Standard PF-P330 Operator'S Manual Download

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OPERATORS MANUAL

Standard Horizon

PF-P330

Suction-Feed Paper Folder

Read this manual, and thoroughly

familiarize yourself with its

contents before operating or

servicing this equipment.

PF-P33

0/OM

Summary of Contents for PF-P330

Page 1: ...OPERATORS MANUAL Standard Horizon PF P330 Suction Feed Paper Folder Read this manual and thoroughly familiarize yourself with its contents before operating or servicing this equipment PF P330 OM ...

Page 2: ......

Page 3: ...g Pre set function the machine will stop automatically when the required number of folding is completed Off setting the folded sheets is available Memory function will allow you to call the job settings easily Various type of sheet including thin paper thick paper and color copied coated paper can be folded STOP Page 20 Page 18 1 1 x 1 7 2 898 5 827 ...

Page 4: ...folding press the start stop button again Refer to page 22 Refer to page 16 A B C A B C Start Stop Test Feed Sheet Size Folding Pattern 81 2 X 11 81 2 X 14 51 2 X 81 2 11 X 17 Start Stop Test Feed Sheet Size Folding Pattern 81 2 X 11 81 2 X 14 51 2 X 81 2 11 X 17 Start Stop Test Feed Sheet Size Folding Pattern 81 2 X 11 81 2 X 14 51 2 X 81 2 11 X 17 Folding Standard Size Sheet Folding Standard Siz...

Page 5: ...ld Line Shifts 28 Removing a Jammed Sheet 30 Error Message Appears on the Display 32 Sheet Can Not Be Folded Correctly 34 Sheet Jam Occurs Frequently 36 Double Feeding Occurs Frequently 38 No Feeding Occurs Frequently 39 Sheets Get Stain or Wrinkle 40 Other Problems 41 Cleaning Replacing the Roller 42 Replacing the Gate Plate 44 Cleaning the Sensor 46 Sheet Folding Mechanism 48 Screen Description ...

Page 6: ...us situation which if not avoided could result in damage to the machines It may also be used to alarm against unsafe practices Please read and understand all safety instructions which include the term WARN ING and CAUTION If these safety instructions are ignored personal injury may result Horizon International Inc cannot anticipate every possible situation that might involve a potential hazard The...

Page 7: ...aused Do not use the machine in incorrect voltage Keep the safety function active or do not dismantle the ma chine It can cause severe persinal injury Keep your hands and fingers off inside of the machine Other wise moving parts can cause severe personal injury Do not remove the cover Otherwise electrical shock can cause severe personal injury Be careful not to pinch your hand when returning the b...

Page 8: ...turning off the power switch and on again wait a dozen of seconds Otherwise the P C board may be damaged WARNING Disconnect the power cable from receptacle before moving the machine Otherwise the power cable may be damaged and may cause the fire or electrical shock OFF OFF ON Keep your fingers and hands off the rotating stopper adjusting knobs ...

Page 9: ...livery Roller 1 pc Support Table 1 pc Power Cable 1 pc Cleaning Brush 1 pc Hose Band 2 pcs Operation Manual 1 pc End Stopper 1 pc Before installing PF P330 check that there are following items inside the box Before You Begin OperationManual ...

Page 10: ...e Section Buckle Fixing Lever Delivery Roller Pump Cover Hose Band This section explains how to install PF P330 Be careful not to pinch your finger by buckle fixing lever WARNING Upper Hose Remove seven screws of the pump cover using the driver then attach the hose to the pump using the hose band Fit the upper hose to the upper part of pump Upper hose is for vacuuming and lower hose is for blowing...

Page 11: ...ace the connector inside the pump and attach the pump cover Make sure to connect the earth Connect the pump connector Connector 1 2 Power Cord Before You Begin Install the support table Connect the power cord to the right side of the machine and connect the other side of the cord to the socket Support Table ...

Page 12: ...ains the machine description End Stopper Sheet Guide FeedAngleAdjustingLever Sheet Guide Locking Knob Power Switch Table Refer to page 28 Refer to page 14 Sheet Detect Sensor Gate Plate Height Adjusting Lever Table HeightAdjusting Lever For Stopper 1 For Stopper 2 For Control For Pump ...

