Sony PCV-W500GN1 VAIO User Guide (primary manual) Service Manual Download

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SERVICE MANUAL

TOP

PCV-W Series

(17inch)

American Area

US Model
Canadian Model

PERSONAL COMPUTER

FOR SAFETY

• Design and specifications are subject to

change without notice.

2005E0500-1
©2005 Sony Corporation
Published by Sony EMCS NAGANO TEC

9-874-380-15

PCV-W700G

Revision History

Ver. 6-2005E

Line up: PCV-W500GN1

PCV-W510G

PCV-W600G

PCV-W700G

Summary of Contents for PCV-W500GN1 VAIO User Guide (primary manual)

Page 1: ...ican Area US Model Canadian Model PERSONAL COMPUTER FOR SAFETY Design and specifications are subject to change without notice 2005E0500 1 2005 Sony Corporation Published by Sony EMCS NAGANO TEC 9 874 380 15 PCV W700G Revision History Ver 6 2005E Line up PCV W500GN1 PCV W510G PCV W600G PCV W700G ...

Page 2: ... of the cells must be avoided to prevent one or more of the following occurrences release of toxic materi als release of hydrogen and or oxygen gas rise in surface temperature If a cell has leaked or vented it should be replaced immediately while avoiding to touch it without any protection Service and Inspection Precautions 1 Obey precautionary markings and instructions Labels and stamps on the ca...

Page 3: ...SASSEMBLY 3 FOR SAFETY 1 TOP COVER ASSY 2 MEMORY MODULE CPU TO NEXT PAGE 4 ANL 42 BOARD 6 IO PANEL ASSY HINGE COVER ENX 25 BOARD RISER BOARD CI R 3 REAR COVER 5 HDD 7 MAIN UNIT 1 8 MAIN UNIT 2 13 SWITCHING POWER 11 DC FAN WITH HEAT SINK 10 MOTHER BOARD 9 12 ...

Page 4: ...EYBOARD UNIT CONTINUED FROM PREVIOUS PAGE 17 CNX 217 BOARD INVERTER UNIT RAY CATCHER UNIT 15 REAR COVER LCD ASSY 14 FRONT UNIT 18 SPEAKER UNIT 21 24 ANL 41 BOARD OPTICAL DRIVE SLIMIDE BOARD 1 22 OPTICAL DRIVE SLIMIDE BOARD 2 23 OPTICAL DRIVE SLIMIDE BOARD 3 19 LEX 48 BOARD LCD UNIT 20 ...

Page 5: ...SAFETY 1 TOP COVER ASSY Removal procedure 1 Detents Detents Detents Top cover assy Detents Release button 1 While pressing the release button slide the Top cover assy in the direction of the arrow and disengage the nine detents Then remove the Top cover assy 1 To Flowchart ...

Page 6: ... the Memory module so that the protrusion of socket enters into the notch of the Memory module 2 When the Memory module is inserted completely check that the clips are closed 3 Be sure to insert the Memory modules starting from the having the smallest bank number Memory module Memory protection bracket 3 Open the two clips Notes when installing the Memory module 1 1 Remove the screw B 3 X 6 7 682 ...

Page 7: ...B 3 X 6 7 682 547 09 Black B 3 X 6 7 682 547 04 Silver 3 Remove the four screws Such as I O panel connectors 3 3 3 2 4 4 Disengage the eleven detents then remove the Rear cover in the direction of the arrow with care not to damage the I O panel connectors and others 2 Remove the two screw covers Detents Detents Rear cover 3 To Flowchart ...

Page 8: ...o screws 3 4 4 Disconnect the four connectors Red White ANL 42 board AMP bracket ANL 42 board 2 2 Disengage the two detents and remove the AMP bracket and the ANL 42 board in the direction of the arrow Detents When installing connect the connectors having the same color together B 3 X 6 7 682 547 09 Black PSW 3 X 6 7 682 947 01 Gold 4 To Flowchart ...

Page 9: ...he HDD bracket assy 4 Remove the two connectors 5 3 4 1 HDD bracket assy HDD Nickel cloth tape W700G Nickel cloth tape W700G 2 3 Peel off the Nickel cloth tape 1 2 Remove the bracket assy and HDD in the direction of the arrow B 3 X 6 7 682 547 09 Black SW NO 6 32UNC 7 645 944 01 Gold Attach the Nickel cloth tape 3 as shown in the picture below 1 W700G Model only 5 To Flowchart ...

Page 10: ...he five screws and remove the Main shassis stay 3 Remove the two screws and the two detents and remove the Hinge cover 2 Disengage the four detents and remove the IO panel assy IO panel assy Detents Detents Hinge cover B 3 X 6 7 682 547 09 Black B 3 X 6 7 682 547 09 Black 1 1 1 2 3 3 6 IO PANEL ASSY HINGE COVER 6 To Flowchart ...

