South bend SB1092 Owner'S Manual Download

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A Tradition of Excellence

South Bend Tools

© OCTOBER, 2020 by South Bend Lathe Co.

For Machines Mfd. Since 9/20

MODELS SB1092 & SB1094

CYCLONE DUST COLLECTORS

OWNER'S MANUAL

Summary of Contents for SB1092

Page 1: ...A Tradition of Excellence South Bend Tools OCTOBER 2020 by South Bend Lathe Co For Machines Mfd Since 9 20 MODELS SB1092 SB1094 CYCLONE DUST COLLECTORS OWNER S MANUAL...

Page 2: ...on is a process that happens through training and experience If you are not an experienced operator of this type of machinery read through this entire manual then learn more from an experienced operat...

Page 3: ...rical Component Pictures 46 PARTS 48 SB1092 Parts 48 SB1094 Parts 50 Machine Labels 52 WARRANTY 53 INTRODUCTION 2 Identification 2 Description of Controls Components 3 Product Specifications 4 SAFETY...

Page 4: ...NOT connect power until instructed to do so later in this manual Untrained users have an increased risk of seriously injuring themselves with this machine Do not operate this machine until you have u...

Page 5: ...be cleaned or replaced Clean filter when operating pressure drops below 200mmAq If operating pressure reaches 150mmAq and cleaning does not improve performance replace the filter G Drum Lock Handle S...

Page 6: ...2 x 36 in 33 x 50 in Shipping Dimensions Carton 1 Type Cardboard Box on Wooden Pallet Weight 330 lbs 560 lbs Length x Width x Height 59 x 46 x 30 in 78 x 32 x 51 in Operation Dust Collector Type Two...

Page 7: ...Yes No Included Recommended Plug Type 6 15 L6 30 Switch Type Remote Control Magnetic Switch w Overload Protection Main Motor Type TEFC Capacitor Start Induction Horsepower 2 HP 5 HP Phase Single Phas...

Page 8: ...ter 14 1 2 in 19 5 8 in Canister Filter Length 23 5 8 in 39 1 4 in Collection Drum Size 28 Gallons 60 Gallons Impeller Information Impeller Type Radial Fan Impeller Size 14 1 2 in 15 5 8 in Impeller B...

Page 9: ...are as follows Death or catastrophic harm WILL occur Moderate injury or fire MAY occur Death or catastrophic harm COULD occur Machine or property damage may occur Basic Machine Safety Owner s Manual...

Page 10: ...zard by verifying that all fastening devices are properly secured and items attached to spindles have enough clearance to safely rotate Chuck Keys or Adjusting Tools Tools used to adjust spindles chuc...

Page 11: ...chine is ONLY designed to collect wood dust and chips from woodworking machines DO NOT use it to collect silica polyurethane toxic fumes metal dust or shavings lead paint drywall asbestos biohazards e...

Page 12: ...section The typical preparation process is as follows 1 Unpack the machine and inventory the contents of the box crate 2 Clean the machine and its components 3 Identify an acceptable location for the...

Page 13: ...formation Grounding Requirements SB1092 at 220V 9 Amps SB1094 at 220V 34 Amps For your own safety and protection of property consult an electrician if you are unsure about wiring practices or applicab...

Page 14: ...nd shorten motor life Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller higher gauge numbers indicate smaller sizes Any extension cord used with this machin...

Page 15: ...Filter 1 B Housing Assembly 1 C Collection Drum 1 D Cone 1 E Base 1 F Drum Lid 1 G Support Panel 1 H Side Panel Left 1 I Side Panel Right 1 J Inlet Adapter 1 K Hose 2 1 L Quick Connector 1 M Hose Clam...

Page 16: ...4 O Quick Connectors 2 P Inlet Adapter 1 Q Collection Bag Drum Clear Plastic 1 R Collection Bag Filter Clear Plastic 1 S Drum Lock Handle 1 T Swivel Casters 2 U Locking Swivel Casters 2 V Flange Bolt...

Page 17: ...w External Retaining Ring Internal Retaining Ring E Clip Set Screw Hex Nut Flat Washer Key Hex Bolt Lock Washer 5mm 10mm 15mm 20mm 25mm 30mm 35mm 40mm 45mm 50mm 55mm 60mm 65mm 70mm 75mm MEASURE BOLT D...

Page 18: ...e described in this manual Physical Environment The physical environment where your machine is operated is important for safe operation and longevity of parts For best results operate this machine in...