Page 13: ...iveryTray Extension Panel Operation Panel Refer to page 12 Refer to page 13 Refer to page 30 StopperAdjusting Knob Buckle Section Stopper Position Checking Window Support Table Refer to page 30 Refer to page 29 Feed Section Cover Before You Begin Sheet Jam Sensor ...

Page 14: ...Stopper 2 Moving Button Stopper 1 Moving Button Stopper Position Displaying Button Numeric Keypad Clear Button Mode Selecting Button Memory Button Display Refer to page 21 Refer to page 18 Refer to page 29 Refer to page 20 Refer to page 38 Refer to page 21 This section explains the panel description Feed Gap Button ...

Page 15: ...le Fold Parallel Fold Gate Fold Short Fold Letter Fold Accordion Fold Machine Description Test Button Start Stop Button Sheet Size Selecting Button Fold Pattern Selecting Button Sheet Size Lamp Fold Pattern Lamp Refer to page 16 Refer to page 15 Refer to page 15 Refer to page 17 Before You Begin ...

Page 16: ...n to the below Let s fold the standard sizeA3 A4 B4 B5 11 x 17 8 5 x 11 8 5 x 14 5 5 x 8 5 sheet Sheet can be piled maximum 50 mm 2 Sheet Guide Locking Knob Single Fold Letter Fold Parallel Fold Accordion Fold Short Fold Gate Fold A B C A B C A B C A B C A B C A B C A B C A B C Short Fold A B C When performing he short folding set the sheet up side down as the illustration to the lower left part s...

Page 17: ...e sheet guide locking knobs after fitting the guides Fit the sheet guides to the sheet Sheet Guide Locking Knob Select the sheet size Start Stop Test Feed Sheet Size Folding Pattern 81 2 X 11 81 2 X 14 51 2 X 81 2 11 X 17 Start Stop Test Feed Sheet Size Folding Pattern 81 2 X 11 81 2 X 14 51 2 X 81 2 11 X 17 Select the fold pattern The machine moves to the set position The machine moves to the set...

Page 18: ...stment Set the delivery roller to the position where light illuminates 3 5 Feed error A B C A B C P 28 P 32 P 14 Error Message Up Side Down Folding Skew Folding Shift Check the folded sheet When the error message is indicated on the display and the machine stops refer to Error Message Appears on the Display and remove the error Refer to page 32 If the sheet is folded oppositely pile the sheet upsi...

Page 19: ...Procedures Press the start stop button and start folding Refer to page 18 To quit folding press the start stop button again To input the present setting to memory refer to Writing the Present Setting to Memory Refer to page 20 When the error message is indicated on the display and the machine stops refer to Error Message Appears on the Display and remove the error Refer to page 32 Folding Standard...

Page 20: ...81 2 X 11 81 2 X 14 51 2 X 81 2 11 X 17 Start Stop Button Numeric Keypad When folding operation starts the counter counts up one by one The machine stops automatically when the pre set number of sheets are com pleted Open the extension panel and check that the display shows the counter Input the number to fold using the numeric keypad Illustration shows 50 sheets as an example Start folding using ...

Page 21: ...rmed This function is used for off setting the sheet 0 4 50 50 100 50 99 50 51 50 50 50 Start Stop Test Feed Sheet Size Folding Pattern 81 2 X 11 81 2 X 14 51 2 X 81 2 11 X 17 Start Stop Button 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 STOP STOP What is Off set Off set means that dividing the sheets to specific number When folding the same number of sheet press the start stop button again ...

Page 22: ...the setting easily 10 job settings can be memorized at maximum 1 2 3 4 5 6 7 8 9 0 C 2nd opper 1st Stopper Memory Mode Stopper Position Display Stored To M1 Select No Sheet Size Fold Pattern Mode Selecting Button When selecting single fold press the mode selecting button twice When selecting the fold pattern except single fold press the mode selecting button three times Open the extension panel an...

Page 23: ...essing the 1st stopper moving button The display shows the memory number to write and the stopper position for about 2 sec then shows the counter The job setting is completed to memorize Job setting will not be deleted even if the power switch is turned off If there is already an another memory the memory will be overwritten 1 2 3 4 5 6 7 8 9 0 C 2nd Stopper 1st Stopper Memory Mode Stopper Positio...

Page 24: ...d fold pattern and the sheet size lamp will illuminate If no job setting is memorized 0 will be indicated at the stopper position When the memorized job setting is displayed the other memorized job settings can be seen by pressing the 1st stopper moving button This section explains how to read out the memory 1 2 3 4 5 6 7 8 9 0 C 2nd Stopper 1st Stopper Memory Mode Stopper Position Display M1 Load...

