Sullair DMD Series User And Service Manual Download

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Failure to follow the instructions

and procedures in this manual or,

misuse of this equipment will

VOID its warranty!

WARRANTY NOTICE

PART NUMBER:

KEEP FOR
FUTURE
REFERENCE

USER/SERVICE MANUAL

SULLAIR CORPORATION

The information in this manual is current

as of its publication date, and applies to

compressor

serial number

and all subsequent serial numbers.

02250194-767 R00

ODULAR

EGENERATIVE

RYERS

DMD S

ERIES

(DMD-3

DMD-240)

0611MD0001

Summary of Contents for DMD Series

Page 1: ...ARRANTY NOTICE PART NUMBER KEEP FOR FUTURE REFERENCE USER SERVICE MANUAL SULLAIR CORPORATION The information in this manual is current as of its publication date and applies to compressor serial number and all subsequent serial numbers 02250194 767 R00 MODULAR REGENERATIVE DRYERS DMD SERIES DMD 3 TO DMD 240 0611MD0001 ...

Page 2: ...ed at Michigan City Indiana Instruction includes training on the function and installation of Sullair service parts troubleshooting common faults and malfunctions and actual equipment operation These seminars are recommended for maintenance contractor maintenance and service personnel For detailed course outlines schedule and cost information contact SULLAIR TRAINING DEPARTMENT 1 888 SULLAIR or 21...

Page 3: ...RMATION 13 3 2 TECHNICAL SPECIFICATION 14 3 3 GENERAL SPECIFICATION 15 3 4 INSTALLATION PROPOSAL SECTION 4 SPECIFICATIONS 19 4 1 P I DMD 3 60 20 4 2 P I DMD 75 120 21 4 3 P I DMD 180 22 4 4 P I DMD 240 23 4 5 ID DMD 3 5 10 24 4 6 ID DMD 15 20 25 30 25 4 7 ID DMD 40 50 60 26 4 8 ID DMD 75 100 120 27 4 9 ID DMD 180 28 4 10 ID DMD 240 29 4 11 WD DMD SERIES SECTION 5 STARTUP AND OPERATION 31 5 1 INTIA...

Page 4: ... 5 6 ALARM SIGNAL SECTION 6 MAINTENANCE 33 6 1 MAINTENANCE GUIDELINES 33 6 2 DAILY CHECKS 33 6 3 GENERAL SERVICE SECTION 7 SPARE PARTS LIST 37 7 1 DMD3 DMD5 DMD10 38 7 2 DMD15 DMD20 DMD25 DMD30 39 7 3 DMD40 DMD50 DMD60 40 7 4 DMD75 DMD100 DMD120 41 7 5 DMD180 42 7 6 DMD240 SECTION 8 TROUBLESHOOTING ...

Page 5: ...rial and safety regulations dealing with the operation of pressure vessels under compressed air service Also all end user safety rules for the same type of service must be adhered to The following points list some of the important factors dealing with this type of equipment Never make any structural changes to the equipment Use only original spare parts and accesso ries Never weld on any pressure ...

Page 6: ...uish fire on the dryer or in the surrounding area Danger hazard It s absolutely forbidden to operate the machine when the parts under pressure or electric panels are not in place or have been tampered with and changed Danger hazard machine level noise could be higher than 85 dBA It is mandatory to install the machine in dedicated area where people are not normally present The installator and or th...

Page 7: ... point Operations which can be worked out by the operator of the machine if qualified 1 In designing this unit a lot of care has been devoted to the protection of the environment Dryer and relevant packaging composed of recyclable materials Energy saving design Not to spoil our commitment the user should follow the few ecological suggestions marked with this sign NOTE Text to be taken into account...

Page 8: ...es or for operations leading to direct contact with foodstuff unless subject to further treatments Compressed air is a highly hazardous energy source Never work on the dryer with parts under pressure Never point the compressed air or the condensate drain jet towards anybody The user is responsible for the installation of the dryer which has to be executed on the basis of the instructions given in ...

