Spedo 2600 Service Manual Download

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1 - Spedo 2600 Service Manual

SP 007 011

Spedo 2600 Forms Cutter

SERVICE MANUAL

Issue 2

Part Number SP 007 011

76 Woolmer Way

Bordon

Hampshire GU35 9QF

ENGLAND

Telephone
National: 01420 487442
International: +44 01420 487442

Facsimile

National: 01420 477827
International: +44 01420 477827

Summary of Contents for 2600

Page 1: ...pedo 2600 Forms Cutter SERVICE MANUAL Issue 2 Part Number SP 007 011 76 Woolmer Way Bordon Hampshire GU35 9QF ENGLAND Telephone National 01420 487442 International 44 01420 487442 Facsimile National 01420 477827 International 44 01420 477827 ...

Page 2: ...2 Spedo 2600 Service Manual SP 007 011 Spedo 2600 Forms Cutter History Sheet Manual Issue Date Changes Incorporated 1 July 2012 First Edition 2 January 2013 Change of Address ...

Page 3: ...after mentioned against defects arising from faulty material or workmanship subject to the goods not having suffered maltreatment or interference The Company s liability under this guarantee is limited to replacing any part or parts found defective within a period as laid down in Company instructions after the date of delivery or installation Other Goods If goods not of the Company s manufacture a...

Page 4: ...fe operation and to retain the equipment in a SAFE condition All users of the equipment described in this manual MUST have received adequate training in its use and application in order to ensure SAFE AND PROPER USE Any adjustment maintenance or repair of the opened apparatus under voltage shall be carried out only by a skilled person who is AWARE OF THE HAZARD INVOLVED ...

Page 5: ...ion 2 Centre Cutter Unit 17 Section 2a Centre Cutter Lower Hub Removal 17 Section 2b Centre Cutter Arm Service 17 Section 2c Centre Cutter Lower Hub Blade Change 19 Section 2d Centre Cutter Arm Adjustment 20 Section 2e Centre Cutter Setting 21 Section 3 Cross Cut Blades 22 Section 3a Cross Cut Blade Guard Removal 22 Section 3b Cross Cut Blade Removal 23 Section 3c Blade Guide Preparation 24 Sectio...

Page 6: ...sembly Rebuild 41 Section 4g Pressure Head Assembly Setting 43 Section 5 Blade Drive System 45 Section 5a Blade Drive Belt Renewal 45 Section 5b Blade Sensor Set up 47 Section 6 In feed Section 49 Section 6a In feed Brush Element Renewal 49 Section 6b OMR Sensor Set up 49 Section 7 Trouble Shooting Guide 51 SCHEMATIC DIAGRAMS SP006 034 Operator Switch Assembly 53 SP006 844 Control PCB Internal I O...

Page 7: ...Spedo trained technician The first time that the cross cutting blade is to be actuated it must only be carried out manually by a Spedo trained technician The angular blades on the edge trimmers the centre cutter and the cross cutter are extremely sharp and care should be taken to protect fingers when the protective cover has been opened The manufacturer is not liable for damage caused by non obser...

Page 8: ...hnician Section 1 Edge Trimmer Units Section 2 Centre Cutter Unit Section 3 Cross Cut Blades Section 4 Drive Pressure Head Units Section 5 Blade Drive System Section 6 In feed Section Section 7 Fault Finding The following table shows which sections of the Service Engineers Tasks are to be completed at each 5 million cycle interval Once 50 million cycles are reached start again from 5 million Servi...

Page 9: ...g tasks must be completed daily Please read this complete section before starting WARNING The machine must be isolated from its power supply before starting any maintenance procedure 1 Open the safety cover to gain access to the paper feed section Using a vacuum cleaner to remove any build up of dust Fig 1 8 7 6 5 4 3 1 2 ...

Page 10: ...l has soaked in Fig 3 NOTE Do not over oil the wicks as this may cause marks on the edges of the forms 4 Lubricate the drive wheel drive shaft bush We recommend using light machine oil in an aerosol form to ease application Fig 4 5 Remove the blade guard Fig 5 WARNING Exposed blades proceed with caution 6 Loosen the two grub screws which retain the pressure head mount plate Fig 6 and lift the asse...