Page 25: ...d pattern lamp and the sheet size lamp illuminate Memory number and the counter appear after the job setting is completed to load 1 2 3 4 5 6 7 8 9 0 C 2nd topper 1st Stopper Memory Mode Stopper Position Display Memory 6 Loading 0 0 M 6 Mode Selecting Button Press the mode selecting button Yellow Other Functions ...

Page 26: ... 1 Length for 1st stopper 2 Length for 2nd stopper Select fold patter using the fold pattern selecting button Start Stop Test Feed Sheet Size Folding Pattern 81 2 X 11 81 2 X 14 51 2 X 81 2 11 X 17 1 2 3 4 5 6 7 8 9 0 C 2nd opper 1st Stopper Memory Mode Stopper Position Display 0 000 Set 1st Stopper Mode Selecting Button Fold Pattern Selecting Button Open the extension panel and press mode selecti...

Page 27: ... procedure 2 using numeric keypad The minimum digit is 0 1 mm 0 001 1 2 3 4 5 6 7 8 9 0 C 2nd Stopper 1st Stopper Memory Mode Stopper Position Display 2 362 Set 2st Stopper Input the required size for 2 stopper Numeric Keypad When single fold is selected 0 0 Set Stopper 2 will not indicated The 2nd stopper input range is from 50 to 215 mm 1 97 to 8 46 If the input figure is out of range 0 0 Set 2n...

Page 28: ...et is used set to left side and when small sheet is used set to right side Delivery Roller Store the job setting to the memory if necessary 1 2 3 4 5 6 7 8 9 0 C 2nd opper 1st Stopper Memory Mode Stopper Position Display Stored To M1 Select No Mode Selecting Button To store this job setting Refer to page 21 procedure 3 Not to store this job setting press mode selecting button twice to show the cou...

Page 29: ...et 2st Stopper 5 040 Set 1st Stopper St Test Feed Sheet Size Folding Pattern 81 2 X 11 81 2 X 14 51 2 X 81 2 11 X 17 St Test Feed Sheet Size Folding Pattern 81 2 X 11 81 2 X 14 51 2 X 81 2 11 X 17 Sta Test Feed Sheet Size Folding Pattern 81 2 X 11 81 2 X 14 51 2 X 81 2 11 X 17 St Test Feed Sheet Size Folding Pattern 81 2 X 11 81 2 X 14 51 2 X 81 2 11 X 17 1 2 3 4 5 6 7 8 9 0 C Memory Mode 1 2 3 4 ...

Page 30: ... shift If the skew is in this direction A Remove the folding skew B Folding Shift Feed Angle Adjusting Lever YES NO Start Stop Test Feed Sheet Size ing Pattern 81 2 X 11 81 2 X 14 51 2 X 81 2 11 X 17 Fold Line Shifts Adjust each part of the machine when the fold line shifts If both shifts and skew occur solve the skew first Set the sheet guide correctly as the figure shows Clean the roller referri...

Page 31: ...ion is shown on the display while stopper position displaying button is pressed Adjust the stopper positions 1st Stopper Adjustment 2nd Stopper Adjustment Stopper Position Displaying Button Stopper Adjusting Knob Delivery Condition Delivery Condition Reduce Turn to L Increase Turn to R Reduce Turn to L Increase Turn to R Reduce Turn to L Increase Turn to R Reduce Turn to L Increase Turn to R Reduc...

Page 32: ...Make sure to turn off the switch before removing the jammed sheet WARNING Delivery Roller Buckle Fixing Lever Buckle Section When laying down the buckle section hold the buckle so that it does not fall down suddenly by its weight Remove the delivery roller Pull the buckle fixing lever to the arrow direction Lay the buckle section down toward arrow direction ...

Page 33: ...et inside the buckle can be pushed out Start Stop Test Feed Sheet Size Folding Pattern 81 2 X 11 81 2 X 14 51 2 X 81 2 11 X 17 Troubleshooting Select the sheet size using the sheet size selecting button Turn off the power switch Pull out the buckle fixing lever and lay the buckle section down If the sheet is inside the buckle and can not be removed go to the procedures below Do not release the buc...