Page 9: ...ces 4 Vibration must be eliminated from the equip ment to prevent fatigue failure 5 An internal inspection must be carried out at 12 month intervals to check for pressure equipment corrosion The actual wall thick ness of the tower after corrosion should not be less than the data indicated on the chart located on the side on the tower 6 Condensate drains should be checked for operation every day to...

Page 10: ...10 NOTES ...

Page 11: ...small percentage of dried air is taken from the dryer outlet flow and is used to regenerate the saturated chamber by expanding the dried air from line pressure to atmospheric pressure During this process the moisture is physically removed from the regenerating chamber and vented to atmosphere through the exhaust Group SULLAIR MODEL TYPE INLET FLOW RATE Inlet Outlet Connection SULLAIR PART NUMBER M...

Page 12: ...12 NOTES ...

Page 13: ... by a Sullair engineer or a Sullair approved agent Ensure the dryer is electrically connected to a supply suitable for the unit See wiring diagram printed in 2 3 Electrical Details 1 Filtration A 0 01 micron coalescer and a 1 micron par ticle after filter is to be installed before and after the DMD dryer Filters must be main tained by Sullair or a Sullair approved agent 2 By pass Line A by pass li...

Page 14: ...scfm Inlet Outlet Connection DRYER WEIGHT lbs DMD 3 3 1 2 NPT 36 7 DMD 5 5 1 2 NPT 42 3 DMD 10 10 1 2 NPT 59 6 DMD 15 15 1 2 NPT 68 4 DMD 20 20 1 2 NPT 91 8 DMD 25 25 1 2 NPT 104 6 DMD 30 30 1 2 NPT 117 9 DMD 40 40 1 1 2 NPT 143 DMD 50 50 1 1 2 NPT 158 DMD 60 60 1 1 2 NPT 181 5 DMD 75 75 1 1 2 NPT 263 7 DMD 100 100 1 1 2 NPT 291 6 DMD 120 120 1 1 2 NPT 334 3 DMD 180 180 1 1 2 NPT 409 6 DMD 240 240...

Page 15: ...SECTION 3 DMD MODULAR REGENERATIVE DRYER 15 3 4 INSTALLATION PROPOSAL Figure 3 1 Wall Ground Fixing Blocks Figure 3 2 Bypass Tubing ...

Page 16: ...16 NOTES ...

Page 17: ...AD SG NPT SULL 02250193 437 DMD 30 30 1 2 NPT 02250194 297 FX 0045 H 050 AD SG NPT SULL 02250193 464 FX 0045 FR 050 AD SG NPT SULL 02250193 439 DMD 40 40 1 1 2 NPT 02250194 298 FX 0045 H 050 AD SG NPT SULL 02250193 464 FX 0045 FR 050 AD SG NPT SULL 02250193 439 DMD 50 50 1 1 2 NPT 02250194 299 FX 0065 H 050 AD SG NPT SULL 02250193 465 FX 0065 FR 050 AD SG NPT SULL 02250193 440 DMD 60 60 1 1 2 NPT ...

Page 18: ...2 88 63 68 516 8 80 240V 50 60Hz SULLAIR MODEL TYPE INLET FLOW RATE Inlet Outlet Connection SULLAIR PART NUMBER NEMA cycle minutes Drying time minutes Regen time minutes Repress Time seconds Purge Source Purge Rate at 40 ºF Purge Rate at 100 ºF Activated Alumina in Pounds DMD 3 3 1 2 NPT 02250194 291 5 2 5 2 30 Dry Air 15 20 20 30 3 7 DMD 5 5 1 2 NPT 02250194 292 5 2 5 2 30 Dry Air 15 20 20 30 5 D...

Page 19: ...SECTION 4 DMD MODULAR REGENERATIVE DRYER 19 4 1 P I DMD 3 60 02250195 322 ...

Page 20: ...DMD MODULAR REGENERATIVE DRYER SECTION 4 20 4 2 P I DMD 75 120 02250196 454 ...