Page 11: ... to motors and drivers the tasks shown in the service table must be completed at each 5 000 000 cycle interval Please read this complete section before starting WARNING The machine must be isolated from its power supply before starting any maintenance procedure Section 1a Edge Trimmer Unit removal 1 2 3 4 5 6 7 8 ...

Page 12: ...lide the arm to one side allowing clear access to the lower centre cutter hub Fig 6 5 Loosen the lower centre cutter hub and slide it clear of its support Fig 7 6 Carefully remove the edge trimmer drive shaft by gently pulling it towards you The edge trimmer units and centre cutter lower hub will need to be supported during this process Failure to do so may result in the shaft becoming difficult t...

Page 13: ...ove the paper deflector plate to expose the edge trimmer blades Fig 3 4 WARNING Even blades that have been used may still be sharp so proceed with caution 3 Loosen the grub screw in the front of the edge trimmer which retains the eccentric bush Fig 5 WARNING The eccentric bush is spring loaded so you must keep your thumb over the top while removing the grub screw Fig 6 7 8 9 10 11 12 13 14 ...

Page 14: ...e axle is exposed you will be able to remove it from the edge trimmer unit Fig 9 WARNING The upper hub is no longer retained and may fall out 7 Carefully remove the upper hub Fig 10 8 Remove the lower hub retainer and carefully remove the hub Fig 11 You may need to apply a small amount of pressure to the drive edge of the lower hub Fig 12 9 Apply a small amount of light machine oil to the blade wi...

Page 15: ...15 Spedo 2600 Service Manual SP 007 011 Section 1c Edge Trimmer Unit rebuild continued 7 8 10 11 12 13 14 15 16 9 ...

Page 16: ... something to hold as you undo the upper edge trimmer blade Fig 6 WARNING Hold the blade as shown failing to do so may result in injury 3 Replace the upper blade Always fit a new upper blade if you either turn or replace the lower blade Fig 7 4 Apply a small amount of light machine oil to the upper hub wick Fig 8 5 Refit the springs and friction hub to the upper hub Fig 9 6 Apply HMP grease to the...

Page 17: ...o the position shown Retighten the grub screw The head of the eccentric bush should now be approximately flush with the side of the edge trimmer housing Fig 18 14 Cycle the edge trimmer unit by hand There should be no binding or stiffness in the operation Fig 19 WARNING Keep your fingers clear as you cycle the blades 15 Refit the paper deflector plate Fig 20 NOTE the deflector should be positioned...

Page 18: ...18 Spedo 2600 Service Manual SP 007 011 Section 2b Centre cutter arm service continued 3 4 5 6 7 8 9 10 11 12 ...

Page 19: ... for there to be a small number of marks on the bearing surface However if there are any deep scores this will affect the centre cutter operation Fig 7 7 Remove the circlip from the bearing assembly Fig 8 and remove the axle Fig 9 Check the bearings for signs of wear then lubricate the springs and axle with HMP grease and reassemble into the hub Fig 10 8 Refit the centre cutter blade This blade ha...

Page 20: ...e Centre Cutter for instruction on how to change the side the centre cutter cuts on Section 2d Centre cutter arm adjustment 1 To adjust the centre cutter arm to cut on the right side of the lower centre cutter blade First loosen the two grub screws marked Fig 1 Tighten the rear grub screw all the way in then loosen by turn Then retighten the two marked grub screws This will angle the blade as show...

Page 21: ...ti fret compound is used on the shaft as it is reinserted into the bearings either end of the drive shaft 2 Set the centre cutter lower hub so that the cutting edge of the blade is approximately central Fig 1 Tighten the hub in place Fig 2 During this section I will be setting the centre cutter arm to cut on the right side of the lower centre cutter blade This is our standard factory setting 1 2 3...

