Ski-Doo MX Z X 600 RS Operator'S Manual Download

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mmo2013-006_MX Z X 600RS_520 001 219_en PATH.ai 1 2012-07-11 10:27:00

Summary of Contents for MX Z X 600 RS

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Page 2: ...e yourself with your new vehicle In USA products are distributed by BRP US Inc In Canada products are distributed by Bombardier Recreational Products Inc The following are trademarks of Bombardier Rec...

Page 3: ...BRP warranty and a network of authorized Ski Doo snowmobile deal ers ready to provide the parts service or accessories you may require At delivery you were informed of the warranty coverage and signe...

Page 4: ...date one passenger Keep this Operator s Guide in the vehi cle as you can refer to it for things such as maintenance troubleshooting and instructing others Note that this guide is available in sev eral...

Page 5: ...ons 15 Environment 19 TRACTION ENHANCING PRODUCTS 21 Manoeuvrability 21 Acceleration 22 Braking 22 Important Safety Rules 23 Effects of Having a Studded Track on the Life of the Snowmobile 23 Installa...

Page 6: ...S 56 Engine Starting Procedure 56 Vehicle Warm Up 56 Shutting Off the Engine 56 RIDING CONDITIONS AND YOUR SNOWMOBILE 57 Altitude 57 Temperature 57 Hard Packed Snow 57 SPECIAL PROCEDURES 58 Towing Ano...

Page 7: ...RATION OF CONFORMITY 91 EPA CERTIFIED ENGINES 92 Engine Emissions Information 92 SPECIFICATIONS 93 TROUBLESHOOTING TECHNICAL GUIDELINES 98 MONITORING SYSTEM 100 Pilot Lamps Messages and Beeper Codes 1...

Page 8: ...TABLE OF CONTENTS CUSTOMER INFORMATION PRIVACY INFORMATION 120 CHANGE OF ADDRESS OWNERSHIP 121 6 _______________...

Page 9: ...SAFETY INFORMATION ________ SAFETY INFORMATION ________ 7...

Page 10: ...and be ignited by a spark or flame many feet away from the en gine To reduce the risk of fire or explo sion follow these instructions Use only an approved gasoline con tainer to store fuel Strictly ad...

Page 11: ...safety training program Any new operator must read and understand all safety labels on the snowmo bile the Operator s Guide and watch the SAFETY DVD video before operating the snowmobile Only allow a...

Page 12: ...ility be extra cautious Avoid unfamiliar terrain and be sure your lights are working Always carry a flashlight and spare light bulbs Never remove any original equipment from your snowmobile Each vehic...

Page 13: ...ized use by children or others or theft NEVER stand behind or near a rotating track Debris could be projected causing severe injuries To remove packed snow or ice stop engine tilt and hold vehicle on...

Page 14: ...important prior to operating the vehicle Always check the proper operation of critical controls safety features and mechanical components before starting Before Starting the Engine 1 Remove snow and...

Page 15: ...eck condition and remove snow or ice Steering system Check for free movement and proper action Skis and runners Check condition Fuel Check level and replenish if necessary Coolant Check level If low c...

Page 16: ...t to Bring First aid kit Mobile phone Knife Spare spark plugs Flashlight Friction tape Trail map Spare drive belt Snack Toolkit Rider Position Forward Operation Your riding position and balance are th...

Page 17: ...r an operator only 1 UP and others can allow one passenger only 2 UP Make sure to identify and respect the warn ings according to your specific models Even when a passenger is allowed this person must...

Page 18: ...is foreign to good con trol of a snowmobile or any vehicle Traction for starting turning or stop ping is much less than that on snow Thus these distances can be multi plied manyfold Steering is minima...

Page 19: ...ction time Unfamiliar Territory Whenever you enter an area that is new to you drive with extreme cau tion Go slow enough to recognize potential hazards such as fences or fence posts brooks crossing yo...

Page 20: ...k and wait for all traffic to clear Judge the drop to the roadway Cross the road at a 90 angle If you en counter another snowbank on the op posite side position your feet near the rear of the vehicle...

Page 21: ...l stop your snowmo bile and observe quietly The guidelines that we support are not designed to limit your snowmobiling fun but to preserve the beautiful free dom that you can experience only on a snow...

