Steris Basil 3600 Installation Instructions Manual Download

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UNCRATING/INSTALLATION INSTRUCTIONS

Basil

3600 Bedding Dispenser

(2009-03-31)

P122997-217

Summary of Contents for Basil 3600

Page 1: ...UNCRATING INSTALLATION INSTRUCTIONS Basil 3600 Bedding Dispenser 2009 03 31 P122997 217 ...

Page 2: ...on Advisory IMPORTANT A listing of the Safety Precautions to be observed when uncrating installing and testing this bedding dispenser can be found in SECTION 1 of this manual Do not begin uncrating installing the equipment until you have become familiar with this information Any alteration of this equipment not authorized or performed by STERIS will void the warranty Alteration of equipment which ...

Page 3: ...rruptions STERIS maintains a global staff of well equipped qualified service technicians to provide this service as well as expert repair services Please contact STERIS for details STERIS carries a complete line of accessories for use in this equip ment A STERIS representative will gladly review these with you Manufactured by Corporation STERIS Canada 490 boulevard Armand Paris Québec Qc G1C 8A3 C...

Page 4: ...ing Bedding Dispenser 3 1 3 2 Technical Specifications 3 2 3 2 1 Voltage Amperage and Power Consumption 3 2 3 2 2 Permissible Environmental Conditions 3 2 3 2 3 Seismic Anchorage System 3 2 3 3 Installing Conveyor 3 3 3 4 Installing Dust Collection System 3 4 3 5 Connect Utilities 3 5 3 6 Cleanup 3 6 4 INSTALLATION CHECKLIST 4 1 5 OPERATIONAL TEST 5 1 5 1 Start Up Test Procedures 5 1 5 2 Transfer ...

Page 5: ...or Electrical Supply 3 1 3 2 Installing Conveyor 3 3 3 3 Dust Collection System 3 4 3 4 Conveyor Motor Wiring 3 5 Section 5 Operational Test 5 1 Adjust Cage Size For Flip Over Rotation 5 2 5 2 Bedding Types and Transfer Plates 5 3 5 3 Installing Curved Transfer Plate and Bedding Fall Guide 5 5 5 4 Installing Flat Transfer Plate 5 6 LIST OF ILLUSTRATIONS Figure Description Page ...

Page 6: ... by STERIS or STERIS trained service personnel Non routine maintenance performed by unqualified personnel or installation of unauthorized parts could cause personal injury result in improper equipment performance void the warranty or result in costly damage Contact STERIS regarding service options When moving the unit use a forklift Disconnect all utilities to dispenser before servicing Do not ser...

Page 7: ...e a cooling fan is attached to rear motor shaft Verify fan blades are positioned to send airflow to motor Motor will overheat without a cooling fan Once electrical power is connected verify each motor for correct rotation Incorrect motor rotation may result in equipment damage and improper equipment operation When removing adhesives from stainless steel use a solvent specially formulated for that ...

Page 8: ...bols which may be on your Basil 3600 Bedding Dispenser components Table 1 1 Definition of Symbols Symbol Definition Maximum Shipping and Storing Temperature Maximum Humidity Level This Way Up Do Not Stack Fragile Keep Dry Table 1 2 Definition of Symbols Symbol Definition Protective Earth Ground Warning Risk of Electrical Shock Warning Refer to Manual For Further Information Rotation Direction ...

Page 9: ...able 1 3 Definition of Symbols Symbol Definition MOD Model Number of Bedding Dispenser SER Serial Number of Bedding Dispenser kW Power Rating of Bedding Dispenser V Voltage Rating of Bedding Dispenser A Amperage Rating of Bedding Dispenser PH Hz Phase of Bedding Dispenser Hertz Frequency of Bedding Dispenser WIRE X PE Number of Wires X in the Electrical Cable and Protective Ground Wire ...

Page 10: ... nail puller remove and discard side wooden panels 5 Using a nail puller remove and discard wooden frame from con veyors 6 Remove and discard polystyrene wrap from around unit 7 Take out two V shaped pans from crate and put safely aside 8 Repeat Steps 1 to 7 for Crate 2 IMPORTANT A listing of the Safety Precautions to be observed when uncrating installing and testing this bedding dispenser can be ...

Page 11: ...on site 2 Remove six lag bolts securing each section base to skid 3 Remove and discard skid from under each section If necessary use a piece of plywood as a small ramp to slide each section from skid to floor Figure 2 1 Crates WARNING PERSONAL INJURY AND OR EQUIPMENT DAMAGE HAZARD When moving the unit use a forklift WARNING LACERATION HAZ ARD When removing bolts wear gloves to protect your hands ...

Page 12: ...needed to assemble bedding dispenser are enclosed in a box labeled Hardware included inside Crate 1 see number on sticker affixed on crate Hardware box contains spare bolts washers nuts and other items 4 Discard all packing material removed during uncrating proce dures CAUTION POSSIBLE EQUIP MENT HAZARD After utilities are connected to equipment slowly remove the protective adhesive paper from the...