Page 19: ...reventative if applicable To assemble dust collector 1 Install swivel casters to base with 16 5 16 18 x 1 2 flange bolts see Figure 9 2 Attach side panels to base with 5 16 18 x 1 2 flange bolts see F...

Page 20: ...t 1 of 2 6 Connect pressure gauge tube to hose ports on housing assembly and pressure gauge see Figure 15 7 Attach 2 hose s to hose port s on housing assembly with 2 hose clamp s see Figure 15 Note At...

Page 21: ...and tighten pre installed screw to secure see Figure 20 x8 Inlet Port Inlet Adapter 10 Attach cone to housing assembly with cone clamp then tighten pre installed hex bolt to secure see Figure 18 Figu...

Page 22: ...Figure 23 Canister filter attached to housing assembly x8 This machine and its parts are heavy Serious personal injury may occur if safe moving methods are not used To reduce the risk of a lifting or...

Page 23: ...dust hose s with quick connector s to lower port s of collection drum see Figure 25 Figure 25 SB1094 collection drum assembled Upper Drum Lower Drum Drum Clamp Caster Quick Connector 20 Place bag insi...

Page 24: ...and related safety information DO NOT operate or allow others to operate machine until the information is understood To test run your machine 1 Clear all setup tools away from machine 2 Lock all swive...

Page 25: ...eep ducting directional changes to a minimum The more curved fittings you use the greater the loss of suction at the dust producing machine Gradual directional changes are more efficient than sudden d...

Page 26: ...s and crimped ends that unavoidably increase static pressure loss Flexible hose is generally used for short runs small shops and at rigid duct to tool connections There are many different types of fle...

Page 27: ...h only needs the basic details of the shop layout similar to the figure below including all your current planned machines and your planned placement of the dust collector Dust Collector Figure 30 Basi...

Page 28: ...have a built in dust port use the following table to determine which size of dust port to install Machine Average Dust Port Size Table Saw 4 Miter Radial Arm Saw 2 Jointer 6 and smaller 4 Jointer 8 12...

Page 29: ...ule of thumb for a branch line duct is that the velocity of the airflow must not fall below 4000 FPM For small medium sized shops using the dust port size from the machine as the branch line duct size...

Page 30: ...tables to calculate the resistance of duct work Duct Dia Approximate Static Pressure Loss Per Foot of Rigid Duct Approximate Static Pressure Loss Per Foot of Flexible Duct Main Lines at 3500 FPM Bran...

Page 31: ...oss is above the requirement of the machine connected to the end of that branch line then dust collection will most likely be successful Congratulations You ve just designed your own dust system Refer...

Page 32: ...ormance Curve CFM 2500 2250 2000 1750 1500 1250 1000 750 500 250 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0 11 0 STATIC PRESSURE Inch H2O The air flow test probe is located 1 5x duct diameter upstream...

Page 33: ...ranching duct system and blast gates the system must still be grounded as mentioned above We recommend inserting a continuous bare copper ground wire inside the entire duct system and attaching the wi...

Page 34: ...chips and dust may become airborne leading to serious eye injury or lung damage Wear safety glasses and a respirator to reduce this risk This cyclone dust collector creates a vortex of incoming air t...

Page 35: ...gauge 8 opening Total length 12 5 Figure 51 T27422 Viewing Spool This section includes the most common accessories available for your machine which are available through our exclusive dealer Grizzly...

Page 36: ...ngths H7429 8 Industrial Dust Collection Machine Adapter H5238 8 Industrial Dust Collection Pipe Clamp H5239 8 Industrial Dust Collection Adjustable Nipple H5250 8 Industrial Dust Collection Pipe Hang...

Page 37: ...all 1 800 523 4777 H5293 4 Metal Duct Starter Kit H5295 5 Metal Duct Starter Kit H5297 6 Metal Duct Starter Kit Save over 20 with this great starter kit In cludes 2 machine adapters 10 pipe clamps 3 5...

Page 38: ...ilter This dust collector uses an automatic filter brush to remove dust buildup and debris from the filter pleats The system will turn ON for approximately 90 seconds after the machine is turned OFF t...

Page 39: ...d replace filter collection bag or bags 1 DISCONNECT MACHINE FROM POWER 2 Release bag clamp around bottom of canister filter then remove filter collection bag see Figure 59 IMPORTANT To contain wood d...