Page 21: ...SECTION 4 DMD MODULAR REGENERATIVE DRYER 21 4 3 P I DMD 180 02250196 455 ...

Page 22: ...DMD MODULAR REGENERATIVE DRYER SECTION 4 22 4 4 P I DMD 240 02250196 456 ...

Page 23: ...SULLAIR MODEL TYPE INLET FLOW RATE INLET OUTLET CONNECTION SULLAIR PART NUMBER A in B in C in D in Weight lbs DMD 3 3 1 2 NPT 02250194 291 12 59 9 84 21 96 4 6 36 7 DMD 5 5 1 2 NPT 02250194 292 12 59 9 84 24 92 4 6 42 3 DMD 10 10 1 2 NPT 02250194 293 12 59 9 84 35 74 4 6 59 6 ...

Page 24: ...ATE INLET OUTLET CONNECTION SULLAIR PART NUMBER A in B in C in D in Weight lbs DMD 15 15 1 2 NPT 02250194 294 14 56 10 39 31 81 4 6 68 4 DMD 20 20 1 2 NPT 02250194 295 14 56 10 39 43 62 4 6 91 8 DMD 25 25 1 2 NPT 02250194 296 14 56 10 39 49 52 4 6 104 6 DMD 30 30 1 2 NPT 02250194 297 14 56 10 39 59 37 4 6 117 9 ...

Page 25: ...E INLET FLOW RATE INLET OUTLET CONNECTION SULLAIR PART NUMBER A in B in C in D in E in Weight lbs DMD 40 40 1 1 2 NPT 02250194 298 16 14 17 71 49 21 8 11 39 18 143 DMD 50 50 1 1 2 NPT 02250194 299 16 14 17 71 55 11 8 11 5 08 158 DMD 60 60 1 1 2 NPT 02250194 300 16 14 17 71 68 89 8 11 58 86 181 5 ...

Page 26: ...LET FLOW RATE INLET OUTLET CONNECTION SULLAIR PART NUMBER A in B in C in D in E in Weight lbs DMD 75 75 1 1 2 NPT 02250194 301 16 14 22 94 51 18 8 11 41 15 263 7 DMD 100 100 1 1 2 NPT 02250194 302 16 14 22 94 57 08 8 11 47 05 291 6 DMD 120 120 1 1 2 NPT 02250194 303 16 14 22 94 68 89 8 11 58 86 334 3 ...

Page 27: ...ERATIVE DRYER 27 4 9 ID DMD 180 02250195 321 SULLAIR MODEL TYPE INLET FLOW RATE INLET OUTLET CONNECTION SULLAIR PART NUMBER A in B in C in D in E in Weight lbs DMD 180 180 1 1 2 NPT 02250194 304 16 14 28 17 59 05 8 11 49 02 409 6 ...

Page 28: ...YER SECTION 4 28 4 10 ID DMD 240 02250195 321 SULLAIR MODEL TYPE INLET FLOW RATE INLET OUTLET CONNECTION SULLAIR PART NUMBER A in B in C in D in E in Weight lbs DMD 240 240 1 1 2 NPT 02250194 305 16 14 33 4 59 05 8 11 49 02 516 8 ...

Page 29: ...N A02 ALARM LED RED C STABILIZER CONDENSATOR D1 D2 D3 D4 STABILIZER F FUSE I1 REMOTE INLET I2 RESET INLET K1 TOWER A SOLENOID K2 TOWER B SOLENOID S01 MAIN SWITCH S02 MAIN SWITCH S03 RESET SWITCH Q1 CONTACT FOR ALARM LED Q2 CONTACT FOR REMOTE ALARM Q3 CONTACT FOR TOWER A SOLENOID Q4 CONTACT FOR TOWER B SOLENOID ...

Page 30: ...30 NOTES ...

