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Summary of Contents for SWEEP-N-CLEAN SW48-M

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Page 2: ...f our other turf care products feel free to call us or drop us a line We would be delighted to serve you in the future Thank you for your patronage CONTENTS Section Page Table of Contents 1 2 Limited Warranty 3 General Information 4 Definitions 4 Application 5 Features 6 Switch Box 7 Safety 8 Safety Labels 8 Detailed Cautions 8 11 Set Up 12 Connection to Tow Vehicle 12 Electrical Connection 12 Bru...

Page 3: ...enance Schedule 18 Cleaning 19 Repairs 19 Environment 20 Troubleshooting 21 Specifications 22 Wiring Diagram 1 23 Wiring Diagram 2 24 TP4001A Kit 25 Decal Placement 26 Parts Figure 1 27 Figure 2 28 Figure 3 29 Safety Decals 30 Warranty Registration Card 31 ...

Page 4: ...livery of said equipment This warranty does not apply to damage or deterioration to the equipment resulting from but not limited to natural wear and tear abuse of goods presence of abrasives chemical action improper installation misuse vandalism or acts of God This warranty does not apply to goods manufactured by others beyond the warranties stated by the manufacturers for those goods The limited ...

Page 5: ...rvice available As such T I P Inc reserves the right to make changes to products and to specifications and information given in this Operator s Manual without any prior notification DEFINITIONS Following are the definitions of some of the terms used in this manual Tow Vehicle The Tractor Cushman Garden Tractor A T V or other vehicle used to pull the Sweep N Clean Machine The Sweep N Clean Machine ...

Page 6: ...d other debris from all turf type surfaces The Sweep N Clean collects all picked up debris into an incorporated hopper which can be emptied from the seat of the tow vehicle via the electric 12 volt dump The Sweep N Clean is developed to work on land free from obstacles such as stones tree stumps heavy roots or other hard objects It is NOT appropriate to use the Sweep N Clean in areas containing da...

Page 7: ...he SWEEP N CLEAN is provided with a gasoline engine 16 for driving the brush frame 10 via the V Belt 12 By adjusting the tow speed the brush speed and the brush height sweeping results can be maximized The SWEEP N CLEAN has been developed to be pulled by a tow vehicle connected at the drawbar 22 The brush frame 10 can be switched on off and the hopper 1 can be opened closed via a switchbox that is...

Page 8: ... height of the Sweep N Clean can be moved to the transport position with the use of the lever 17 and the transport locking pin The SW48 M is provided with a pair of Bogey Wheels 20 to prevent gouging of the ground over rolling terrain SWITCH BOX Figure 2 CLUTCH 1 Off 2 Clutch 3 On HOPPER 4 Hopper 5 Open 6 Stop 7 Close 1 2 3 4 5 6 7 ...

Page 9: ...TION Read the Sweep N Clean operator s manual thoroughly so you know precisely what all the settings and switches are used for before you start using the machine 2 CAUTION Before performing maintenance Read the operator s manual Make sure both Sweep N Clean s engine and tow vehicle are both turned off with keys removed Be sure electric clutch switch is turned off Place a sign Maintenance Out Of Or...

Page 10: ...ty shield Always put safety shield in position before starting engine 7 CAUTION Danger of serious injury through collision with Sweep N Clean Make sure that only fully trained personnel operate the Sweep N Clean Only operate machine with all other personnel at least 15 feet away 8 CAUTION Danger of serious injury between the main frame and the wheels In case of blockage STOP THE TOW VEHICLE Wait u...

Page 11: ...cient capacity 17 WARNING Be aware for serious injury Always inspect the connection pin and safety pins for damage or wear before use Replace if necessary Be sure to keep the Sweep N Clean and its surrounding area clean and free of debris that may cause interference in operation or adjustment 18 This machine is designed for off road transport only If the machine must be moved over the road do so o...

Page 12: ...experienced drivers who have a complete knowledge of the contents of this manual Ensure that all new operators receive all security regulations and operating instructions 24 WARNING Be aware for serious injury Take care that you have every condition situation under complete control with the Sweep N Clean Operate the tow vehicle at a ground speed slow enough to ensure complete control at all times ...

