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Errigal  

Wood Burner 

Training  

Manual 

  

 

 

Summary of Contents for Errigal and

Page 1: ...Errigal Wood Burner Training Manual ...

Page 2: ...n Requirements 10 2 4 Pre Installation Assembly 10 Section 3 Operation 12 3 1 Lighting the Cooker 12 3 2 Controlling the Fire 13 3 3 Refuelling 13 3 4 Overnight Burning 14 3 5 Flue Cleaning 14 3 6 General Cleaning 16 Section 4 Part Replacement Procedure 17 Appendix 1 Warranty Policy Appendix 2 Platerack Splashback Parts List Appendix 3 Side Shelf Parts List Appendix 4 Warming Oven Splashback Parts...

Page 3: ...Section 1 Overview Page 1 ...

Page 4: ...ecifications Description Unit Weight lbs 743 Log Size Inches 16 Flue Outlet Inches 6 Oven Volume in3 3022 Oven Size Inches 15 D x 13 H x 15 W Hotplate Area in2 704 Firebox Size Inches 16 D x 13 H x 9 W Firedoor Opening Size Front Loading Inches 6 H x 9 W Hotplate Opening Size Top Loading Inches 14 5 8 D x 7 9 10 W ...

Page 5: ...for the Errigal Cooker that can enhance the cooker appearance and add extra surface storage space They can be fitted either during or after the cooker installation has been completed depending on the flue configuration used and they are as follows 1 Platerack Splashback Assembly see Figure 1 2 2 Warming Shelf see Figure 1 3 3 Warming Oven Splashback Assembly see Figure 1 4 Figure 1 2 Figure 1 3 ...

Page 6: ...ions in position ensuring that they rest correctly in the flange of the splashback and over the towel rail with the end pieces of the rack sections fitting into the standard at each side 5 Fit the filler section between the two rack sections and secure in place using the four countersunk screws and nuts 6 Tighten up all the screws and bolts to ensure that the unit is rigid 7 Fit the outer splashba...

Page 7: ...back assembly is fitted using the following procedure refer to Appendix 4 for Parts List 1 Remove the four round head screws from the hob and loosely fit the two standard pieces 2 Fit the towel rail between the two towel rail brackets and fit the brackets to the top of the warming oven using the two Hex Head bolts 3 If connecting the flue pipe to the top outlet connection on the bonnet remove the ...

Page 8: ...n which the range is installed The horizontal flue section exiting the stove should not exceed 150mm 6 The flue should be vertical wherever possible and where a bend is necessary it should not make an angle of more than 45 with the vertical The flue exit should be positioned to allow the gases to vent into clear air away from turbulence caused by roof structures Figure 2 1 shows the minimum flue t...

Page 9: ...tion The chimney must be constructed in accordance with NFPA 211 code The chimney must have a minimum cross sectional area of a diameter of at least 6 and not greater than a diameter of 9 All joints should be sealed with fire cement with any flue pipes with spigot socket joints fitted with the socket on top A section of rigid pipe should be connected directly to the cooker Figure 2 2 Example of Co...

Page 10: ... blanking plate on the back heat shield by loosening the two self tapping screws and remove a section of the rockwool insulation to allow for access to the back flue blanking plate Remove the back flue blanking plate by loosening the two fixing screws and using the same screws fit the back flue spigot see Figure 2 3 For top outlet connection remove the top blanking plate by removing the two x roun...

Page 11: ...d at all times From the front of the unit 48 From the back of the unit Top Outlet Configuration 16 From the back of the unit Back Outlet Configuration 6 From the RHS of the unit 6 From the RHS of the unit with optional side shelf fitted 10 From the LHS of the unit 12 From the flue pipe on Top Outlet Configuration 18 Figure 2 6 ...

Page 12: ... Installation Code for Solid Fuel Fired Appliances CAN31336 or with the requirements of the Standard for Chimneys Fireplacs and Vents NFPA No 211 are fitted the clearances to combustibles can be maintained as follows From the front of the unit 48 From the back of the unit 4 From the RHS of the unit 6 From the RHS of the unit with optional side shelf fitted 10 From the LHS of the unit 12 From the f...

Page 13: ...aging strip from the side of the cooker 2 Remove the back heat shield 77 from the unit by removing the four hex head self tapping screws two on each side Remove all the loose components from the top of the cooker the firebox the oven see Figure 2 9 Remove the three doors 2 3 57 by lifting them off the hinge pins on the front casting 1 Figure 2 9 3 Place a set of supports approximately 18 high and ...

Page 14: ... the two round cleaning cups 15 into position on the hob 13 Check that the oblong hotplate seal 76 is correctly positioned into the respective groove on the hob and refit the oblong hotplate 19 onto the hob 14 Fix the towel rail brackets 25 26 onto the front casting 1 using the two fixing screws ensuring that the towel rail 78 if fitted between the brackets 15 Place the cast iron shelf 12 the shee...

Page 15: ...ce the ashpan and close the ashpit door 3 Lay a few crumpled sheets of paper on the grate and add a few small dry pieces of sticks or kindling 4 Rotate the spin valve 58 on the fire door fully anti clockwise to set to the maximum opening see Figure 3 1 Figure 3 1 5 Turn the flue damper anticlockwise to the open position using the operating tool 30 see Figure 3 2 6 Turn the oven damper anticlockwis...

Page 16: ...valve as required to achieve the desired temperature without exceeding it The settings required to achieve certain temperatures will vary dependant on a particular installation the flue system to which the cooker is connected so a little practice with the cooker will be required to determine the settings must suitable to achieve the desired oven temperatures 3 3 Refuelling Before refuelling the un...