Page 11: ...ess IDE HDD Harness AUDIO RELAY Secure the harness AUDIO RELAY with the UL tape Secure the harness AUDIO with the cable clamp The harness that comes from the switching power supply unit When assembling route the wires as shown in the right picture Harness AUDIO 1 1 Disconnect the harness from the cable clamp 2 2 Peel off the UL tape B 3 X 6 7 682 547 09 Black 7 8 To Flowchart ...

Page 12: ...t the Main unit further and disconnect the two connectors 5 Remove the Main unit in the direction of the arrow B Main unit Coating clip 2 Disconnect the harness by staighting up coating clip slightly 1 Peel off the Nickel cloth tape which connects MPEG bracket and MAIN chassis W600G W700G 3 While tilting the Main unit in the direction of the arrow A disconnect the two connectors 1 Nickel cloth tap...

Page 13: ...r leaf tapes 25 as shown in the right picture Copper leaf tapes 3 2 1 1 4 4 Remove the ENX 20 26 board DC fan and others in the direction of the arrow A Then disconnect the B to B connector 1 Remove the two connectors q Disconnect the connector 3 Remove the three screws 7 Remove the ENX 20 26 board and the Riser board in the direction of the arrow B 6 Remove the four screws and the coating clip PS...

Page 14: ...he two screws 3 Remove the two connectors 4 Remove the seven screws and lift up the mother board in the direction of the arrow B then remove it 2 Lift up the CNR askey modem in the direction of the arrow A and disconnect the B to B connector CNR askey modem Mother board PSW 3 X 5 7 682 946 01 Gold PSW 3 X 6 7 682 947 01 Gold 10 To Flowchart ...

Page 15: ...e the lock and remove the clips Heat sink Retention module CPU To remove the heat sink raise the CPU straight up from the Retention module However there can be a case that the CPU has adhered to the heat sink In such a case raise the CPU straight up from the Retention module being careful that the CPU pins must not be bent Then warm up the CPU and heat sink using a hair dryer or the like and then ...

Page 16: ...CPU or heat sink after thermal dissipation grease is wiped off and apply the grease to the position shown in the figure Thermal dissipation grease Silicon compound G 765 90G Amount of application 0 5 g equivalent to twice the size a wooden safety match head Take care not to apply the grease to any other places because it has high conductivity 1 Raise the lever in the direction of the arrow A 2 Pul...

Page 17: ... tape 1 Peel off the UL tape 3 Remove the two screws and remove the duct L Duct L SLIMIDE BOARD SWITCHING POWER P1 P2 P3 MOTHER BOARD HDD Duct R 4 Disconnect the connector 5 Remove the Switching power supply unit in the direction of the arrow 6 Remove the screw and remove the duct R from the Switching power 2 Remove the two screws K 3 X 8 7 682 248 04 Silver B 3 X 6 7 682 547 09 Black B 3 X 6 7 68...

Page 18: ...talled confirm that the harness can be moved smoothly in order to check that the harnesses are not pintched 1 Remove the connector 3 Remove the screw and remove the Herness cover bracket assy Herness cover bracket assy Herness cover bracket assy 4 Remove the four screws and remove the Hinge main from the front unit 2 Remove the four screws and remove the Hinge main and the Front unit together PS 4...

Page 19: ...harness INVERTER inside of the screws UL tape 3 Disengage the detents 3 and remove the rear LCD cover assy 6 Disconnect the four connectors 4 Peel off the UL tape 5 Peel off the Nickel cloth tape 4 2 Remove the four screw covers and the six screws 2 1 Disengage the lower two detents and the upper detent part and remove the rear panel assy B 3 X 6 7 682 547 09 Black 1 6 UL tape 4 5 1 Shape can be d...

Page 20: ...the detent Detent 1 Attach the UL tape 1 to secure the harness as shown in the right picture Route the cables as shown in the figure 4 4 5 Keyboard unit 4 1 Peel off the UL tape 3 Remove the screw 4 Remove the six screws 5 Remove the LCD unit in the direction of the arrow and separate the LCD unit from the Keyboard unit 2 Disconnect the connector PS 3 X 6 7 682 647 01 Gold SCREW M3 X 5 3 081 229 0...

Page 21: ...2 6 6 5 5 1 Open wide the Coating clip and disconnect the harness 3 Disconnect the harness 2 Disconnect the three connectors 4 Remove the two screws and remove the CNX 217 board PS 3 X 6 7 682 647 01 Gold 6 Disconnect the four connectors 5 Remove the two screws and remove the Inverter shield 1 PS 3 X 6 7 682 647 01 Gold 7 Remove the two screws and remove the inverter unit 8 Peel off the two UL tap...