Page 13: ...lamshell hopper cover Connect the alligator clips from the machine to the battery of the tow vehicle being sure to connect the red clip to the positive side of the battery and the black to the negative Be sure that clips and wires are properly secured so they will not vibrate off during operation CAUTION Avoid direct contact with the battery terminals and the un insulated portion of the alligator ...

Page 14: ... the proper hole when machine is in the Down position Adjust the brush height by turning the Brush Height Adjusting Screws Fig 1 The brushes when properly adjusted should make a light sweeping pattern 2 to 3 inches wide and uniform along the brush center line see Fig 2 Too much pressure on the brushes will cause excessive wear and reduce sweeping efficiency Fig 2 Fig 1 1 Brush Adjustment Transport...

Page 15: ...Manual Fill fuel tank with regular unleaded gasoline CAUTION Do not expose gasoline to sparks or open flames Do not smoke when filing gasoline tank on engine Explosion or fire may result Remove the side shield and check v belt for proper tension When pressed in the center of the belt there should be to 1 of travel If the belt needs to be tightened turn the adjusting nut on the tensioning spring to...

Page 16: ...eight adjustment front axle hopper linkage etc for loose bolts Visually inspect the rubber skirt in front of the brush for wear If any defects or malfunctions are discovered DO NOT start to operate the Sweep N Clean but contact the responsible maintenance mechanic for repairs STARTING THE MACHINE Verify that electrical connections are made with the tow vehicle and that the hitch pin is secured in ...

Page 17: ...pick up all the desired debris The machine s effectiveness is also dependent on brush rotation speed This can be adjusted by using the throttle on the brush drive engine Drive speed and brush rotation speed may have to be re adjusted for every different type of surface to be swept Experimentation will result in finding the right combination for maximum effectiveness in each situation After sweepin...

Page 18: ...r mud buildup especially from the brush frame and from the inside of the hopper CAUTION Do Not spray water on the brush drive engine while it is still hot Rapid or uneven cooling if the engine may cause damage Give the engine sufficient time to cool before cleaning If the Sweep N Clean is to be left attached to the tow vehicle make sure electric clutch is disengaged after tow vehicle engine has be...

Page 19: ... should be carried out more frequently under heavy use or extreme conditions g grease o oil d daily w weekly m monthly g o d w m 1 Clean and check brushes for wear or damage d 2 Check rubber apron for wear or damage d 3 Lubricate all grease points on the machine a Brush Axle g w b Front and Back Wheels lift and block machine safely g w c Front Pivot Axle g w d Actuator Hopper Pivot Tube g m 4 Lubr...

Page 20: ... excess grease and oil from the machine after performing the scheduled maintenance All hazardous waste should be disposed of properly CLEANING The Sweep N Clean should be cleaned regularly to ensure optimal sweeping results and to help identify early signs of wear or damage If you clean the Sweep N Clean with a high pressure washer be sure to use the minimum amount of pressure necessary to remove ...

Page 21: ...referable to have the disposal and processing performed by an approved dismantling or demolition company that has the required licenses Appoint a competent person to be responsible for supervising the disposal WASTE DISPOSAL Appoint a competent person to be responsible for supervising the disposal Sort dismantled equipment according to the equipment s characteristics and pollution Separate all mat...

Page 22: ... Lower front of machine Brush is Loaded with Debris Clean Brush Brush Height Adjustment Not Optimal Adjust brush to contact between 2 to 3 inches of surface Brushes Damaged or Worn Replace Brushes Driving Speed Too High Reduce Speed Brush Rotation Speed Not Optimal Adjust throttle on Brush Engine Hopper Does Not Open or Close Electric Supply Cable Unplugged Make Connection Actuator Not Working Che...

Page 23: ...0lbs 295 kg Hopper Capacity 20 cu Ft 570 l Engine Size 5 5 hp 4 kW Fuel Capacity 66 gal 2 5 l Drive Belt BX49 52 1320 mm Brush Diameter 18 45 cm Hitch Pin Dia 5 8 16 mm Tire Size Front 13x6 50 6 Rear 13x6 50 6 Tire Pressure Max Front 28 psi 190 kPa Rear 28 psi 190 kPa Tow Vehicle Min Power 20 hp 15 kW Tow Vehicle Max Speed 10 mph 16 km h ...

Page 24: ...SW48 M 23 WIRING DIAGRAM 1 SW48 M Sweep N Clean ...