Page 22: ...y animals are intended to tread Obey gate closures and regulatory signs and remember light treaders don t litter Stay out of wilderness areas They re closed to all vehicles Know where the boundaries a...

Page 23: ...s gives a better grip on packed snow and ice but has no noticeable effect on soft snow For this reason driving a snowmobile equipped with traction enhancing products requires a certain adaptation peri...

Page 24: ...sled to accelerate better on packed snow and ice but will have no notice able effect on soft snow This can cause sudden variations in traction under certain conditions WARNING To prevent surprises th...

Page 25: ...k can also cause se rious damage to your snowmobile if it is not equipped with the tunnel pro tectors designed for your particular model Damage to the electrical wiring or perforation of the heat exch...

Page 26: ...r the stud bolts INSTALLING AN INCORRECT NUMBER OF STUDS OR AN IM PROPER INSTALLATION CAN IN CREASE THE RISK OF THE TRACK TEARING OR SEVERING Inspection of a Studded Track PROCEED WITH A VISUAL INSPEC...

Page 27: ...he following labels are on your ve hicle and they should be considered permanent parts of the vehicle If missing or damaged the decals can be replaced free of charge See an au thorized Ski Doo dealer...

Page 28: ...IMPORTANT ON PRODUCT LABELS mmo2010 003 005_c TYPICAL mmo2008 003 064_f mmo2008 003 015_c mmo2008 003 067_h mmo2008 003 068_d 26 _______ SAFETY INFORMATION ________...

Page 29: ...IMPORTANT ON PRODUCT LABELS 516005227 LABEL 1 516005228 LABEL 2 516005226 LABEL 3 EUROPEAN MODELS ________ SAFETY INFORMATION ________ 27...

Page 30: ...ine is running Beware of rotating parts_ they could cause injuries or catch your clothing WARNING 516004595A 516004595A LABEL 6 DO NOT SIT HERE NE PAS S ASSEOIR ICI mmo2008 003 006_a LABEL 7 516004550...

Page 31: ...5052 COMPLIANCE LABEL 13 IN ENGINE COMPARTMENT SSCC Label Safety standards for snowmobiles have been adopted by the Snowmo bile Safety and Certification Commit tee SSCC of which BRP is a proud partici...

Page 32: ...HANOL MA X 1 0 N O T I C E MAX10 ETHANOL B L E N D OCTANE mmo2013 002 002 LOCATED ON FUEL CAP INSIDE NORTH AMERICA 95 A A V I S M LANGE THANOL MA X 1 0 N O T I C E MAX10 ETHANOL B L E N D OCTANE mmo20...

Page 33: ...VEHICLE INFORMATION _______________ 31...

Page 34: ...CONTROLS INSTRUMENTS AND EQUIPMENT 3 1 9 11 2 5 13 10 12 7 6 8 4 mmo2012 008 100_a 14 mmo2009 009 004_b 32 ______________...

Page 35: ...plied on the lever and to the type of terrain and its snow coverage 4 Parking Brake Lever Parking brake is located on the LH side of handlebar Parking brake should be used when ever snowmobile is park...

Page 36: ...Engine Stop Switch The emergency engine stop switch is located on the RH side of handlebar To stop the engine in an emergency select OFF position down or up and simultaneously apply the brake OFF A33E...

Page 37: ...switch must be removed on vehicles modified for warranty vali dation 1 A33E0SA 2 1 Button depressed Pre heat timing curve 2 Button released Normal timing curve After starting the engine push and hold...

Page 38: ...tain the actual revolutions mmo2008 007 018 RH PORTION OF GAUGE 3 Multifunction Digital Display mmo2007 009 066_u MULTIFUNCTION ANALOG DIGITAL GAUGE 1 Multifunction display The multifunction display i...

Page 39: ...TS AND EQUIPMENT 4 Pilot Lamps and Messages mmo2008 003 024_a TYPICAL PILOT LAMPS See table below for usual pilot lamps information Refer to MONITORING SYSTEM for details on malfunction pi lot lamps _...

Page 40: ...ERSE Reverse is selected 3 short beeps REV FAIL Reverse did not engage try again High beam headlights are selected WARM UP Engine and or injection oil need to warm up before normal operation The engin...

