Arctic Cat 2015 Wildcat Operator'S Manual Download

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O P E R A T O R ’ S M A N U A L

www.arcticcat.com

WILDCAT™/WILDCAT™X/

WILDCAT™4/WILDCAT™4X

Summary of Contents for 2015 Wildcat

Page 1: ...O P E R A T O R S M A N U A L www arcticcat com WILDCAT WILDCAT X WILDCAT 4 WILDCAT 4X ...

Page 2: ...g The ROHVA two hour safety course helps develop safe driving habits but it is not a learn to drive course It is intended to improve awareness about ROV s and inspire a safety minded approach to off road recreation Users can save their progress and stop the course at any time and pick up later where they left off At the end of the course they have the option of taking an ROV safety quiz to test wh...

Page 3: ...perator of this vehicle to become thoroughly familiar with its basic opera tion maintenance and storage procedures Read and understand the entire Operator s Manual before operating this vehicle to ensure safe and proper use Always oper ate the vehicle within your level of skill and current terrain conditions Division II of this manual covers opera tor related maintenance operating instructions and...

Page 4: ...ric Fuel Pump 37 Gas Hoses 37 Oil Level Stick 37 Load Capacity Ratings 37 Transporting 37 Gasoline Oil Lubricant 38 Engine Break In 39 Burnishing Brake Pads 39 Suspension Axle CV Joint Break In 39 Drive Belt Break In 39 General Maintenance 40 54 Maintenance Schedule 41 Liquid Cooling System 42 Oil Cooler 42 Shock Absorbers 43 General Lubrication 44 Hydraulic Brake 45 Protective Rubber Boots 46 Bat...

Page 5: ...rty days from date of sale of ROV on Arctic Cat supplied batteries Exclusions to this warranty include normal wear abuse or corrosion and the following parts and items Tires Drive Driven Clutch Wear Parts Oil Filter Drive Belt Air Filter Torn or Punctured Upholstery Brake Pads Cracks or Gouges in Body Panels Light Bulbs Spark Plug s CV Boots The following will VOID Arctic Cat s warranty 1 Failure ...

Page 6: ...ations set forth in the Lim ited Warranty in the event the selling dealer has ceased to do business you have moved or you are in a location away from your selling dealer warranty may be performed by any autho rized Arctic Cat dealer The authorized Arctic Cat ATV dealer will examine the ROV or part to determine if in his opin ion a warrantable condition exists If a warrantable condition appears to ...

Page 7: ...verage statement contact your local authorized Arctic Cat ROV dealer WARRANTY PERIOD The emission warranty period for this ROV begins on the same date as the standard warranty coverage and continues for 30 months or 3100 miles whichever comes first COMPONENTS COVERED The emissions warranty covers major emissions control components and emission related components listed as follows Engine Management...

Page 8: ...nhill if you feel the vehicle may tip Always use proper procedures if you stall or roll backward when climbing a hill To avoid stalling maintain a steady speed when climbing a hill If you stall or roll back wards follow the special procedure for braking described in this manual Always check for obstacles before operating in a new area Never attempt to operate over large obstacles such as large roc...

Page 9: ...e to avoid colliding with other vehicles Never operate this vehicle without an approved motorcycle helmet gog gles boots gloves long pants and a long sleeved shirt or jacket Never consume alcohol or drugs before or while operating this vehi cle Never operate this vehicle at exces sive speeds Go at a speed which is proper for the terrain visibility con ditions and your experience Never attempt to d...

Page 10: ... which if not avoided could result in death or serious injury 8 Warning Labels Wildcat Wildcat X Pour commander des Etiquettes de Mise en Garde gratuites voyez votre détailant de autorisé VTT Arctic Cat pour le numéro de pièce 1436 477 WC073B ...

Page 11: ... WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury 9 Warning Labels Wildcat Wildcat X WC076B ...

Page 12: ...hich if not avoided could result in death or serious injury 10 Warning Labels Wildcat 4 Wildcat 4X Pour commander des Etiquettes de Mise en Garde gratuites voyez votre détailant de autorisé VTT Arctic Cat pour le numéro de pièce 1436 804 WC073C ...

Page 13: ... WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury 11 Warning Labels Wildcat 4 Wildcat 4X WC546B ...

Page 14: ...verse Override Switch 4 Seat Lock Lever 5 Glove Box 6 Brake Pedal 7 Fuses 8 Ignition Start Switch 9 Shift Lever 10 DC Power Outlet 11 Accelerator Pedal 12 Taillight Brakelight 13 Operator s Manual Location 14 Headlight Switch 15 Driver Seat Belt 16 Passenger Seat Belt 17 Drive Select Switch 18 Tilt Steering Wheel Lever 19 Tool Kit 20 Driver Door s 21 Passenger Door s 22 Door Latch 23 Passenger Gra...

Page 15: ... Reverse Override Switch 4 Seat Lock Lever 5 Glove Box 6 Brake Pedal 7 Fuses 8 Ignition Start Switch 9 Shift Lever 10 DC Power Outlet 11 Accelerator Pedal 12 Taillight Brakelight 13 Operator s Manual Location 14 Headlight Switch 15 Driver Seat Belt 16 Passenger Seat Belt 17 Drive Select Switch 18 Tilt Steering Wheel Lever 19 Tool Kit 20 Driver Door 21 Passenger Doors 22 Door Latches 23 Passenger G...

Page 16: ...the skills abilities or judgment needed to operate this vehicle safely and may be involved in a serious accident HOW TO AVOID THE HAZARD Only people 16 years of age or older with a valid driver s license should operate this vehicle WARNING POTENTIAL HAZARD Allowing passengers to ride in the cargo bed WHAT CAN HAPPEN Serious injury or death This vehicle is not designed to carry passengers in the ca...

