SunStar SPS/C-B1201 SERIES User Manual Download

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USER

MANUAL

SPS/D-B1201 SERIES
SPS/C-B1201 SERIES

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1. For proper use of the machine,

thoroughly read this manual before use.

2. Keep this manual in a safe place for

future reference in case the machine
breaks down.

Electronically Controlled
Bar Tacking
Sewing Machine
(Machine Parts)

Summary of Contents for SPS/C-B1201 SERIES

Page 1: ...IIN NE ER RY Y C CO O L LT TD D M MM ME E 0 08 80 02 22 26 6 1 For proper use of the machine thoroughly read this manual before use 2 Keep this manual in a safe place for future reference in case the machine breaks down Electronically Controlled Bar Tacking Sewing Machine Machine Parts ...

Page 2: ... functions high performance powerful operation enhanced durability and more sophisticated design to meet a number of user s needs 2 Please read this user s manual thoroughly before using the machine Make sure to properly use the machine to enjoy its full performance 3 The specifications of the machine are subject to change aimed to enhance product performance without prior notice 4 This product is...

Page 3: ...ing System Classification of Presser Foot Lifting System 20 Monolithic Driven Presser Foot 22 Separate Driven Presser Foot Hook Type BL Large Shuttle Hook SPS D B 1 2 0 1 HA Options W Electronic wiper TH Upper thread holding device SPS D B 1 2 0 1 H BA Material Type H For Heavy Materials M For General Materials L For Thin Materials K For Knit Hook Type BL Large Shuttle Hook Belt Loop For Belt Loop...

Page 4: ...n HA type 17 7 Installation and control of the option wiper HA type 20 8 Installation of the vent hole SPS D C B1201M HP 22 9 Installing the needle cooler 23 5 Preparations before using the machine 25 1 Lubrication 25 2 Installation of the needle 26 3 Routing the upper thread 27 4 Placing the lower thread 27 5 Installation and separation of the bobbin case 27 6 Tension control of the upper and low...

Page 5: ...es 39 13 Setting up the X Y origin 40 14 Adjustment of the vent hole device SPS D C B1201M HP 41 15 When the vent hold device is not used SPS D C B1201M HP 41 16 Adjusting and operating the needle cooler 41 17 Attaching the Punching Device SPS D B1201M HPⅡ 42 18 Adjusting the Punching Device SPS D B1201M HPⅡ 43 19 Adjusting the Center Point of Sewing Material SPS D B1201M HPⅡ 43 20 Connecting Pneu...

Page 6: ...nditioner with regular cleaning ⓒ Put in a place of no direct ray of light If the machine is exposed in direct ray of light for a long time transformation of color and shape can be happened ⓓ To get enough space in case of repair make the machine 50cm apart from the right and left and back side of wall to a minimum ⓔ EXPLOSION HAZARDS Do not operate in explosive atmospheres To avoid explosion do n...

Page 7: ...tric outlet ⓙ Install the machine apart from noise occurrence area such as high frequency welding machines as far as possible ⓚ Be careful When the upper feed plate comes down to press Otherwise the finger or hand hight be hurt at smacking 1 4 Machine Operation Caution Caution Caution Always start the machine with safety covers in place since fingers or hands could be injured or cut off by the bel...

Page 8: ... 의해 감전될 수 있으므로 커버를 열 때는 전원을 내리고 전원 플러그를 뽑고 나 서 360초간 기다린 후 여십시오 CAUTION 경 고 Do not operate without finger guard and safety devices Before threading changing bobbin and needle cleaning etc switch off main switch 손가락 보호대와 안전장치 없이 작동하지 마 십시오 실 보빈 바늘교환시나 청소전에는 반드시 주전원의 스위치를 꺼 주십시오 CAUTION 경 고 Hazardous voltage will cause injury Be sure to wait at least 360 seconds before opening this cover after turn ...

Page 9: ...nlargement Reduction Main motor Optimal temperature for machine operation Optimal humidity for machine operation Max 14 X 40mm Y 20mm X 40mm Y 20mm Max 2 700spm Max 2 000spm Max 2 200spm Max 2 700spm 2 000spm Max 2 700spm Standard shuttlehook Large shuttlehook Standard shuttlehook Large shuttlehook Standard shuttlehook Large shuttlehook Standard shuttle hook DP 17 23 DP 17 19 DP 5 11 DP 5 16 DP 5 ...