Page 13: ...are as shown on equipment drawing Verify equipment drawing or identification plate located over electrical box cover for proper voltage 2 Ensure bedding dispenser is placed as shown on equipment drawing 122 998 267 or 122 998 283 in correct relation to building supply lines NOTE If bedding dispenser is not at installation site see SECTION 2 2 MOVE SECTIONS AND REMOVE SKIDS for proper moving instru...

Page 14: ...perage and Power Consumption The Basil 3600 Bedding Dispenser operates on 208 V 60 Hz three phase neutral four wire 480 V 60 Hz three phase three wire Maximum current and power consumptions are Amp kW 208 V 13 9 2 6 480 V 5 6 2 7 See SECTION 3 5 CONNECT UTILITIES for proper connection 3 2 2 Permissible Environmental Conditions This equipment is designed to give optimal results in an environment wh...

Page 15: ...y by STERIS or STERIS trained service person nel Non routine maintenance performed by unqualified per sonnel or installation of unau thorized parts could cause personal injury result in improper equipment perfor mance void the warranty or result in costly damage Contact STERIS regarding service options WARNING ELECTRIC SHOCK AND OR BURN HAZARD Fas teners and star washers are used to ensure protect...

Page 16: ...nd secure with provided clamps 10 Secure elbow over dust collection system exhaust with previ ously removed setscrews WARNING PERSONAL INJURY AND OR EQUIPMENT DAMAGE HAZARD Repairs and adjust ments to this equipment must be made only by STERIS or STERIS trained service personnel Non routine maintenance performed by unqualified personnel or installation of unauthorized parts could cause personal in...

Page 17: ... and photoelectric conveyor stop a Secure wire conduit of photoelectric sensor in bedding dispenser electrical box b Connect wires to their corresponding numbered terminals in bedding dispenser electrical box WARNING PERSONAL INJURY AND OR EQUIPMENT DAMAGE HAZARD Repairs and adjust ments to this equipment must be made only by STERIS or STERIS trained service person nel Non routine maintenance perf...

Page 18: ...t SECTION 4 have been satisfactorily implemented and operational test SECTION 5 is conducted by a qualified service technician WARNING HEALTH HAZARD Vapors from solvents can be harmful Use with adequate ventilation Follow directions on the container CAUTION POSSIBLE EQUIP MENT HAZARD After utilities are connected to equipment slowly remove the protective adhesive paper from the exterior cabi net p...

Page 19: ...nser is installed next to other equipment disconnect switches should be located so service can be shut off to one piece of equipment at a time Bedding dispenser is positioned as shown on equipment drawing 122 998 267 or 122 998 283 with required clearance space and in relation to building supply lines Electrical supply for bedding dispenser is as specified on equip ment drawing Both conveyor motor...

Page 20: ...nnect main power reverse any two three phase wires and verify shaft rotation again 11 Adjust cage size for cage flip over system as follows a Remove two 10 32 screws b Move adjustment rod to one of the four positions available see Figure 5 1 IMPORTANT Adjustment rod must be installed in the same position on each side of cage flip over module 12 Position Power ON OFF selector switch to OFF position...

Page 21: ...Units From S N 3609109000 Adjustment Positions 4 x Adjustment Rod Figure 5 1 Adjust Cage Size For Flip Over Rotation Nylon Shear Bolt Adjustment Positions 2 x IMPORTANT Shear bolts are a safety device in case something gets clogged in rotating roller Please replace with proper bolt to ensure safety device functionality Nylon Shear Bolt ...

Page 22: ...SHOCK AND OR BURN HAZARD Disconnect all utilities to dis penser before servicing Do not service dispenser unless all utilities have been prop erly locked out Always fol low local lockout tagout and electrical safety related work practice standards Fasteners and star washers are used to ensure protec tive bonding continuity Always reinstall any star washer which may have been removed during instal ...

Page 23: ...de using two bolts and nuts see Fig ure 5 3 Detail C Installation is now completed see Figure 5 3 Detail D WARNING ELECTRIC SHOCK AND OR BURN HAZARD Disconnect all utilities to dis penser before servicing Do not service dispenser unless all utilities have been prop erly locked out Always fol low local lockout tagout and electrical safety related work practice standards Fasteners and star washers a...

Page 24: ...5 5 Operational Test Uncrating Installation Instructions 122997 217 Figure 5 3 Installing Curved Transfer Plate and Bedding Fall Guide Detail A Detail B Detail C Detail D ...

Page 25: ...see Fig ure 5 4 Detail B Installation is now completed see Figure 5 4 Detail B BASIL 3600 BEDDING DISPENSER IS NOW READY FOR NORMAL OPERATION Contact STERIS for a demonstration on how to operate the equipment Refer to Operator Manual P122996 163 for bedding dispenser operating instructions WARNING ELECTRIC SHOCK AND OR BURN HAZARD Dis connect all utilities to dis penser before servicing Do not ser...

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