Page 41: ...ption X I Total fuel consumption X J Message display X K Top RPM X L Lap record mode X M Exhaust gas temperature X N Throttle position display X X An X indicates a standard feature A Speedometer In ad...

Page 42: ...009 066_o B Tachometer RPM In addition of the analog type tachome ter RPsM can also be displayed via the multifunction display Engine RPM can be displayed on dis play 1 or display 2 mmo2007 009 066_q...

Page 43: ...B mode mmo2007 009 066_p 1 Trip meter TRIP A TRIP B mode Press and hold the SET S button to re set mmo2007 009 066_k E Trip Hour Meter Records vehicle running time when the electrical system is activ...

Page 44: ...seconds mmo2007 009 066_o To reset press the MODE M to select mode mmo2007 009 066_m While display flashes press and hold the SET S button within 5 seconds to reset mmo2007 009 066_w G Average Speed...

Page 45: ...button within 5 seconds to reset mmo2007 009 066_w H Instant Fuel Consumption Calculates vehicle average fuel con sumption while riding To display vehicle average fuel con sumption proceed as follows...

Page 46: ...hile display flashes press the SET S button to select total fuel consump tion TC mode mmo2007 009 066_n 1 Total fuel consumption TC mode TC appears when the mode is se lected mmo2008 003 021_a TYPICAL...

Page 47: ...te proceed as follows 1 Press the MODE M button to se lect display mmo2007 009 066_m NOTE Display will flash for approxi mately 5 seconds then will return to the previously selected mode if display is...

Page 48: ...er minute RPM 5 Preselected function To Activate Lap Record Mode 1 Press the SET S button to select the odometer mode in display 3 2 Press and hold SET S button for 2 seconds to activate mode REC will...

Page 49: ...lly to the following recorded lap after 5 seconds At the end of all recorded laps STOP will appear in display To review recorded data again press the SET S button to return to PLAY mode Repeat same pr...

Page 50: ...n within 5 seconds to reset mmo2007 009 066_w N Throttle Position Display Displays real time throttle opening in percentage from approximately 0 to 100 To display throttle position proceed as follows...

Page 51: ...ocation Seat Removal To access the seat latch gently pull the front of seat mmo2007 009 072_a TYPICAL 1 Seat latch Pull and hold seat latch then pull seat with a rearward movement to remove mmo2007 00...

Page 52: ...end of the vehicle if it is above your limits Use appropriate lifting de vice or have assistance to share lift ing stress if possible mmo2008 003 016_a FRONT 1 Front bumper mmo2009 009 006_a REAR 1 R...

Page 53: ...b Pivot the guard inward to engage the shortest tab in the RH slot mmo2009 003 010_a 1 Tabs Position the grommet over the retain ing rod It may be necessary to slightly lift the console to make room m...

Page 54: ...from vehicle To open hood release hood retaining pins then slide hood towards the front of the vehicle mmo2008 003 015_a Step 1 Release retaining pins Step 2 Slide hood towards the front 18 Side Pane...

Page 55: ...opyl base gas line antifreeze in a proportion of 150 ml 5 U S oz of gas line an tifreeze added to 40 L 10 U S gal of gas This precaution is in order to reduce the risk of frost buildup in carburetors...

Page 56: ...of 33 1 in a jerry can then be poured in the fuel tank Refer to PREMIX FUEL OIL RATIO ta ble below as a guideline to properly premix oil with fuel NOTICE Never experiment with other fuel oil ratios Us...

Page 57: ...hrottle opera tion Avoid sustained accelerations Avoid prolonged cruising speeds Avoid engine overheating However brief accelerations and speed variations contribute to a good break in During the firs...

Page 58: ...es at idle speed NOTE It is not recommended to let engine running at idle speed for more than 10 minutes 3 Disengage parking brake 4 Apply throttle until drive pulley en gages Drive at low speed the f...

Page 59: ...n authorized Ski Doo dealer Hard Packed Snow This snowmobile s track has a lug pro file of 44 5 mm 1 75 in and BRP does not recommend to ride it at high speed on a trail hard packed snow or ice In the...

