Spirit SE500 Service Manual Download | Manualshive

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SERVICE MANUAL

SE500

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Summary of Contents for SE500

Page 1: ...SERVICE MANUAL SE500 ...

Page 2: ...gear motor to be overloaded and stop functioning Rearranging the cable properly or replacing it is the usual way to remedy cable issues c Console Malfunction d The circuit failure and unable to drive the gear motor Replacing the console is the only way to remedy the problem e Insufficient Power Only in case of batteries are used When batteries are without sufficient power and are unable to drive t...

Page 3: ...f there is any damage with gear motor 2 Check if the magnet is installed properly 3 Check if steel cable breaks 3 Starting resistance is too high 1 Check if safety brake is released 2 Check if steel cable is stuck 4 Sliding wheels not stay on the rail 1 Check if the wave washer is on the wheel shaft 2 Check if there is any damage with the roller 3 Check if crank axle crooks 5 The flywheel does not...

Page 4: ...elease the bolt under the right handlebar assembly as shown in figure 1 3 1 and then the bolt which secure the crank axle as shown in figure 1 3 2 and remove the pedal arm assembly as shown in figure 1 3 3 Remove the crank axle cover as shown in figure 1 3 4 and release the bolt on the crank axle as shown in figure 1 3 5 Release two screws which at the rear of left chain cover as shown in figure 1...

Page 5: ...any damage replace the gear motor Refer to step 3 for replacing procedures Figure 2 1 1 2 Check if the magnet is installed properly Please refer to checking procedure 1 3 Refer to step 2 for the proper position of the magnet 3 Check if steel cable breaks Refer to checking procedure 1 3 Please refer to step 3 to replace steel cable ...

Page 6: ...asher is on the wheel shaft Remove the wheel cover as shown in figure 4 1 1 and release the C ring as shown in figure 4 1 2 Check if the wavy washer is broken or missing as shown in figure 4 1 3 Resume the parts if wavy washer is OK Replace if it is broken or missing Figure 4 1 1 Figure 4 1 2 Figure 4 1 3 2 Check if there is any damage with the roller Refer to checking procedure 4 1 Replace the wh...

Page 7: ...wheel axle is in the notch and stay immediately next to the bearing as shown in figure A 1 If not push the C ring to the bearing to the end Then check if the positioning post at left side of the flywheel axle is tight and immediately next to the bearing as shown in figure A 2 If not push the positioning post to the bearing to the end If both C ring and the positioning post are in correct position ...

Page 8: ...sible as shown in figure B 4 and still keeps 2mm distance Resume all parts in order when everything is OK Figure B 1 Figure B 2 Figure B 3 Figure B 4 Step 3 If the steel cable breaks press the magnet housing and release the screw to separate from magnet housing as shown in figure C 1 and replace the cable with new one If the cable does not break remove the gear motor as shown in figure C 2 and unp...

Page 9: ...n in figure D 3 then release screws on bearing housing as shown in figure D 4 Lift the flywheel assembly and replace the belt PJ type with 8 notches 1000mm ong at left side and PK type with 6 notches and 1000 mm long at right side When the belt is positioned as shown in figure D 5 resume the whole flywheel assembly and bearing housing and tighten until 300 kgf Return the C ring to the end to the b...

Page 10: ...9 Customer Service EXPLODED DIAGRAM ...

Page 11: ...ting Arm 1 22 Tension Cable Retainers 2 23 Brake Mounting Bracket 1 24 Cup Washer For M8 Bolt 6 25 Bearing 6005 6 26 Bearing 6003 24 27 Rod End Bearing 2 28 Aluminum Track 4 29 C Ring 17mm dia 6 30 C Ring 25mm dia 5 31 Wave Washer 17mm dia 12 32 Nyloc Nut M6 6t 1 33 Nyloc Nut M8 7t 2 34 Nyloc Nut 5 16 7t 2 35 Socket Head Cap Bolt M5 0 8 12mm 4 36 Socket Head Cap Bolt M5 0 8 20mm 1 37 Socket Head C...

Page 12: ...m Black 6 61 Round Side Case Insert 2 62 Side Case L 1 63 Side Case R 1 64 Square End Cap 1 65 Crank Cover 2 66 Beverage Holder 1 67 Bearing Shaft Plug 6 68 Slide Wheel Cover Black 2 69 Button Head Plug 4 70 Round Cap 2 71 Handgrip End Cap 6 72 Pedal L 1 73 Pedal R 1 74 Sliding Wheel 4 75 Handpulse Outer Cover 2 76 Handpulse Plate 4 77 Transportation Wheel 2 78 Console Assembly 1 78 1 Top Console ...

Page 13: ...ensor W Cable 850mm 1 98 DC Power Cord 500mm 1 99 Handpulse Wire Coiled 500mm 1 100 Computer Cable Upper 1500mm 1 101 Computer Cable Lower 1000mm 1 102 Flat Head Socket Screw M5 0 8 12mm 4 103 Phillips Head Screw M4 0 7 12mm 6 107 Phillips Head Screw Driver 1 108 M10_L Allen Wrench 1 109 17m m_Wrench 1 110 M6_L Allen Wrench 1 111 13m m_Wrench 1 112 Phillips Head Screw M5 0 8 12mm 3 114 Tension Cab...

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