Page 22: ...bushing Speaker unit 2 Attach the three UL tapes 1 to secure the harness and the flexible flat cable LED as shown in the picture below UL tape Route the harness upper the guide of the LCD chassis assy 1 Peel off the three UL tapes 2 Remove the Speaker unit and the Speaker bushing together and remove the Speaker bushing 18 To Flowchart ...

Page 23: ...etents and remove the two Ground plates Lower one Ground plate Upper LCD unit LCD chassis assy and others Ground plate Upper Ground plate Lower Ground plate Lower Detents Precautions during installation When performing the air blowing on the acrylic panel perform it starting from center toward outside Flexible flat cable LED Flexible flat cable LED PS 3 X 6 7 682 647 01 Gold Give folding to flexib...

Page 24: ...n the picture below 1 Peel off the nine Nickel cloth tapes 1 and the two UL tapes 5 Peel off the three Glass tapes and Coper leaf tape 2 3 Remove the LCD unit from the LCD chassis with care not to give scar on the Harness 4 Disconnect the Harness 1 W500GN1 W510G 5 tapes W600G W700G 9 tapes 2 Remove the four screws K 3 X 6 7 682 247 04 Silver 1 1 Nickel cloth tape W600G W700G Nickel cloth tape W600...

Page 25: ...tical drive Slimide board and the Drive holder together in the direction of the arrow To next page When peeling off the slim IDE be careful not to breake the IDE shield Slimide board Finger IDE Optical drive Drive holder 2 Remove the four screws PS 3 X 6 7 682 647 01 Gold 3 Remove the two screws PS 3 X 4 7 682 645 01 Gold 2 3 5 1 4 1 Shape can be different depending on models Optical drive Slimide...

Page 26: ...rive holder Drive holder P 2 X 2 7 627 853 07 Silver 1 W700G Model only 2 W600G W700G Model 3 W600G Model only 4 W500GN1 Model only 5 W500GN1 Copper leaf tape W510G Drive radiation sheet W600G W700G Drive radiation sheet silver 2 Peel off the Gasket 6X6 1 and Copper leaf tape 2 UL tape 3 Copper leaf tape UL tape 1 Copper leaf tape W600G W700G UL tape W600G 3 4 4 Drive radiation sheet Drive radiati...

Page 27: ...ion by sliding the detents and remove the Escutcheon Slimide board P 2 X 2 7 627 853 07 Silver 1 W700G Model only 3 W600G W700G Model 2 Optical drive W500GN1 W600G DVD RW W510G DVD ROM CD RW W700G DVD DW 4 The disassembling procedurey of the Escutch eon is different depending upon the models Copper leaf tape W600G W700G 4 Peel off the Copper leaf tape 3 2 1 1 4 Detents Detents Nickel cloth tape Be...

Page 28: ...pe Copper leaf tape W700G 2 1 Peel off the Copper leaf tape and disconnect the connector 3 Remove the four screws 1 W700G Model only 4 Remove the ANL 41 board and the ANL shield together in the direction of the arrow then separate them 2 Peel off the Copper leaf tape 1 and remove the two connectors PS 3 X 6 7 682 647 01 Gold Removal procedure 24 To Flowchart ...

Page 29: ...X 217 BOARD RISER BOARD CI R HARNESS AUDIO KEYBOARD UNIT HARNESS LCD POWER SUPPLY HARNESS RELAY HARNESS IDE CD DVD HARNESS INVERTER HARNESS AUDIO RELAY HARNESS AUDIO RELAY HARNESS AUDIO VOLUME FPC MS FPC LED HARNESS YU AUDIO P3 P3 P1 P1 P2 P2 POWER EXTENTION CABLE POWER CN1 CN2 MEMORY BOARD LCD UNIT DVD RW DVD ROM CD RW DVD DW Drive DC FAN WITH HEAT SINK SIDE PANEL MEMORY STICK SLOT BRIGHTNESS DIA...

Page 30: ...6 41 213 27 85 100 137 168 130 167 129 213 213 11 12 210 176 139 213 207 204 82 140 92 A A B B Front unit 1 2 Main unit 99 81 213 199 213 167 213 157 78 183 182 62 101 213 55 204 204 123 204 Except W600G W700G W500GN1 W510G W500GN1 W510G 84 84 W600G W700G 93 93 W600G W700G Except W500GN1 W500GN1 W510G W700G 185 W600G W700G Except W500GN1 W700G W700G W700G W700G 197 104 167 ...

