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INSTALLATION INSTRUCTIONS 

FOR SYMCOM’S OVERLOAD RELAY 

MODEL 777-MV-FT

SymCom’s electronic overload relays are fully programmable for customized 

protection with a digital readout and RS-485 communications.  The 777-MV-FT 

is designed for use, in conjuction with power transformers and external current 

transformers, on medium voltage systems.  The 777-MV-FT also has a fast linear 

trip mode.

2880 North Plaza Drive, Rapid City, SD 57702 • (800) 843-8848

CONNECTIONS

1.   Using the four corner tabs or the DIN rail mounting bracket, mount the  

  unit near the magnetic contactor.  To use the DIN rail bracket, 

  hook the top clip first, then apply downward pressure until the lower clip  

  “clicks” onto the rail.

2.  External current transformers must be used (see Figure No. 1 and Table 

  No.  1).  SymCom recommends that the external CTs have terminals for  

  installation convenience.  All CTs must be facing the same direction and all 

  CT secondaries must be wired identically (i.e., all “+” terminal connected  

  wires must enter the loop window from the same side).

3.   Power input to unit may be three-phase or single-phase.   Three-phase inputs  

  to the unit should have instrument transformers with 120 VAC secondaries, 

  5 VA minimum.  A separate power supply potential transformer should be  

  used to power the contactor coil  because its signal will vary as the load is  

  energized and de-energized.

    3.1.Three-phase voltage input: 120V three-phase can be made available by 

  using three potential transformers in a wye-wye configuration.  Reverse 

  phase, single-phase and unbalance protection is available when 

  using the wye-wye configuration shown in Figure 2a.  The motor will not start  

  under the above voltage fault conditions.  Connect the three-phase power    

  from the secondary of the potential transformers to “L1”, “L2” and “L3” on the  

  unit using a #12 - #18 AWG wire.

    3.2.Three-phase voltage input:  Alternatively, a three-phase voltage input may  

  be constructed by connecting two potential transformers in an open delta  

  configuration (See Figure 2b).

BE SURE POWER IS DISCONNECTED PRIOR TO INSALLATION!

FOLLOW NATIONAL, STATE, AND LOCAL CODES!

READ THESE INSTRUCTIONS ENTIRELY BEFORE INSTALLATION!

Summary of Contents for MotorSaver 777-MV-FT

Page 1: ...nnected wires must enter the loop window from the same side 3 Power input to unit may be three phase or single phase Three phase inputs to the unit should have instrument transformers with 120 VAC secondaries 5 VA minimum A separate power supply potential transformer should be used to power the contactor coil because its signal will vary as the load is energized and de energized 3 1 Three phase vo...

Page 2: ...00 100 150 150 5 1 150 150 200 200 5 1 200 200 300 300 5 1 300 300 400 400 5 1 400 400 500 500 5 1 500 500 600 600 5 1 600 TABLE NO 1 EXTERNAL CT SELECTION Operation The relay operation of SymCom s overload relays is a fail safe design This means when everything is within the limits programmed into the unit the relay will energize the normally open NO contact will close and the normally closed NC ...

Page 3: ... have 120VAC secondaries The unit may be installed with three phase voltage input Figure No 2 A B for full voltage monitoring and protection If the single phase voltage input is used Figure No 2 C the 777 MV is a current monitor only FIGURE NO 2 Potential Transformer Diagrams 3 06 26 03 ...

Page 4: ...NOTE Some MODE SELECT positions are dual functioning such as the RU ADDR position When the MODE SELECT switch is pointed at RU ADDR you may view and program RU and ADDR To view the two settings rotate the DISPLAY PROGRAM adjustment across its entire range You will see the RU setting when the DISPLAY PROGRAM adjustment is between approximately 7 o clock and 11 o clock You will see the ADDR setting ...

Page 5: ... All parameters are actual values except the VUB and CUB settings which are percentages The range these parameters can be programmed to is found in the specifications at the end of the manual LV HV The recommended settings for LV low voltage and HV high voltage depend on many factors such as motor usage motor size environmental factors and tolerance of the motor The motor manufacturer should be co...

Page 6: ...otor usage motor size environmental factors and tolerance of the motor The motor manufacturer should be consulted for OC settings However OC is typically between 110 and 125 of Full Load Amperage FLA UC The UC undercurrent setting is typically set to 80 of full load amperage FLA The overload relay with a UC setting of 80 of FLA will typically detect a loss of load for many pumps and motors such as...

Page 7: ... mode TC J00 the RD1 position becomes the motor acceleration time To view and adjust MA TC must be J00 The motor acceleration time is related to the load on a motor For high inertia loads such as fly wheels or conveyor systems the motor acceleration time is considerably longer than low inertia loads such as submersible pumps Therefore MA is typically set higher for high inertia loads and lower for...