Page 10: ...10 3 3 1 Names of each machine parts Structure Safety Plate Arm Thread Spool Stand Operation Box Power Switch Pedal Switch ...

Page 11: ...not in use 10 60 C Humidity 20 80 relative humidity 2 Electric installation conditions A Voltage The voltage must be between within 10 of the rated current The frequency must be within 1 range of the rated current frequency 50 60Hz B Electromagnetic waves Use separate power for products with strong electromagnetic waves or high frequency Keep the sewing machine away from them C Always use low volt...

Page 12: ...n D Attach the hinge metal and the hinge rubber on the bed Insert a fixing bolt into the hinge metal hole at point and fix it onto the table Figure 4 Danger At least two or more people should move the machine for safety Fixing Bolt Hinge Hinge Rubber F In case of SPS D B1201 series assemble the safety switch bracket on the bed as in the figure Move the safety switch bracket up and down to make sur...

Page 13: ...ter connecting the V belt unfasten the fixing nuts and to give tension to the belt D by the weight of the motor C Then tighten the nut and consecutively C Series D C Figure 9 I Be sure to connect the green grounding conductor that links the motor to the machine Connect the grounding conductor wire between the control box and the motor C Series Grounding Conductor ...

Page 14: ... machine to the upright position Figure 10 Table Table above Table below 4 How to install the table BA type A Fix the oil container support the oil dish and the control box on the table below B Fix the power switch on the table above C Assemble the bed cushion rubber on the table below D Assemble the safety switch support rubber on the table below E Fix the table above and below as in the figure 1...

Page 15: ...e table Figure 14 Table above Table below H Assemble the safety switch bracket on the bed as in the figure Move the safety switch bracket up or down to adjust the safety switch support rubber to tightly press the safety switch and then fasten the tightening screw Figure 15 Fixing bolt Hinge rubber To prevent safety accident the machine should be carried by at least two people Danger The machine ha...

Page 16: ...ack side of machine and sides by using fixing bolts In case of C series attach the belt cover by using fixing screws for the rear 3EA and the side 2EA Figure 17 Figure 18 Motor Cover Velt Cover Fixing Screw C series D series Fixing Screw Fixing Screw I Complete the cabling connection between the machine and the control box and fix the cables below the table as in the figure When the machine should...

Page 17: ...semble the filter regulator Attach the filter regulator to the right side of the table leg with the bolts as shown in the Figure Figure 21 2 How to assemble the solenoid valve Fix firmly the solenoid valve to a proper location under the table using the screws Figure 22 ...

Page 18: ...ct the filter regulator and the solenoid valve together with a hose 2 Insert the hoses with S3F and S4F labels into A and B as shown in the Figure Put in the hoses deeply 3 Use the quick couplings to connect S3L and S3R and S4L and S4R 4 Connect the solenoid and the power switch connector ...

Page 19: ...gulator and the solenoid valve together with a hose 2 Assemble the hoses with S3L S4L S3R and S4R labels onto the solenoid parts as shown in the Figure 3 Connect the solenoid and the pressure switch connector Be sure to match the labels of the solenoid and of the connectors Air Hose Cap Net Hose Nipple ...

Page 20: ... Mount the wiper base plate with a screw as shown in the Figure B Fix the wiper base onto the opposite side with two fixing screws as shown in the Figure C Link the connector located at the solenoid with the connector from the arm Figure 25 Figure 26 Figure 27 ...

Page 21: ...d the wiper Fasten back the clamp screw afterwards E Unfasten the wiper crank screw Move the wiper crank left and right to set a clearance of 25mm between the needle center and the wiper Tighten back the clamp screw after adjustments F After arranging the connectors as shown in the Figure use the wiper cover clamp screw to place the wiper cover Caution To use the wiper solenoid set function code A...

Page 22: ...and fix with four clamp screws as illustrated in the Figure Afterwards attach the table cover onto the vent hole device using two clamp screws C Securely tie the solenoid cable and the sensor cable of the vent hole device with X and Y motor cables as shown in the Figure Bed Cover right Table Cover Vent Hole Device Sensor Cable X and Y Motor Cables Solenoid Cable Figure 31 Figure 32 Figure 33 ...