Page 22: ...is correct tighten the centre cutter arm in position Fig 7 5 Check the setting of the lower centre cutter hub support This should just cradle the hub and not act as a bearing surface equally there shouldn t be a visible gap between it and the lower centre cutter hub Adjust accordingly Fig 8 6 Test the centre cutter operation if the cut isn t clean complete Section 2d Centre Cutter Arm Adjustment S...

Page 23: ...ARNING Support the safety cover when removing the gas strut to prevent the cover slamming shut 4 Close the safety cover and remove the two retaining bolts You can now lift the cover clear of the machine Fig 4 5 Loosen the two grub screws which hold the kick out roller pressure head mount plate Then lift clear of the machine This will reveal the blade guide Fig 5 6 Remove the service doors both end...

Page 24: ...ne plate each end of the blade The upper cross cut blade can now be lifted clear of the machine WARNING Even blades that have been used may still be sharp so handle with care 4 Remove the strip cut plate Fig 5 5 Remove the screws which hold in place the kick out roller assembly making sure that first you remove the drive belts Fig 6 Belt removal shown in Section 1a Edge Trimmer Shaft Removal Fig 2...

Page 25: ...25 Spedo 2600 Service Manual SP 007 011 Section 3c Blade guide preparation 1 2 3 4 5 6 7 8 9 10 ...

Page 26: ...ear of the machine at about 45 degrees from vertical Fig 4 This should be carried out for both eccentrics 4 Check the blade guide s lateral position by measuring from the end of the guide to the inside edge of the blade mount The gap both ends should be approximately the same 1mm Fig 5 6 If this has been done correctly the upper cross cut blade backstop will sit approximately central in the relief...

Page 27: ... the three sets of nuts bolts and washers from the lower cross cut blade Fig 1 check the blade for ware The lower cross cut blade has two cutting faces so although one side may be blunt the other may still be sharp 2 Whether you are using the good side of a used blade or a new one you will need to use a medium grade oil stone to add a lead onto the far left edge of the blade Fig 2 3 Following the ...

Page 28: ...any straightening marks on the surface of the blade Also remove any burrs protruding vertically from the cutting face 3 Following the angle of the cutting face run the oil stone the full length of the blade Fig 3 This will remove any burrs protruding horizontally from the inner face of the blade Although a 45 degree blade is shown the same process is used for an 80 degree blade 4 Repeat step 2 3 u...

Page 29: ...e end of the lower cross cut blade The blade can now be tightened into place Fig 4 NOTE This must be set accurately as it will ultimately determine how square the final cut will be It is also worth re checking the 1 5mm overhang once the blade has been fully tightened For most applications this level of accuracy will be fine however Section 3g Advanced Lower Blade Adjustment shows the factory meth...

Page 30: ...ius edge of the form guide mount Fig 3 to the cutting face of the lower cross cut blade Fig 4 This measurement should be repeated from the other form guide mount to the opposite end of the lower cross cut blade 5 The measurement should be 122 30mm 0 05mm from the radius edge of each of the form guides to the cutting face of the lower cross cut blade at both ends Fig 5 The blade may need to be read...

Page 31: ...31 Spedo 2600 Service Manual SP 007 011 Section 3h Upper blade adjustment continued 5 6 7 8 9 10 11 12 13 14 ...

Page 32: ...32 Spedo 2600 Service Manual SP 007 011 Section 3h Upper blade adjustment continued 15 16 17 18 19 20 21 22 23 24 ...

Page 33: ...on 3h Upper blade adjustments continued 1 Refit the upper cross cut blade The blade should only be fitted loosely in position at this stage Fig 1 2 Loosen the blade backstop And pull the stop away from the blade guide Fig 2 25 26 27 28 29 30 31 32 ...

Page 34: ... blade to the lower edge of the blade mount block and the narrow end of the blade should measure 7mm 0 5mm Fig 7 This will give a measurement from the upper edge of the upper cross cut blade to the upper edge of the blade mount block of 11mm 0 5mm Fig 8 8 Once the upper cross cut blade has been positioned correctly a feeler gauge set to 0 2mm Fig 11 is inserted between the blade mounting block and...

