDSSLQJ VFUHZ 5 16 1 0 Washer 2 0 î ROW 5 20 2 0 Washer 2 WWDFK WKH QHFN EDVH IDFLQJ WKH FKDLU VLGH Washer 5 20 2 0 0 î ROW L WKHP E FURVV VORW VFUHZGULYHU Chair side DVLQ VLGH WWDFK LW IDFLQJ WKH FKDLU VLGH Neck base RQ W RYHUWLJKWHQ WKH VFUHZV RQ W XVH DQ HOHFWULF GULOO KHFN LI WKH VQHFN EDVH KDV SDFNLQ...

Page 15: ... order to avoid the basin from dropping on the floor and causing injury Basin Hooks The hole of basin mounting surface for wall Correct Hooks Incorrect Incorrect Level gauge This face needs to be horizonal Drain cap Hair catcher Drain housing 5 8 50 Wood screw 2 Caution 0DNH VXUH WKH KRRNV WRXFK WKH ERWWRP HQGV RI WKH holes in the basin facing the wall and fix them with the screws R QRW UHYHUVH WK...

Page 16: ...pe Packing Thermostat 1 Bend the flexible pipe in the way that it fits the thermostat and water regulator 2 Put a provided packing on the flexible pipe and attach it to the water regulator 3 Put another provided packing on the flexible pipe and attach it to the thermostat ...

Page 17: ...them in the order of Caution 0DNH VXUH WR XVH WKH SURYLGHG SDFNLQJV LWKRXW them it may result in a water leak R QRW FRQQHFW WKH KRW ZDWHU DQG FROG ZDWHU LQ reverse 0DNH VXUH WKH KRW ZDWHU SLSH DQG WKH ZDWHU SLSH do not touch each other R QRW DWWDFK WKH IOH LEOH SLSHV RQ WKH VKRZHU hose side on the water regulator Doing so might prevent water from coming out and cause water leak 7KHUH LV D FDXWLRQ ...

Page 18: ... insert it in P trap pipe or S trap pipe Pay attention to the direction of the nut A when removing it from the drain pipe and inserting it in the trap 2 Loosen the nut B on the trap and temporarily fix it on P trap pipe or S trap pipe and the drain housing see page 19 If P trap pipe or S trap pipe is too long cut it to an appropriate length Nut B Nut A Paper packing Nut A Closeup P trap pipe or S ...

Page 19: ...d on the drainage pipe riser 4 Put the P trap pipe or S trap pipe through the cover large and insert it in the rubber bush not included 5 Attach the trap to the P trap pipe or S trap pipe and the drain housing 0DNH VXUH WKH VKRZHU KRVH FRPHV DERYH WKH WUDS 0DNH VXUH WKH FRYHU WRXFKHV WKH ZDOO RU WKH IORRU Closeup Caution Caution 0DNH VXUH WKH VKRZHU KRVH FRPHV DERYH the trap If not the trap might ...

Page 20: ...QR IODZV FUDFNV RU SHHOLQJ RI WKH SODWHG VXUIDFH RI WKH WDS HWF EHIRUH XVLQJ WKH SURGXFW I SHHOLQJ LV REVHUYHG LPPHGLDWHO VWRS XVLQJ WKH SURGXFW DQG FRQWDFW WKH FORVHVW GHDOHU RQWLQXHG RSHUDWLRQ PD UHVXOW LQ LQMXU DPSOH RI IODZV on the plated surface DPSOH RI SHHOLQJ RI the plated surface M4 20 Pan head screw Tap 6FUHZ ORFN Blue RQYHUVLRQ DGDSWRU DWHU UHJXODWRU Correct QFRUUHFW LW LQ WKH GHQW RI W...

Page 21: ...e dent of temperature control knob to the conversion adaptor Correct Incorrect 1 Attach the handle lock to the thermostat Pay attention to the parts mounting directions 2 Attach the conversion adaptor to the thermostat Pay attention to the parts mounting directions 3 Attach the temperature control knob to the conversion adaptor and fix it with the screw Pay attention to the parts mounting directio...

Page 22: ... FDQ JR LQWR WKH QHFN EDVH VPRRWKO Otherwise the neck cushion might be come damaged Q FDVH RI VXFK SUREOHPV PRYH WKH QHFN EDVH VOLJKWO towards the basin away from the chair side are re fix the neck base so that the neck cushion does not touch the basin 1 Check the proper direction of the neck cushion and the neck fittings ROG WKH QHFN FXVKLRQ DQG ILW LW WR WKH FHQWUH RI neck fittings 3 Adjust the ...

Page 23: ...r outlet flow rate Single tap type Approximately 16L min Double tap type Approximately15L min żAfter the hot water becomes clear during the water flow test always clean the filter within the stop cock and shower head Failure to do so can result in insufficient flow rate and faulty temperature regulation During the cleaning ensure not to damage or lose the packings Caution Caution How to adjust fau...

Page 24: ...ove the cap and screw from the temperature control handle and take the handle out of the unit Do not turn the handle when taking it out I WKH EXVK FRPHV RXW UH DWWDFK LW WR WKH KDQGOH 4 Put back the temperature control handle to the unit so that the scale mark of 40 on the handle matches to the line on the thermostat 5 Check if the water temperature is approx 40 I RX XVH D SUHFLVLRQ VFUHZGULYHU RU...

Page 25: ...oken or peeled contact your closest dealer The damaged coated surface might cause injury while in use of the equipment Caution 4 Adjust the position of the conversion adaptor ƑIf the measured temperature was higher than 40 ĺ6KLIW WKH FRQYHUVLRQ DGDSWRU DQWL FORFNZLVH and fix it on to the thermostat ƑIf the measured temperature was lower than 40 ĺ6KLIW WKH FRQYHUVLRQ DGDSWRU FORFNZLVH and fix it on...

Page 26: ...ĺ I DQ SDUW LV ORRVH FKHFN WKH EROWV DW WKH MRLQWV DJDLQ 3 Check that there are no cracks or contamination on the basin 4 Check that there are no problems such as flaws on the external appearance 5 Check that there are no water leakage on the floor 6 Check that there are no big gaps between basin and wall 7 Put drops of water on the shower head holder and neck base to check that there are no water...

Page 27: ...27 Memo ...

Page 28: ...28 1 1 2 Chome Higashi shinsaibashi Chuo ku Osaka Japan Printed in Japan T AKARA BELMONTCOR PORATION TEL 06 6213 5945 F AX 06 6212 3680 1A0LJ1A0 ...

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