Page 8: ... following settings are available 0 1 oc1 2 oc2 3 oc3 4 oc4 A and ocA A setting which includes oc will allow the overload relay to automatically reset after an overload fault eg a setting of oc2 will allow the overload relay to reset 2 times after an overload condition current unbalance or single phasing before locking out if an overload condition current unbalance or single phasing is detected wi...

Page 9: ... J00 Fast Linear Trip Mode This setting provides an adjustable linear trip that can be used for very quick or very slow trips This is used for sensitive motors quick trips in test panels and fast trips to protect high torque systems TABLE NO 2 TRIP CLASS DESCRIPTIONS FIGURE NO 4 OVERLOAD TRIP CLASSES AND TRIP TIMES 10000 1000 100 10 0 300 400 500 of OC Setting Trip Time Seconds 600 700 800 900 100...

Page 10: ...F Because it may take several days to get a new pump motor and schedule for maintenance personnel to remove and replace the pump motor GF setting of 10 of full load amperage will give the well owner enough time to prepare for pump replacement GF 56 2A x 0 10 5 6 2 Motor To Be Protected 3 4160 Volt 200 Hp air compressor with a full load amperage rating of 27A and maximum service factor amps of 30 O...

Page 11: ...ion display also announces system faults such as low voltage high voltage single phasing unbalance and reverse phasing errors Any time the MODE SELECT switch is in the RUN position the RESET PROGRAM button may be pushed to view the last fault which occured Table No 3 shows the possible messages RD2 10 should be appropriate RD3 RU Because an undercurrent would signal a serious problem in this appli...

Page 12: ...mimg down RD2 before restarting Display alternates uc with RUN The overload relay has tripped on undercurrent and is timing down RD3 before restarting If undercurrent is not a normal condition for this installation check for broken shafts broken belts etc Display is showing a solid SP uB or oc The unit has tripped on the fault shown and manual reset is required because of the programmed setting in...

Page 13: ...rsonal computer Control and monitoring is also possible from SymCom s RM 1000 and RM 2000 PLC and SCADA systems using the RS 485 standard and MODBUS protocol can also be used NOTE An RS 485MS 2W module is required to operate the communications bus Refer to RS 485MS 2W Installation Instructions for more information on this subject The communications port also provides connections for remote reset a...

Page 14: ...just the Display Program adjustment until cLr appears on the display Release the Reset Program Button To verify the last fault was cleared place the Mode Select switch in the Run position Then press and hold the Reset Program Button cLr should be on the display TAMPER GUARD The unit can be protected from unauthorized program changes by locking in the setpoints This procedure is outlines as follows...

Page 15: ...nd Repeatability Voltage 0 5 of nominal voltage Current 1 of nominal current TRIP TIMES Those not shown have user selectable trip times Ground Fault Trip Time 101 200 of Setpoint 8 Seconds 1 Second 201 300 of Setpoint 4 Seconds 1 Second 301 400 of Setpoint 3 Seconds 1 Second 401 or Greater of Setpoint 2 Seconds 1 Second Current Unbalance Trip Time 1 Over Setpoint 30 Seconds 2 Over Setpoint 15 Seco...

Page 16: ...e Compliance to a Level of 6 KV Line to Line Hi Potential Test Meets UL508 2 x Rated Voltage 1000 Volts for 1 Minute Vibration IEC 68 2 6 10 55 Hz 1 mm Peak to Peak 2 Hours 3 Axis Shock IEC 68 2 27 30 G 3 Axis 11 mS Duration Half Sine Pulse MECHANICAL Dimensions 3 0 H x 5 1 D x 3 6 W Terminal Torque 7 inch pounds Enclosure Material Polycarbonate Weight 1 2 pounds Maximum Conductor Size Through Uni...

Page 17: ... Delay Linear 2 250 x 0 158 0 315 Seconds RD3 Dry Well Recovery Timer 2 500 Minutes x 0 5 if TC J00 RU Number of Restarts After UC Fault 0 1 2 3 4 or A Automatic ADDR RS 485 Address A01 A99 RF Number of Restarts After All Faults Except UC 0 1 oc1 2 oc2 3 oc3 4 oc4 A or ocA UCTD Undercurrent Trip Delay 2 60 Seconds GF Ground Fault Current Threshold 10 20 of CT Primary or OFF 17 06 26 03 NOTES SymCo...

Page 18: ...DISPLAY MESSAGE RESET PROGRAM 800 843 8848 SYMCOM INC RAPID CITY SD DIMENSIONS 06 26 03 18 ...

Page 19: ...1 Dimensions 18 Fast Linear Trip Mode 5 Multi Function System Display 11 Operation 2 Programmable Operationg Points 17 Programming Examples 9 Programmable Parameters 5 Programming 4 Remote Reset 13 Specifications 15 Tamper Guard 14 Troubleshooting 12 Warranty 14 ...

Page 20: ...2880 North Plaza Drive Rapid City SD 57702 Phone 800 843 8848 or 605 348 5580 FAX 605 348 5685 Visit our website at www symcominc com for our complete catalog and new product listings ...

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