Page 35: ...ipped stop closing the gap too much will damage the cutting edge of the lower blade 16 Once you are satisfied this has been set correctly push on the back of the eccentric located inside the machine and tighten the grub screw holding the eccentric in place Fig 20 17 Cycle the blade timing pulley anti clockwise Fig 23 until the wide end of the blade reaches the position shown on the up stroke Fig 2...

Page 36: ...ual SP 007 011 Section 4a Drive wheel assembly removal Please read this complete section before starting WARNING The machine must be isolated from its power supply before starting any maintenance procedure 1 2 3 4 5 6 7 8 9 10 ...

Page 37: ... a heat gun to warm the drive wheel DO NOT USE A BLOW LAMP 5 Loosen the two screws which clamp the drive wheel bearings Fig 5 6 Remove the operator side compartment door this will give you access to the back of the drive roller motor Remove the four screws which hold the motor in place Fig 6 and remove the motor Fig 7 7 Push the shaft out through the operator side of the machine Fig 8 The shaft sh...

Page 38: ...upport clamping surface for signs of damage Fig 4 Typically this will be caused by the bearing rotating in the bearing support If there are any signs of damage the bearing supports must be replaced 5 Refit the bearing supports Fig 2 leaving the clamp screw loose at this stage Section 4c Drive wheel assembly installation 1 Refit the drive wheel assembly by completing Section 4a Drive Wheel Assembly...

Page 39: ... as shown in Fig 1 2 IMPORTAINT Never under any circumstances remove the four screws two each end which hold the pressure head mount bar in position These screws have been highlighted with red paint Fig 2 Section 4e Pressure head assembly strip Section 4e Pressure head assembly strip continued 1 2 3 4 5 6 7 8 ...

Page 40: ...st be taken not to lose the shims as they can easily fall out 4 Remove the pressure adjuster wheel retaining screw from the top of the pressure head Fig 7 5 Loosen the pressure adjuster locking screw from the pressure adjuster wheel Fig 8 You are now able to unscrew and remove the pressure adjuster wheel Fig 9 CAUTION The pressure adjuster wheel is under spring pressure REMOVE WITH CARE 6 With the...

Page 41: ...41 Spedo 2600 Service Manual SP 007 011 Section 4f Pressure head assembly rebuild continued 3 8 7 6 5 4 2 1 9 10 ...

Page 42: ...asily get damaged Fig 1 NOTE If the nylon tips are distorted or missing they must be replaced 2 Apply grease to the pressure head spring Fig 2 then refit the pressure head upper section Fig 3 3 Apply grease to the pressure release pin on the pressure release assembly Fig 4 Section 4f Pressure head assembly rebuild continued 11 12 13 14 15 16 17 ...

Page 43: ... head to be excessively stiff 7 Check the condition of the pressure head axle The surface of the is axle clear of scores or evidence of bearing slip if the surface is in any way uneven the axle should be replaced Apply some anti fret compound to the surface of the axle Fig 12 in preparation for reinstallation 8 Check the condition of the surface of the pressure wheel It should be worn evenly and f...

Page 44: ...44 Spedo 2600 Service Manual SP 007 011 Section 4g Pressure head assembly setting continued 3 4 8 7 6 5 9 10 11 ...

Page 45: ... 6 Then rotate the pressure adjuster wheel anti clockwise to increase the load and clockwise to reduce the load Fig 7 The pressure is set once the form is gripped firmly between the two rollers Fig 8 5 Once the correct pressure has been set fix the pressure adjuster wheel in position with the locking screw Fig 9 6 Assuming the machine is now all back together test with paper Fig 10 Check the regis...

Page 46: ... can lift the blade drive motor Fig 5 and remove the blade drive belt Fig 6 5 Fit the new blade drive belt by looping it over the blade motor pulley first then over the blade drive timing pulley Fig 7 6 Tension the blade drive belt using the belt tension adjuster screw and then once the tension is set tighten the locking nut Fig 8 7 Tighten the blade motor into position Fig 9 Check the blade drive...

Page 47: ...47 Spedo 2600 Service Manual SP 007 011 1 2 3 4 5 6 7 8 9 10 ...