Page 25: ...SW48 M 24 Wiring Diagram 2 Ref Part Description Qty 1 SW90 32070 Back Plate 1 2 WA189101361 16 4 SJ Service Cord 12ft 1 3 SW2237 12V Solenoid 2 3 2 1 ...

Page 26: ... Cord 12 ft 1 3 MC7236K15 Alligator Clip Heavy Duty 2 4 MC7236K211 Insulator Sleeve Red Large 1 MC7236K212 Insulator Sleeve Black Large 1 5 SW2237 12V Solenoid 2 6 SW90 25048 Socket with Wiring 1 7 TP4001AKIT Entire Control Box w Wiring Everything shown in picture above except U Bolt 1 5 2 3 4 6 7 ...

Page 27: ...SW48 M 26 DECAL PLACEMENT SW48 M SWEEP N CLEAN ...

Page 28: ... 2 4 TP6008 Step Bushing 4 5 TPE 6220 Rear Axle 1 6 TP6001 Turf Tire Wheel Assy 13 6 50x6 2 Ply 3 7 TP6002 Electric Clutch 1 8 KABX49 BX49 Belt 1 9 TP7002 2 Belt Tensioner Idler 3 8 Bore 1 10 ACBK52x3 4 Sheave 5 x Bore 1 11 FIM111489 Bogey Wheel 2 12 FIM111491 Bushing for Bogey Wheel 2 13 MC9628K41 Tension Spring 1 1 2 3 4 5 6 7 8 10 11 9 13 12 ...

Page 29: ...1 2 1 9 FN37036 Nut 5 8 Nylock 1 10 FN40361 Washer 2 11 MC7236K15 Alligator Clip 2 12 MC7236K211 Insulator Red 1 13 MC7236K212 Insulator Black 1 14 TP6003 Toggle Switch On Off 1 15 TP6004 Toggle Switch Open Close 1 16 TP6005 Electric Box 1 17 TP6006 Cover for Box 1 18 WA189101361 Cord 14 2 SJ per foot 12 19 TP6007 Cord Grip Flex Liquid Tight 2 20 TP4001A Control Box w Solenoids 1 21 WA189102767 Co...

Page 30: ...er Pin 1 9 TP6001 13 6 50x6 Turf Wheel 3 10 FIM111489 Bogey Wheel 2 11 FIM111491 Bushing Bogey Wheel 2 12 FN26367 Shoulder Bolt 5 8x1 2 2 13 TPE 4290 Brush Adjustment Arm L R 2 14 TPE 4630 Brush Adjustment Screw 2 15 BLK2XG20 Actuator electric 1 16 FN13213 Bolt 1 2x2 1 2 2 17 FN37030 Nut Nylock 2 18 FN40359 Washer 4 19 FN13311 Bolt 5 8x2 2 20 FN37036 Nut 5 8 Nylock 2 21 FN40361 Washer 4 22 TP6008 ...

Page 31: ...QS66 No Riders Decal 1 5 TP6012 Recom Brush Adjust Decal 1 6 TP6013 Do Not Remove Cover Decal 1 7 GPDNO T I P Do Not Operate Decal 1 8 IM449 460 Decal Stop Power Before Servicing 1 9 IM452 315 Decal Read Operator s Manual 1 10 IM449 307 Decal Do Not Place Hand Into Belt 1 11 IM449 287 Decal Keep Hitch Area Clear 2 12 IM447 417 Decal Caution Pinch Point 3 13 IM449 294 Decal Keep Clear Of Hopper 2 ...

Page 32: ... RETURN IMMEDIATELY CUT HERE T I P INC 1619 COUNTY K CUSTER WI 54423 PHONE 715 592 4650 FAX 715 592 5063 WARRANY REGISTRATION NAME ADDRESS CITY STATE ZIP CODE DEALER S NAME DEALERS ADDRESS CITY STATE ZIP CODE DATE OF PURCHASE S N MODEL I HAVE READ AND FULLY UNDERSTAND ALL SAFETY DIRECTIONS AND AGREE TO TRAIN ALL PERSONNEL OPERATING THIS MACHINE SIGNATURE __________________________________________ ...

Page 33: ...1619 COUNTY K CUSTER WI 54423 PHONE 715 592 4650 FAX 715 592 5063 E Mail tip tipinc net www tipinc net ...

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