Page 34: ...and remove the sheet inside the buckle Push the breaker under the table which is popped out and turn on the power switch Error Check breaker Cause Remedy Refer to page 30 Breaker under the table is popped out Check Error Check breaker Table Empty 0 0 Jamming Close Buckle Safety Function Working 0 0 Feed Error P 32 33 P 34 P 34 P 34 P 34 P 34 NO YES Go to next page 0 3A 0 3A If the breaker trips ag...

Page 35: ...d Cause Remedy Cause Remedy Stopper 1 or 2 stops at upper limit and does not move Check 1 2 3 4 5 6 7 8 9 0 C er 1st Stopper Memory Mode Stopper Position Display Error Please wait 1 2 3 4 5 6 7 8 9 0 C er 1st Stopper Memory Mode Stopper Position Display Error Please wait YES NO NO Troubleshooting Error Message Appears on the Display 1 2 13 12 11 10 9 Ifthemachinedoesnotworkproperlyeven if performi...

Page 36: ...he table Press start button to clear the error There are no sheets on the table Table Empty Close Buckle Feed Error Safety Function Working Cause Remedy Remove the jammed sheet There is a jammed sheet inside the buckle or inside the roller Jamming Refer to page 30 Refer to page 30 Refer to page 39 Cause Remedy Cause Remedy Cause Remedy Cause Remedy Error MessageAppears on the Display Turn off the ...

Page 37: ...g Occurs Frequently Refer to page 38 When sheet can not be folded correctly there are many causes Check the cause one by one and perform the test folding to remove the problem Remedy Check Sheet size setting is correct Set the sheet size correctly Rollers are not set correctly Remedy Check Check that the rollers are set correctly Refer to page 42 Remedy Check Sheet guide is not set correctly Set t...

Page 38: ...efer to page 42 Remedy Check If the roller can not be installed correctly because the spring is extended or the roller is deformed please call your local dealer Refer to page 42 Remedy Check Refer to page 47 Performingparallelfoldwithsheetsover128 gsm Remedy Check Thick sheets over 128 gsm can not be parallel folded When the sheet jam occurs frequently there are various causes Check the cause one ...

Page 39: ... end of the former sheet The machine can not detect the sheet end and it may misdetect the sheet jam In this case input the long side to the 1st stopper setting Remedy Check Are rollers worn Replace the roller Remedy Cause Refer to page 42 Troubleshooting Sheet Jam Occurs Frequently Direction Direction 1 Stopper Set Value 1 Stopper Set Value ...

Page 40: ...Lever Table Height Adjusting Lever Remedy L 0 H Are used sheets too thin Use the sheets within specification Remedy Check When the double feeding occurs frequently there are various causes Check the cause one by one and perform the test folding to solve the problem Refer to page 52 Is air too strong Weaken the air setting 1 Press the mode selecting button inside the extension panel to show Air on ...

Page 41: ...use Please call your local dealer to replace the pump Remedy Cause When the no feeding occurs frequently there are various causes Check the cause one by one and perform the test folding to solve the problem Refer to page 52 Strengthen the air setting 1 Press the mode selecting button inside the extension panel to show Air on the display 2 Press stopper 2 moving button Upper to strengthen the air s...

Page 42: ...ing Rollers are worn Replace with the new one Cause Remedy Refer to page 42 Check Remedy Is used sheet too thin Use the sheets within specification If the machine does not work properly even if performing the remedies above inside of the machine may be damaged Please call your local dealer When the sheet has stain or wrinkle check the cause one by one and perform the test folding to solve the prob...

Page 43: ... Stopper is locked Stopper does not move Turn off the power switch once Then keep pressing the clear button and turn on the power switch again The memorized job data will all deleted Memorized information has problem Two or more fold pattern lamp and sheet size lamp are flashing Or alarming comes out as soon as the power switch is turn ON Remedy Cause Remedy Cause There is a jammed sheet Are break...

Page 44: ...nally Two rollers are just positioned on the ditch Lift them to remove Two rollers are identical It is not necessary to remember the set position and the direction for installing Buckle Section Buckle Fixing Lever Delivery Roller When laying down the buckle section hold the buckle so that it does not fall down suddenly by its weight 1 2 Pull the buckle fixing lever and lay the buckle section down ...