Page 23: ... 8mm into the one end of the air hose as shown in the figure C Use the guide A and guide B to fix the nozzle onto the guide bracket as illustrated in the figure and fix temporarily with a screw Figure 34 Figure 35 Figure 36 D Assemble the guide bracket assembled on the nozzle onto the lower fixing screw part of the faceplate using a screw 5 8mm ...

Page 24: ...esser foot driving cylinder Connect it to the air hose of the needle cooler using the air fitting G Link the hose with the left and right side of the speed controller H Fix the nozzle as shown in the figure and fix it firmly with a screw Figure 37 Figure 38 Figure 39 Figure 40 Caution Be careful of the assembly direction of the speed controller 31 8 ...

Page 25: ...ning amount of oil from the gauge window of the oil tank on the bed then supply a sufficient level of oil through the lubrication hole on the bed cover C Pour oil into the lubrication hole in the upper part of the arm Caution Be sure to supply oil if the machine is being used for the first time or has been left unused for a long time Figure 41 Figure 42 Figure 43 ...

Page 26: ...2 Installation of the needle Loosen the needle fixing screw of the needle bar Then with the needle groove facing the front push the needle until its upper end touches the needle hole of the needle bar Fix the needle in with the needle fixing screw Figure 44 Figure 45 Figure 46 Needle Fixing Screw Needle Caution For safety keep the hook cover on during machine operation Silicon Oil Tank Shuttle Rac...

Page 27: ... lower thread through a crack in the bobbin case and then through a thread hole C Let the lower thread hang about 25mm from the thread hole Caution Insert the bobbin to turn clockwise when seen from behind the bobbin case Figure 47 Figure 48 25mm 40mm Figure Figure 5 Installation and separation of the bobbin case Open the hook cover Hold the knob of the bobbin case and push it into the shuttle unt...

Page 28: ...o cut the thread from the bobbin Figure 52 6 Tension control of the upper and lower threads A Tension adjustment of the upper thread Turn the nuts and of the main thread adjusting device and the auxiliary thread adjusting device in a clockwise direction for stronger tension of the upper thread Turn them counterclockwise for weaker tension of the upper thread B Tension adjustment of the lower threa...

Page 29: ... press the pedal again to lift the presser foot Press the left pedal once to lower the left presser foot and step off to lift the presser foot When you press down on the pedal consecutively sewing will start After sewing is done the presser foot will go up automatically As for how to select the separate driven pedal parameters refer to the page 27 of the electrical and electronic manual Figure 53 ...

Page 30: ...ise to decrease pressure After setting the pressure at 0 49 0 54MPa 5 5 5 kgf cm2 as indicated on the pressure gauge press back and fix the control handle to its original position Caution If the air pressure drops under 4 kgf cm2 during use the error sign Er07 will appear and the machine will stop automatically 12 Control of the upper thread holding device optional A Check if the pin cylinder knuc...

Page 31: ...Figure Figure 61 Caution For safety make sure to firmly tighten all the screws after shuttle large adjustments Needle Bar Lower Bushing DP 5 DP 17 7 5mm 0 05 0 1mm 0mm DP 17 DP 5 B After loosening the shuttle driver screw open the inner hook pressure bar left and right to take the shuttle race ring out from the shuttle large C Make sure the shuttle hook point is parallel to the needle center Be su...

Page 32: ...er spring Remove the lower feed plate and the needle plate from the machine and unfasten the screw of the shuttle upper spring Adjust the position of the shuttle upper spring to bring the backside of the needle to the point vertically and the needle center to the middle of the width horizontally Fasten the screws after adjustments Caution The machine may not operate if the shaking shaft gear is no...

Page 33: ...wards the B direction the height will increase After adjustments securely fix the cylinder knuckle nut The value of cylinder adjustment to presser foot height Figure 64 Figure 65 Caution Fasten all the screws tightly after adjusting the height of the presser foot Caution When adjusting the presser foot height over the maximum value 14mm be sure to remove the wiper unit 6 Adjustment of thread relea...

Page 34: ... Amount Screw Upper Shaft Towards The Thread Tension Control Device Towards The Thread Release Link Thread Tension Control Plate Figure 67 B Setting the position of the thread release stopper ⓐ Remove the thread release return spring ⓑ Loosen the thread release stopper screw and set a clearance between the trimming drive link and the thread release lever pin at 0 3mm Push the stopper to the right ...