Page 31: ...MEHARNESS DISASSEMBLY TOP EXPLODED VIEW 31 FOR SAFETY 102 54 55 207 207 135 207 214 24 29 126 1 94 201 127 213 207 98 128 164 164 184 154 170 3 2 5 4 59 60 58 57 54 186 W600G W700G W500GN1 W510G W500GN1 W510G W510G 155 2 MAIN UNIT ...

Page 32: ...202 202 13 95 209 180 61 58 56 161 53 26 52 153 166 141 97 169 166 166 96 205 14 14 119 W600G W700G 181 56 156 B to Front unit 2 4 213 216 Front unit 2 168 168 164 198 198 187 190 Except W600G W700G W600G W700G Except W700G W500GN1 Except W500GN1 Except W700G W700G W700G W600G W700G Except W700G W700G 166 176 194 142 159 160 141 W700G 165 3 FRONT UNIT 1 ...

Page 33: ... 60 168 136 152 158 163 203 91 121 196 157 205 143 152 168 121 59 167 73 113 23 205 25 51 74 77 77 173 73 113 75 122 120 76 172 173 172 122 174 174 51 52 A A C from Front unit 1 3 168 167 163 195 163 163 163 167 188 188 111 W600G W700G Except W700G W700G W700G W600G W700G W600G W700G W500GN1 W600G W700G W700G W700G W700G 167 205 178 W500GN1 W600G W700G ...

Page 34: ...lexible flat cable 163 163 163 W600G W700G 195 W700G 163 W600G W700G 163 163 158 W700G 167 157 W700G 196 W700G 163 W600G W700G 162 188 W700G 188 W600G W700G 168 163 W600G W700G 152 Except W700G 152 Except W700G 152 Except W700G 5 LOCATION OF THE TAPES AND THE GASCKETS ON THE LCD CHASSIS ASSY ...

Page 35: ...LODED VIEW FRAMEHARNESS DISASSEMBLY TOP EXPLODED VIEW 35 FOR SAFETY 6 ACCESSORIES 303 MOUSE 301 POWER CORD 302 COAXIAL CABLE F TYPE RF 304 TELEPHONE CORD 306 PCWA C800S 305 REMOTE COMMANDER W500GN1 W510G W600G W700G ...

Page 36: ...DR 512MB V826664K24SATG C0 6 600 192 01 DDR 512MB HYS64D64320GU 6 B 5 7 300 000 40 SILICON COMPOUND G 765 90G 11 A 1063 778 A HDD W CVXL80 WD2000BB 98FTA0 200GB ASSY S A 8115 583 A HDD S U9 ST3160022A 160GB ASSY S A 8115 570 A HDD M CALYPSO 6Y160 0 160GB ASSY S A 8117 838 A HDD HG VC3 HDS722516VLAT 160GB ASSY S A 8115 584 A HDD S AP ST38001 A 80GB ASSY S A 1080 054 A HDD S AP ST38001 A 80GB ASSY S...

Page 37: ... BRACKET IDE 96 4 676 628 01 SHIELD ANL 97 4 677 031 01 SHIELD IDE 98 4 673 355 01 BRACKET KI 03 SUMMER 03 FALL 04 SPRING 04 SUMMER Ref No Part No Description W500GN1 W510G W600G W700G Remarks Column 99 4 673 349 02 HINGECOVER SHIELD 4 673 349 03 HINGECOVER SHIELD 100 4 673 347 01 TOP PANEL SHIELD 101 4 673 353 01 AMP BRACKET 102 X 4625 873 2 RISER CHASSIS ASSY 103 X 4626 124 1 HINGE COVER BRACKET...

Page 38: ... TAPE NI CLOTH 197 4 677 412 31 TAPE COPPER LEAF 198 4 669 791 41 GASKET 6X6 199 2 055 152 11 GASKET 8X10 201 4 675 008 01 SCREW CROSS HOLE PLATE 202 7 627 853 07 PRECISION SCREW P 2X2 TYPE 3 203 7 682 247 04 SCREW K 3X6 204 7 682 547 04 SCREW B 3X6 205 7 682 647 01 SCREW PS 3X6 206 7 682 659 01 SCREW PS 4X5 207 7 682 947 01 SCREW PSW 3X6 209 3 081 229 01 SCREW M3X5 210 4 645 944 01 SCREW SW NO 6 ...

Page 39: ...CV W510G FIT D2003_113 12 Ver 3 2004 1 15 Revised Edition Added Model PCV W600G FIT D2003_178 13 Ver 4 2004 4 19 Revised Edition Added Model PCV W700G FIT D2004_090 14 Ver 5 2005 3 11 QUICK MEMO reflection FIT D2004_175 FIT D2005_017 FIT D2005_063 15 Ver 6 2005 5 20 CORRECTION Heading Remarks Confidential PCV W Series 17inch AM ...

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