Page 45: ...e rear roller first Check that the roller shaft is positioned on the ditch properly 1 2 Roller Arrow Buckle Section Delivery Roller Maintenance Raise the buckle section and return the buckle fixing lever Clean the two rubber rollers which are removed and the three rollers inside using the clean cloth with alcohol or optional cleaner Three Rollers inside ...

Page 46: ...limit ReplacingtheGatePlate If the gate plate is worn it may cause double feeding When the double feeding occurs frequently replace the gate plate Turn off the power switch A B L H 0 A B Gate Plate Height Adjusting Lever Gate plate will lower to the lower limit ...

Page 47: ...xing screws of the gate plate using a driver Lift the gate plate up and remove Attach new gate plate in the reverse order of removal Replacing the Gate Plate Gate Plate Maintenance Do not remove the screws Fixnig Screw ...

Page 48: ...e sheet detect sensor If paper dust is collected on the sensor the sensor will not work properly Clean the sensor occasionally L 0 H Sheet Detect Sensor Feed Section Cover Sheet Detect Sensor Cleaning Clean the sensor shown with star using the cleaning brush ...

Page 49: ...he buckle fixing lever Cleaning the Sensor When laying down the buckle section hold the buckle so that it does not fall down suddenly by its weight Buckle Fixing Lever Buckle Section Buckle Fixing Lever Buckle Section Sheet Jam Sensor Cleaning Sheet Jam Sensor Maintenance Clean the sensor shown with star using the cleaning brush ...

Page 50: ...the stopper and the center bends The roller 2 and 3 pinch the bent part Sheet is delivered Sheet is delivered Folding Mechanism When the stopper position is changed Sheet Folding Mechanism How the sheet is folded This section explains the sheet folding mechanism 1st Stopper 1st Stopper First Buckle Roller ...

Page 51: ...r and the center bends The roller 2 and 3 pinch the bent part Sheet hits the 2nd stopper and the center bends The roller 4 and 5 pinch the bent part Deflector lowers to transport the sheet to seconf buckle Sheet is delivered d When the sheet is folded twice Sheet Folding Mechanism Deflector Second Buckle 1st Stopper 2nd Stopper First Buckle Appendix ...

Page 52: ...movable rollers and three rollers inside Set two rollers on the position where arrow shows Clean the sensor Raise the buckle section Return the buckle fixing lever Raise the buckle section Return the buckle fixing lever Raise the buckle section Return the buckle fixing lever Removing the jammed sheet Cleaning the sensor Cleaning the rollers Screen Description This section explains the meaning of e...

Page 53: ...sition with knob Input the required number of folded sheets Clean the roller Fold skew Folding shift Set the delivery roller Press test button to check the folding quality Press start button to start folding Press start button to start folding Place the sheets Parallel Fold Letter Fold Gate Fold Single Fold Accordion Fold Short Fold Screen Description Appendix ...

Page 54: ... 6 H Machine Weight Body 45 kg 100 lb Pump 7 kg 15 4 lb Environment Temperature 10 to 45 degrees Celcius Humidity 20 to 80 percent RH Machine Dimension PF P330 Single Fold Parallel Fold Short Fold Letter Fold Accordion Fold Gate Fold A3 A4 B4 B5 11 x 17 8 5 x 11 8 5 x 14 5 5 x 8 5 Max 310 mm 12 2 W x 432 mm 17 L Min 125 mm 5 W x 130 mm 5 2 L Normal Paper 53 to 157 gsm Parallel fold can be performe...

Page 55: ...ption Parts Major Specification This section lists the consumption parts Gate Plate 1 pc Roller 2 pcs Cleaner 1 pc Pump 1 pc Appendix Motor brush will be worn by 1 000 hours of use when the pump is used with maximum air pressure ...

Page 56: ... 8 L Letter Fold 13 M Memory Button 12 21 22 Memory Function 20 Memory Number 21 22 Mode Selecting Button 12 20 23 N Numeric Keypad 12 O Operation Panel 11 P Parallel Fold 13 Power Cable 7 9 Power Switch 10 14 Pre set Function 18 Pump 7 53 R Roller 28 42 53 S Sheet Detect Sensor 10 46 Sheet Guide 10 15 28 Sheet Guide Locking Knob 10 14 Sheet Jam Sensor 11 47 Sheet Size Selecting Button 13 15 Short...

Page 57: ......

Page 58: ...Standard Business Systems 10 Connector Road Andover MA 01810 978 470 1920 978 470 2771 PF P330 OM Revision 2 ...

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