Page 31: ...surize then fully open the valve Allow the dryer to fully pressurise then open the outlet valve while simultaneously closing the by pass valve Turn on the ON OFF switch at the bottom of the dryer The green led on the panel will illuminate and the dryer will start cycling in 10 seconds The mini PLC screen shows the operations at that moment The dryer is now on stream 5 4 NORMAL OPERATION Following ...

Page 32: ...valve The dryer will now be isolated from supply pressure Cycle the dryer for a minimum of 5 minutes to ensure the dryer vents and is completely depressurized When the dryer is completely depressurized isolate the electrical supply NB The by pass valve should only be opened if the dryer is undergoing maintenance 5 6 ALARM SIGNAL It is possible to get an alarm signal and control the dryer by a remo...

Page 33: ...Ensure all loose parts are removed and secured to the dryer before operation 6 2 DAILY CHECKS Functional and visual checks are to be done daily Ensure the Green power on led is illuminated Check any external damages If the service led red led appears contact local distributor for Service Remove the dust and dirt from the dryer Clean all surfaces which are contaminated 6 3 GENERAL SERVICE A full pr...

Page 34: ...34 NOTES ...

Page 35: ... M POW 240 M POWer Supply DMD15 DMD20 DMD25 DMD30 2 M CHV 030 Check valve 2 M SLV 030 Solenoid valve 1 M SVB 030 Shuttle valve ball 2 M PSC 030 Purge Silencer 1 M SEK 030 Seal Kit 1 M OFB 240 ON OFF Button 1 M FUS 240 M FUSe 1 M PLC 240 Mini M PLC 1 M POW 240 M POWer Supply DMD40 DMD50 DMD60 2 M CHV 060 Check valve 2 M PSV 240 Piston valve 1 M SVB 240 Shuttle valve ball 2 M PSC 240 Purge Silencer ...

Page 36: ...80 2 M CHV 180 Check valve 2 M PSV 240 Piston valve 1 M SVB 240 Shuttle valve ball 2 M PSC 240 Purge Silencer 1 M SEK 180 Seal Kit 1 M OFB 240 ON OFF Button 1 M FUS 240 M FUSe 1 M PLC 240 Mini M PLC 1 M POW 240 M POWer Supply DMD240 2 M CHV 240 Check valve 2 M PSV 240 Piston valve 1 M SVB 240 Shuttle valve ball 2 M PSC 240 Purge Silencer 1 M SEK 240 Seal Kit 1 M OFB 240 ON OFF Button 1 M FUS 240 M...

Page 37: ...DMD MODULAR REGENERATIVE DRYER SECTION 7 37 7 1 DMD3 DMD5 DMD10 ...

Page 38: ...SECTION 7 DMD MODULAR REGENERATIVE DRYER 38 7 2 DMD15 DMD20 DMD25 DMD30 ...

Page 39: ...DMD MODULAR REGENERATIVE DRYER SECTION 7 39 7 3 DMD40 DMD50 DMD60 ...

Page 40: ...DMD MODULAR REGENERATIVE DRYER SECTION 7 40 7 4 DMD75 DMD100 DMD120 ...

Page 41: ...SECTION 7 DMD MODULAR REGENERATIVE DRYER 41 7 5 DMD180 ...

Page 42: ...DMD MODULAR REGENERATIVE DRYER SECTION 7 42 7 6 DMD240 ...

Page 43: ...r 100 psi g system pressure Exhaust silencers blocked Change by Sullair trained personnel Contaminated desiccant Eliminate source of contamination Desiccant change by Sullair trained personnel Electrical Fault Power LED OFF Hardware fault Contact Sullair customer service Failure to Purge No depressurisation and poor dewpoint Purge valve blocked or shut Sullair trained personnel to adjust Exhaust s...

Page 44: ...44 NOTES ...

Page 45: ...NOTES 45 ...

Page 46: ...e U S A Specifications subject to change without prior notice E11EP Always air Always there SULLAIR CORPORATION 3700 East Michigan Boulevard Michigan City Indiana 46360 U S A Telephone 1 219 879 5451 WWW SULLAIR COM ...

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