Page 48: ...asurement from the upper edge of the blade guide to the upper edge of the blade mounting block should be 45mm 0 5mm Fig 9 For a standard blade the blade measurement from the upper edge of the blade guide to the upper edge of the blade mount block should be 40mm 0 5mm Fig 10 8 If the measurement for your blade type does not match that stated in step 7 you will need to adjust the blade sensor The se...

Page 49: ...e grub screws on the underside of the in feed brush bar Fig 1 and remove the worn bush element 2 Insert a new bush element into the in feed brush bar Fig 2 and retighten the five grub screws 3 Loosen the three grub screw on both of the in feed guide brush holders Fig 3 and remove the worn brush element 4 Insert a new brush element into each of the in feed guide brush holders Fig 4 and retighten th...

Page 50: ...e live PROCEED WITH CAUTION 3 The OMR sensor should now be illuminated Fig 3 4 Rotate the blade timing pulley anti clockwise to drive the blade downward Fig 4 until the upper and lower cross cut blades overlap 5 Using a steel rule measure from the back of the upper cross cut blade Fig 5 to the illuminated mark from the OMR sensor Fig 6 The measurement should be 14 1 16 6 This measurement must be r...

Page 51: ...ice doors guards are in place Section 7 Trouble shooting guide The table below shows some of the most commonly reported faults and their possible causes Before fault finding we advise all settings on the machine are returned to standard also the machine is isolated from other equipment WARNING The machine must be isolated from its power supply before starting any of the following procedures Descri...

Page 52: ...de guide eccentrics worn Poor blade set up Worn blade drive belt Incorrect belt tension Centre cut is rough Centre cutter blades are worn Centre cutter is out of adjustment Centre support is set incorrectly or worn The locking lever spring is damaged The waste is coming through with the job Kick out roller pressure heads aren t engaged The strip cut plate is missing Kick out roller drive belts are...

Page 53: ... 2 R 4 S 6 U1A 4013 S6 Continuous D4 White 24V O P D1 White 24v D2 White 24V D3 White 24V D5 Red 24V D6 Green 24V S1 Forward Vernier S2 Back Vernier S3 Line Feed S4 Infeed S5 Cut S7 Stop S8 Start O P O P O P O P I P O P 24V 24V 24V 24V 24V I P I P O P O P 24V 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Conn1 24V BACK VERNIER SW START LAMP STOP LAMP CUT SW INFEED SW START SW STOP SW CONTINUOUS SW CUT LA...

Page 54: ... INPUT I15 SERVO ENABLE O0 IC33 TCLT1009 R92 3K9 R94 10K R93 3K9 LED16 3 3V 24V IC28 TCLT1009 R79 3K9 R81 10K R80 3K9 LED13 3 3V 24V IC8 TCLT1009 R27 3K9 R29 10K R28 3K9 LED1 3 3V 24V IC13 TCLT1009 R41 3K9 R43 10K R42 3K9 LED5 3 3V 24V IC25 TCLT1009 R71 3K9 R73 10K R72 3K9 LED11 3 3V 24V R113 10K R129 10K LED22 SMAJ30CA BSP76 24V D1 IC54 0V 24V SPEED BUZZER O13 5V 12v 12V UTXD1 BIT2 I21 BIT1 I20 U...

Page 55: ...4 HDR_8 1 2 3 4 5 6 J19 HDR_6 OPTO TCLT1009 3K9 10K LED 24v INPUT 3K9 3 3V 10K 10K LED OUTPUT SMAJ30CA BSP76 24V INPUT SCHEMATIC OUTPUT SCHEMATIC 24V PAUSE CUTTER EXTERNAL STOP STACKER READY STACKER PRESENT SPARE INPUT START PAUSE EXTERNAL SLEEP SPEED OUPUT CUTTER READY CUT PULSE CYCLE END RAMP ENABLE SPARE I O SPARE I O SPARE I O GND I14 I25 I11 I12 I1 I26 I31 EXT SPEED O14 O6 O7 I O 27 I O 28 I ...

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