Page 60: ...some one sit on the towed snowmobile to ac tivate the brake and tow at low speed NOTICE In order to prevent dam age to the steering system never attach the tow rope to the ski loops handles WARNING Ne...

Page 61: ...pulley must rotate counterclockwise mmo2008 005 014_a Pull the rope using a sharp crisp pull so the rope comes free of the drive pulley Start engine as per usual manual start ing WARNING When startin...

Page 62: ...a rear deflec tor panel Make sure support device is sta ble and secure The best way to set up the suspen sion is to customize each adjustment one at a time Various adjustments are interrelated It may...

Page 63: ...2 in to 3 in No adjustment required More than 75 mm 3 in Adjusted too soft increase preload Less than 50 mm 2 in Adjusted too firm decrease preload NOTE If the specification is unattain able with the...

Page 64: ...opper strap length also has an effect on center spring travel NOTICE Whenever stopper strap length is changed track tension must be checked ACTION RESULT Lighter ski pressure under acceleration More c...

Page 65: ...eed compression damping adjuster knob or slot High Speed Compression Damping High speed compression damping controls how the shock absorber re acts to a high suspension velocity quick compression stro...

Page 66: ...RESULT ON SMALL BUMPS Increasing high speed compression damping force Firmer compression damping fast compression Decreasing high speed compression damping force Softer compression damping fast compr...

Page 67: ...fter compression damping slow compression To adjust turn clockwise to increase damping force and counterclockwise to decrease damping force mmo2010 003 020_a 1 Low speed compression damping adjuster s...

Page 68: ...SULT Increasing rebound damping force Firmer rebound damping extension stroke Decreasing rebound damping force Softer rebound damping extension stroke NOTE In repetitive short small bumps ripple it is...

Page 69: ...rnering or acceleration Shorten limiter strap Increase rear spring preload Rear of snowmobile seems too stiff Reduce rear spring preload Reduce compression damping adjustment if applicable Rear of sno...

Page 70: ...sy to do as it may seem many seri ous accidents have resulted from driving up and over a trailer Anchor your vehicle securely front and rear even on short hauls Be certain all equipment is securely fa...

Page 71: ...MAINTENANCE INFORMATION _______________ 69...

Page 72: ...orized dealer signature Dealer name BREAK IN INSPECTION Inspect spark plugs Inspect exhaust system and check for leaks Check coolant level Inspect fuel lines and connections Inspect throttle cable Ins...

Page 73: ...erate EVERY 1 500 KM 1 000 MI Adjust drive chain EVERY 3 000 KM 2 000 MI OR 1 YEAR WHICHEVER COMES FIRST Inspect engine rubber mounts Inspect exhaust system and check for leaks Adjust engine stopper V...

Page 74: ...0 KM 4 000 MI OR 2 YEARS WHICHEVER COMES FIRST Inspect fuel pump strainer and replace if necessary Replace brake fluid Inspect throttle cable Clean and lubricate rewind starter EVERY 5 YEARS Replace e...

Page 75: ...always replace with a new one Throttle Position Sensor TPS Throttle Position Sensor Reset To reset TPS proceed as follows 1 Refer to CONTROLS INSTRU MENTS AND EQUIPMENT and open the RH side panel 2 Re...

Page 76: ...ustion aluminum engines Cooling system must be filled with BRP PREMIXED COOLANT P N 219 700 362 or with distilled water and an tifreeze solution 50 distilled water 50 antifreeze Exhaust System Exhaust...

Page 77: ...ment The engine stopper is located on the LH front engine support in front of the drive pulley 1 Remove the tether cord cap 2 Remove the LH side panel refer to CONTROLS INSTRUMENTS AND EQUIPMENT 3 Rem...

Page 78: ...of contact with the eyes immediately rinse with plenty of water for at least 10 min utes and then consult a doctor im mediately Chaincase Oil Recommended Chaincase Oil Use XPS SYNTHETIC CHAINCASE OIL...

Page 79: ...rive Belt Removal 1 Remove tether cord cap Open LH side panel refer to CON TROLS INSTRUMENTS AND EQUIP MENT 2 Remove belt guard refer to BELT GUARD REMOVAL 3 Insert the drive belt installer re mover p...