Page 35: ...iper rod screw afterwards Figure 69 Figure 70 Caution If the wiper is not positioned properly the wiper may collide with the presser foot or the needle and or the wiper may not move correctly Needle 14 15mm 8 Adjustment of trimming related parts A Setting the position of the trimmer cam Set the upper shaft collar and the trimmer cam 1 7mm apart from each other Place the trimmer cam where its carve...

Page 36: ...m between the trimming cam roller and both ends of the trimmer cam ⓑ With the trimming cam roller inserted into the moving range of the trimmer cam adjust the end of the link stopper screw to touch the trimmer connecting bar Then tighten the nut afterwards Figure 72 Caution If there is an insufficient clearance between the trimming cam roller and both ends of the trimmer cam trimming may not perfo...

Page 37: ... ⓒ Check if the trimming shaft collar returns to its place after the trimming solenoid rotary link returns Figure 75 Caution If the positioning is not appropriate thread release may be delayed and result in poor sewing quality 0 5mm Trimming Solenoid Thread Trimmer Rotary Link Thread Trimming Solenoid Bracket Screw Screw Thread Trimmer Shaft Thread Trimming Rotary Link 6 8mm F Adjusting the movabl...

Page 38: ...ity Figure 78 Bobbin Winder Control Plate Bobbin A B 9 Adjustment of the main thread adjustment device A To increase tension of the upper thread turn the nut of the thread control device in a clockwise direction and turn it counterclockwise to lower the tension Adjust the tension depending on various sewing conditions e g sewing materials threads number of stitches etc B For controlling tension of...

Page 39: ...re the needle bar just starts to ascend from its lowest position Figure 82 Figure 81 Direction Of Rotation About 3mm Figure 83 Direction Of Rotation 12 Installation and control of the direct drive motor D Series A To mount the coupling onto the Servo motor accurately place the screw no 1 of the coupling on the flat surface area of the Servo motor Set a clearance between the coupling and the Servo ...

Page 40: ...e Move the end of the X sensor plate towards the center of the sensor and then tighten the screw with a screwdriver B Setting up the Y axis origin ⓐ Separate the bed cover right ⓑ Move the center of the presser foot towards the center of the Y axis ⓒ Loosen the screw of the Y sensor plate as shown in the Figure Move the end of the Y sensor plate towards the center of the sensor and then tighten th...

Page 41: ...te Fix with a screw afterwards Figure 87 Figure 88 16 Adjusting and operating the needle cooler A Adjusting the nozzle Loosen two fixing screws only a little bit as shown in the figure Set the nozzle in an optimal position and firmly tighten it back with the screws The needle cooler moves simultaneously with the presser foot When the presser foot begins to descend operate the needle cooler and whe...

Page 42: ...screw 2 B When the support plate fixing is done fix the sub support plate for left right adjustment to the support plate with the fixing screw 3 Bed cover right Bed cover left Fixing Screw Needle plate support cover Sub support plate for left right adjustment Figure 91 Figure 93 Fixing Screw Fixing Screw Needle plate support cover Support plate Figure 92 Caution Do not remove the safety plate to p...

Page 43: ...y loosen the fixing screw 1 as in the figure and fix the jig 1 to Part A Adjust the distance between the needle bar and the punching bar and tightly fix the jig using the fixing screw 1 E When the position adjustment of the needle bar and the punching bar is done manually lower the jig 2 and place it at the center of the punching plate When it is done tightly fix the jig using the fixing screw 2 1...

Page 44: ... Pneumatic Hose A Connect the solenoid value and the coupling using the hose B Connect the both ends of the coupling to the regulators using the hoses C Insert the labeled hose into the linking part as in the figure Make sure to fully insert the hose until it does not move further ...

Page 45: ... 97 21 Adjusting the eyelet button hole device SPS D B1201M HE A Loosen the screw B The scale plate can be horizontally adjusted There are five scale choices from 0 to 4 Select a scale in line with sewing materials See Table 1 below for proper selection of a scale Locate the scale plate at the scale of choice C Tightly fasten the screw after adjustment Figure 98 4 0 ...