Page 17: ...ebox is full 4 In the morning open the spin valve and oven damper 5 Lightly riddle the bottom grate and when the fire is burning well add fuel as required Figure 3 5 3 5 Flue Cleaning It is recommended that the flue pathways are cleaned thoroughly once a week starting off and this period can then be extended depending on the level of soot deposits removed and the level of usage It is recommended t...

Page 18: ...4 Open the oven door 2 remove the cleaning door 59 from underneath the oven cavity and using the scraper tool 95 provided remove all the accumulated deposits from the side flue back flue and base plate see Figure 3 8 Replace the cleaning door Figure 3 7 Figure 3 8 5 Refit the oblong hotplate 19 the hot ring 20 the oven damper 63 the bonnet door 56 and the hob cleaning cups 15 ensuring that the und...

Page 19: ...h a cloth when cold Stubborn stains in the oven and shelves can be removed with steel wool or a wire brush Hotplate Use a small amount of oil or a fine grade steel wool to remove rust and cooking stains Dry off with a lint free cloth and apply a light coat of cooking oil to preserve the finish Enamel Surfaces 1 Wipe over daily with a soapy damp cloth followed by a polish with a clean dry duster 2 ...

Page 20: ...Section 4 Part Replacement Procedures Page 17 Section 4 Part Replacement Procedures ...

Page 21: ...543AXX 79 OVEN DOOR PANEL F00139AXX 20 HOT RING Q00136AXX 83 84 INNNER SIDE PANEL F00294AXX 21 TOP FIRE BACK Q00182AXX 85 REAR OUTLET SPIGIOT Q00097AXX 22 DAMPER GUIDE LH PART OF OVEN TOP 86 HOTPLATE LIFTING TOOL V00086AXX 23 FLUE GUIDE RH PART OF OVEN TOP 90 DOOR OPERATING TOOL L00412AXX 25 RH TOWEL RAIL BRACKET B00142AZZ 91 HOB BLANKING PLATE B00135AZZ 26 LH TOWEL RAIL BRACKET B00143AZZ 92 SHEET...

Page 22: ... 1 If the paper can be easily removed the door is not sealing correctly and some further adjustments may need to be made as follows 1 Door Catch Adjustment The door latch is fitted with washers between the latch the back of the door casting see Figure 4 2 To adjust the door latch tightness remove the desired number of washers fit them to the nut side of the catch checking the door seal on all side...

Page 23: ...nt Procedures Page 20 Figure 4 3 B Grate Removal To remove the grate casting 41 lift the back of the grate up slightly to allow for it to be pulled forward out through the ashpit door opening as shown in Figure 4 4 Figure 4 4 ...

Page 24: ...o remove same It may be necessary to remove or loosen excess fire cement from the RHS of the lining 3 Pull the front edge of the LH Fire Lining 46 to the RHS of the firebox to allow for removal of the Back Fire Lining 47 see Figure 4 7 4 Remove the LH Fire Lining 46 through the fire door opening and then remove the RH fire Lining 44 through the same opening 5 With the RH Fire Lining 44 removed the...

Page 25: ...e the above procedure ensuring that all fire cement is removed from any of the cement joints before new cement is applied Figure 4 9 E Front Replacement To allow for removal of the front casting 1 the hob casting 18 must be removed as described previously and then the following procedure should be used 1 Remove the three doors by lifting them off the hinge blocks and lift off the cleaning door 59 ...

Page 26: ...anel fixing screws one on each side located on the back edge of the side panel 65 66 Having removed the side panel fixing screw the side panel is removed by levering it out at the bottom to allow it to be retracted from the front casting When refitting the side panel ensure that the front edge is flush with the back of the front casting 1 and the top edge is level with the underside of the hob cas...

Page 27: ...ntial damages injury to persons or Property or any other consequential loss Any issue with caused by negligence misuse abuse or circumstances beyond Waterford Stanley s control Any issue with wear and tear modification alteration or servicing by anyone other than an authorized service engineer Installation and operational related problems such as draught related issues external to the cooker inade...

Page 28: ...ller Section B00243AZZ Fixings List 1 4 X 3 4 ROUND HEAD SCREWS x 4 WARMING OVEN STANDARD TO HOB Supplied with Cooker 1 4 X 1 COUNTERSUNK SCREWS x 4 WITH 1 4 NUTS x 4 RACK SECTIONS TO FILLER SECTION 3 16 X 1 2 ROUND HEAD SCREWS x 4 SPLASHBACK TO LH RH STANDARD 3 16 NUTS WASHERS x 4 INNER SPLASHBACK TO LH RH STANDARD No 10 X 12MM SELF TAPPING SCREW x 4 OUTER SPLASHBACK TO INNER SPLASHBACK No 10 X 1...

Page 29: ...6 Appendix 3 Side Shelf Parts List PARTS LIST 1 WARMING SHELF B00241AXX 2 BRACKET TO SHELF B00240BXX 3 1 4 X 3 4 HEX HEAD BOLTS x 2 4 3 8 WASHER x 1 5 1 4 X 1 HEX HEAD BOLTS x 1 6 1 4 X 1 ROUND HEAD SCREW x 1 ...

Page 30: ...U00048AXX 7 Door Back Panel F00225AXX 14 Warming Oven Blanking Plate F00831AXX Splashback Parts List 15 Inner Splashback F00227AXX 16 Outer Splashback F00228AXX Fixings List 1 4 X 3 4 ROUND HEAD SCREWS x 4 WARMING OVEN STANDARD TO HOB Supplied with Cooker 1 4 X 1 COUNTERSUNK SCREWS x 4 WITH 1 4 NUTS x 4 STANDARD TO WARMING OVEN 1 4 X 3 4 HEX HEAD BOLT x 2 TOWEL RAIL BRACKETS TO WARMING OVEN 3 16 X...

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