Page 80: ...justment must be per formed every time a new belt is in stalled To adjust the drive belt proceed as fol lows 1 Remove the tether cord cap 2 Open LH side panel refer to CON TROLS INSTRUMENTS AND EQUIPM...

Page 81: ...load reading 11 3 kg 25 lb 8 Adjust as required Drive Pulley Drive Pulley Adjustment WARNING Remove the tether cord cap be fore performing any maintenance or adjustment unless otherwise specified Veh...

Page 82: ...on screw otherwise internal washers will fall off Al ways adjust all 3 calibration screws and make sure they are all set to the same position A16D0HA 1 TYPICAL 1 Loosen just enough to permit rotating...

Page 83: ...Missing track guide s Also ensure that studs nut are tighten to the recommended torque On approved studded tracks replace broken or damaged studs immediately If your track shows signs of deteriora tio...

Page 84: ...th slider shoe 8 Read load recorded by the upper O ring on the tensiometer mmr2009 133 003_a LOAD READING 1 Upper O ring Load reading must be as per the follow ing table TRACK ADJUSTMENT SPECIFICATION...

Page 85: ...ls feet and clothing clear of track Always lift the snow mobile on a wide base stand with a rear deflector panel Ensure no one is standing in close proximity to the snowmobile especially at the rear o...

Page 86: ...ment 6 Reposition snowmobile on ground 7 Install rear wheel caps if so equipped Suspension Rear Suspension Condition Visually inspect all suspension compo nents including slider shoes springs wheels e...

Page 87: ...1 Fuse 2 Check if melted NOTICE Do not use a higher rated fuse as this can cause severe dam age to electrical components and or be a potential fire WARNING If fuse has burnt out source of mal function...

Page 88: ...both sides of the retain ing clip at the same time to release it from bulb support mmo2007 009 063_a Step 1 Push both sides in Step 2 Pull to release 1 Retaining clip Pull bulb and replace Properly r...

Page 89: ...have to be replaced Do not pull taillight hous ing out too far to avoid damaging wiring mmr2008 039 006_a 1 Taillight housing retaining pins 2 Retaining grommets 3 Light wire harness 2 Rotate bulb soc...

Page 90: ...entire vehicle use only flannel cloths or equivalent NOTICE It is necessary to use flan nel cloths or equivalent on wind shield and hood to avoid scratching the surfaces To remove grease oil and grim...

Page 91: ...TECHNICAL INFORMATION _______________ 89...

Page 92: ...our snowmobile in the event of loss These numbers are required by the authorized Ski Doo dealer to complete warranty claims properly No warranty will be allowed by BRP if the engine identification num...

Page 93: ...ddd2009 001 The EC Declaration of Conformity does not appear in this version of the Operator s Guide Please refer to the printed version that was delivered with your vehicle EN...

Page 94: ...ons Exceptions include manufacturer s prescribed changes such as altitude adjustments for example Owner Responsibility The owner operator is required to have engine maintenance performed to maintain e...

Page 95: ...t 50 distilled water Use BRP premix coolant or coolant specifically designed for aluminum engines Cooling system capacity 4 5 L 4 8 qt U S liq Recommended fuel type Premium unleaded Inside North Ameri...

Page 96: ...b Track alignment Equal distance between edges of track guides and slider shoes Drive belt part number 417 300 425 3 SUSPENSION Front suspension REV XP Front shock HPG C 40 racing clicker Front suspen...

Page 97: ...1 93 in to 43 62 in 1 Measure gap between slider shoe and bottom inside of track when exerting a downward pull to the track 2 NOTICE Do not attempt to adjust gap on this type of spark plug 3 Drive bel...

Page 98: ...SPECIFICATIONS This page is intentionally blank 96 ______________...

Page 99: ...TROUBLESHOOTING _______________ 97...

Page 100: ...ns Possible failure of the fuel pump or carburetor Contact an autho rized Ski Doo dealer 5 Spark plug ignition no spark Install new spark plugs crank engine If engine fails to start contact an au thor...

Page 101: ...Check coolant level see MAINTENANCE PROCEDURES Check heat exchangers cleanliness Clean if necessary If coolant level is correct and heat exchangers are clean contact an autho rized Ski Doo dealer 3 I...