Page 40: ...Tie bag closed Figure 60 Filter collection bag components Canister Filter Bag Clamp Collection Bag 3 While supporting canister with forklift or jack remove 8 flange bolts securing canister to housing...

Page 41: ...feet The receiver and remote control must be paired when the batteries are changed or if the remote control begins to function erratically To pair remote 1 Press and hold red RESET button for 3 secon...

Page 42: ...clean contact points Replace either if at fault 14 Motor or motor bearings at fault 14 Replace motor Machine stalls or is underpowered 1 Dust collection ducting problem 1 Allow motor to cool reset ov...

Page 43: ...hood on stand 10 Dust collector undersized 10 Install larger dust collector 11 Filter brush motor at fault 11 Test repair replace Remote control does not operate dust collector 1 Machine is disconnect...

Page 44: ...ctable results including serious injury or fire Motor Wiring The motor wiring shown in these diagrams is current at the time of printing but it may not match your machine Always use the wiring diagram...

Page 45: ...Switch Box Cover Motor 220V 2 1 3 4 4 4 3 2 2 2 Bk Bk Bk Bk Bk Bk Bk Bk Bk Bk 6 15 Plug Hot Hot Ground 220 VAC G Bk WARNING SHOCK HAZARD Disconnect power before working on wiring Bk Bk Bk Bk F1A250V F...

Page 46: ...igure 65 SB1092 filter brush motor junction box Figure 66 SB1092 main motor junction box Start Capacitor Figure 64 SB1092 switch box interior Power Cord To Filter Brush Motor To Main Motor Circuit Bre...

Page 47: ...ore working on wiring Bk 1 2 3 4 5 6 28 35 42 Bk Bk DISCONNECT SWITCH as recommended SINGLE PHASE 220 VAC F1A250V Run Capacitor 1 2 F 450V Receiver Reset Button 1A 125V F1A250V 6 Bk Bk Bk Run Capacito...

Page 48: ...E L E C T R I C A L SB1094 Electrical Component Pictures Figure 67 SB1094 switch box interior To Power Cord To Filter Brush Motor To Main Motor Start Button Emergency Stop Button Contactor Remote Res...

Page 49: ...chines Mfd Since 9 20 Model SB1092 SB1094 47 E L E C T R I C A L Figure 69 SB1094 capacitor box Figure 68 SB1094 filter brush motor junction box Figure 70 SB1094 main motor junction box SB1094 Electri...

Page 50: ...7 8 8 24 8 8 9 10 11 12 13 14 15 16 16 16 17 18 19 1 19 19 2 20 21 21 22 22 23 24 24 24 24 24 24 24 24 89 24 25 26 26 27 27 27 28 28 29 29 30 30 31 31A 32 33 34 35 36 37 37 38 39 40 41 42 43 44 45 46...

Page 51: ...STRAIN RELIEF TYPE 3 M16 2 15 PSB1092015 MAIN HOUSING 63 PSB1092063 STRAIN RELIEF TYPE 3 M20 2 5 16 PSB1092016 TAP SCREW 10 X 3 8 64 PSB1092064 MAGNETIC SWITCH 17 PSB1092017 WIRE CLIP UC4 65 PSB10920...

Page 52: ...7 18 19 19 1 19 2 20 21 21 22 22 23 24 24 24 24 24 24 24 24 24 91 25 26 26 27 27 27 28 28 29 29 30 30 31A 31 32 33 34 35 36 37 37 38 39 40 41 42 43 44 45 46 47 48 49 49 50 51 52 52 53 54 55 56 57 58 5...

Page 53: ...M6 1 X 25 63 PSB1094063 STRAIN RELIEF TYPE 3 M25 3 15 PSB1094015 MAIN HOUSING 64 PSB1094064 MAGNETIC SWITCH 16 PSB1094016 TAP SCREW 10 X 3 8 65 PSB1094065 LEFT DRUM BRACKET 17 PSB1094017 WIRE CLIP UC4...

Page 54: ...ower supply wires conduit or any other electrical equipment becomes damaged promptly repair 10 Do not use without dust bag canister or filters in place 11 Always wear a respirator when emptying bags o...

Page 55: ...of any domestic or foreign government industry or authority In no event shall South Bend s liability under this warranty exceed the original purchase price paid for this machine Any legal actions brou...

Page 56: ...southbendtools com Printed In Taiwan AI21146...

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