Page 46: ...wing machine operation the location of the scale plate determines the moving scope of the presser foot The change in the moving scope of the presser foot corresponding to the scales from 0 to 4 is set forth in the table above X Note 0 8 1 9 2 10 3 11 4 12 2 Based on the status when released from factory ...

Page 47: ...le contacting the shuttle Control the clearance between the needle and the shuttle Thread breaks Incorrect insertion of threads Wrong installation of the needle Needle height or direction Reinsert the needle Damaged needle bent needle cracks on the needle eye or the groove abrasion or distortion of the needle tip Replace the needle Excessive tension of upper and lower threads Control the tension E...

Page 48: ...he needle and the shuttle Loose crossing tension between the movable and fixed blades Adjust the timing of the needle and the shuttle Adjust the tension of the fixed blade Errors in trimming Abrasion of blade edges of the movable and fixed blades Replace the movable and fixed blades Adjust the tension of the lower thread Wrong position of the trimmer cam Adjust the position of the trimmer cam ...

Page 49: ...mm Straight line Half moon No Pattern No of stitches X mm Y mm Sewing area 18 19 20 21 22 31 32 28 36 41 44 42 42 10 25 25 25 35 11 11 0 0 0 0 0 7 7 Straight line 17 21 10 0 Thick and general materials Thin materials Knitted materials 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 28 42 56 64 21 28 36 14 21 28 36 10 16 10 16 10 16 16 24 24 24 6 6 6 8 8 8 2 2 5 2 2 5 2 2 2 5 3 3 3 2 5 2 5 2 5 2 2 2 4 4 4 4...

Page 50: ...50 9 9 Table drawing 1 SPS D B1201 ...

Page 51: ...51 2 SPS C B1201 ...

Page 52: ...52 3 SPS D B1201M BA Table above ...

Page 53: ...53 Table below ...

Page 54: ...pper 22 602A 120H lower 22 603A 120H upper 22 604A 120H lower 22 143A 120H 22 029A 120H 22 030A 120M 22 023A 120K 22 123A 120K 22 024A 120K 22 124A 120K 22 033A 120L 22 034A 120L without Knurling 22 135A 120K without Knurling 22 035A 120K DP 17 19 DP 5 16 07 022A 120H carved M 04 008A 120M 07 029A 120M 40S001S 306G 10 101A 120H 10 106A 120H 10 048A 120H 22 016G 120M 10 143A 120K 1 6 10 041A 120H 2...

Page 55: ... U 22 603A 120H D 22 604A 120H 22 019A 120H 22 020A 120H 22 021A 120M 22 022A 120M Ass y Left Right Name Presser foot Feeding plate SPS C D B1201 K For knitted materials L For light materials 22 033A 120L 22 034A 120L 22 035A 120L 22 035A 120K 22 135A 120K 22 023A 120K 22 024A 120K 22 023A 120L 22 024A 120L 22 123A 120K 22 124A 120K Left Right Without Knurling Without Knurling Without Knurling Wit...

Page 56: ...2 143A 120H 22 147A 120H 22 030A 120M Option 1 Option 2 Option 3 Option 4 Option 5 Option 5 1 Option 6 Without Knurling Presser foot Feeding plate Finger guard 22 123A 120L 22 124A 120L 22 131A 120H 22 132A 120H 22 231A 120H 22 232A 120H 22 138A 120H 22 139A 120H 22 238A 120H 22 239A 120H 22 539A 120H Ass y Left Right 22 133A 120L 22 125A 120H 22 134A 120H 22 234A 120H 22 140A 120H 22 240A 120H 22...

Page 57: ...57 SPS D B1201M BA Option Type SPS D B1201M BA Standard GP 023923 00 GP 023321 00 Option Small Size GP 022563 00 GP 023321 00 Option Large Size GP 023921 00 GP 023887 00 Work Clamp Foot Feed Plate ...

Page 58: ...58 1 12 2 Circuit diagram of air pressure system HA type Presser foot cylinder Right Presser foot cylinder Left S3R S34F A P P R Air pressure in A EA EB B S4R S3F S4F S3L S4L 1 SPS D C B1201HA 20 ...

Page 59: ...59 Presser foot cylinder Right Presser foot cylinder Left S3R S34R A P P R Air pressure in A EA EB B S34L A P EA EB B S4R S3L S4L 2 SPS D C B1201HA 22 ...

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