Page 102: ...AMPS This display is used as a complement of the pilot lamps to give you a brief description if an anomaly occurs or to inform you of a particular condition mmo2007 009 066_c 1 Message display The mes...

Page 103: ...possible Continuously beeps SHUTDOWN Shutdown procedure in force due to engine overheating problem remove tether cord cap and contact an authorized Ski Doo dealer Fault Codes Multifunction Analog Digi...

Page 104: ...MONITORING SYSTEM This page is intentionally blank 102 ______________...

Page 105: ...WARRANTY ______________ 103...

Page 106: ...is to use the unit in a trail application and not to use it in racing or any other competitive activity please refer to your authorized BRP dealer at the time of delivery for the complete procedure o...

Page 107: ...ARRANTY INCIDENTAL AND CONSE QUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY SOME STATES PROVINCES DO NOT ALLOW FOR THE DIS CLAIMERS LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE AS A RE...

Page 108: ...ranty until the end of regular coverage period Evaporative emission related compo nents that are installed on EPA certified snowmobiles registered in the USA are warranted for twenty four 24 consecuti...

Page 109: ...at any authorized BRP dealer during the warranty coverage period under the conditions described herein No claim of breach of warranty shall be cause for cancellation or rescission of the sale of the...

Page 110: ...submit your complaint in writing or call the appropriate number below In Canada In USA BOMBARDIER RECREATIONAL PRODUCTS INC Customer Assistance Center 75 J A Bombardier Street Sherbrooke QC J1L 1W3 Te...

Page 111: ...nge its intended use 2 LIMITATIONS OF LIABILITY TO THE EXTENT PERMITTED BY LAW THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EX PRESSED OR IMPLIED INCLUDING WIT...

Page 112: ...ime experience due to service work And damage resulting from studs installed on tracks if the installation does not conform to BRP s instructions 4 WARRANTY COVERAGE PERIOD This warranty will be in ef...

Page 113: ...ommercial use owner if one of the preceding conditions has not been met Such limitations are necessary in order to allow BRP to preserve both the safety of its products and also that of its consumers...

Page 114: ...this warranty shall also be transferred and be valid for the remaining coverage period provided BRP or an authorized Ski Doo Distributor Dealer receives a proof that the former owner agreed to the tr...

Page 115: ...ODUCTS INC Customer Assistance Center 75 J A Bombardier Street Sherbrooke QC J1L 1W3 Canada Tel 1 819 566 3366 For the territory covered by this limited warranty products are distributed and serviced...

Page 116: ...e or durability or has been altered or modified to change its intended use 2 LIMITATIONS OF LIABILITY TO THE EXTENT PERMITTED BY LAW THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND AL...

Page 117: ...damage resulting from studs installed on tracks if the installation does not conform to BRP s instructions 4 WARRANTY COVERAGE PERIOD This warranty will be in effect from 1 the date of delivery to the...

Page 118: ...and must sign the repair work order prior to starting the repair in order to validate the warranty repair All parts replaced under this limited warranty become the property of BRP Note that the notif...

Page 119: ...is required the Ski Doo Distributor Dealer service depart ment should be contacted in order to resolve the matter 3 If the matter still remains unresolved then contact BRP at the address listed be lo...

Page 120: ...ple or model Have the qualities that a buyer may legitimately expect considering the public declarations of the seller the manufacturer of its representative including in advertising or labeling or 2...

Page 121: ...CUSTOMER INFORMATION ______________ 119...

Page 122: ...tomer list to distribute marketing and promotional information about BRP and related products To exercise your right to consult or correct your data or to be removed from the ad dressee list for direc...

Page 123: ...each the Snowmobile owner if necessary like when safety re calls are initiated It is the owner s responsibility to notify BRP STOLEN UNITS If your personal Snowmobile is stolen you should notify BRP o...

Page 124: ...CHANGE OF ADDRESS OWNERSHIP This page is intentionally blank 122 ______________...

Page 125: ...CHANGE OF ADDRESS OWNERSHIP ______________ 123...

Page 126: ...CHANGE OF ADDRESS OWNERSHIP 124 ______________...

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Ski-Doo MX Z X 600 RS, Operator'S Manual

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