Page 17: ...ng sleeved shirt or jacket Long pants WARNING POTENTIAL HAZARD Operating this vehicle after or while consuming alcohol or drugs WHAT CAN HAPPEN Could seriously affect your judgment Could cause you to react more slowly Could affect your balance and perception Could result in an accident HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this vehicle WARNING POTENTIAL HAZ...

Page 18: ...ing operation WHAT CAN HAPPEN Serious injury or death Body parts could strike objects outside of vehicle or be crushed in the event of a rollover or accident HOW TO AVOID THE HAZARD Do not place your head arms hands legs or feet outside of the passenger com partment during operation Stay seated with your seat belt and helmet on and doors properly latched Keep your feet and legs inboard of the foot...

Page 19: ...es and schedules described in this Operator s Manual WARNING POTENTIAL HAZARD Failure to use extra care when operating this vehicle on unfamiliar terrain WHAT CAN HAPPEN You can come upon hidden rocks bumps or holes without enough time to react Could result in the vehicle overturning or going out of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain...

Page 20: ... more easily on steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate the vehicle on hills too steep for the vehicle or for your abilities Practice on smaller hills before attempting larger hills WARNING POTENTIAL HAZARD Operating with the ROPS removed WHAT CAN HAPPEN Could lead to serious injury or death HOW TO AVOID THE HAZARD Never operate this vehicle with the...

Page 21: ... hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill WARNING POTENTIAL HAZARD Crossing hills or turning on hills WHAT CAN HAPPEN Could cause loss of control or cause the vehicle to overturn HOW TO AVOID THE HAZARD Never attempt to turn the vehicle around on any hill If you must cross the side of a hill drive slowly and stop or turn downhi...

Page 22: ...POTENTIAL HAZARD Skidding or sliding WHAT CAN HAPPEN You could lose control of the vehicle You could also regain traction unexpectedly which may cause the vehicle to overturn HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at slow speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in order to reduce the cha...

Page 23: ...ays maintain proper tire pressure as described in this Operator s Manual WARNING POTENTIAL HAZARD Operating this vehicle with improper modifications WHAT CAN HAPPEN Improper installation of accessories or modification of the vehicle may cause changes in handling which in some situations could lead to an accident HOW TO AVOID THE HAZARD Never modify this vehicle through improper installation or imp...

Page 24: ...hrough or over thick brush timber debris or large rocks whenever possible Watch for and avoid sharp branches rocks or other large objects that could impede or impact the vehicle or enter the passenger compartment WARNING POTENTIAL HAZARD Securing a person improperly in the vehicle due to physical size WHAT CAN HAPPEN Serious injury or death Occupant could strike objects in the passenger compart me...

Page 25: ... 11R14 rear Tire Size Wildcat X 4X 27 x 9 14 Front 27 x 11 14 Rear Tire Inflation Pressure 0 84 kg cm 12 psi Wildcat Wildcat X 1 27 kg cm 18 psi Wildcat 4 Wildcat 4X MISCELLANY Dry Weight Approx 616 kg 1359 lb Wildcat 591 9 kg 1305 lb Wildcat X Curb Weight Approx 739 kg 1629 lb Wildcat 4 WIldcat 4X ROPS Tested Curb Weight 975 kg 2150 lb Wildcat Wildcat X 1361 kg 3000 lb Wildcat 4 Wildcat 4X Gas Ta...

Page 26: ... leaking mountings secure Shock spring pre load equal on left and right Components free of all debris Lights Switches Check headlight HI LO beam light switch to OFF Check taillight brakelight light switch to OFF Check drive select switch set to 2WD Air Filter Drains clear of all debris Ducting secure no holes or tears Tires Wheels Properly inflated tread adequate Check tires for cuts or tears Whee...

Page 27: ...ds The low range is for carrying heavy loads Compared to HIGH range the LOW range position provides slower speed and greater torque to the wheels 3 To select reverse gear from park move the shift lever forward one position until the letter R is dis played on the gauge 4 To select neutral from park move the gear shift forward two positions until the letter N is displayed on the gauge 5 To select pa...

Page 28: ... employ quick deliberate throttle application to engage the clutch WARNING Excessive throttle may cause loss of vehicle control Operating at low speed Use low range whenever operating at low speed Operating on an incline Use low range whenever operating in an incline posi tion Loading onto a pickup or trailer Use low range whenever loading vehicle Hauling heavy cargo towing or push ing Use low ran...

Page 29: ...ng a turn steer in the direction of the skid Also avoid hard braking or accelerating until you have regained directional control Driving Uphill Always drive straight up the hill and always avoid hills steeper than 15 1 Keep both hands on the wheel 2 Prior to starting the climb shift into low range select four wheel drive for traction and gradually press the accel erator then maintain a constant sp...

Page 30: ...l but fast enough to maintain momentum 4 Use only enough power to cross the obstacle but still give yourself plenty of time to react to changes in condi tions Crawl over the obstacle NOTE If there is any question about your ability to cross the obstacle safely you should turn around if the ground is flat and you have room or back up until you find a less difficult path Driving in Reverse When oper...

Page 31: ...hat oncoming cars don t see you and if they do they won t be able to predict your actions 7 It s illegal to cross public roads in some places Know your local laws Cold Weather Driving NOTE Check that all control levers and the pedals move freely Make sure the floorboard is free of ice and snow 1 With the transmission in neutral move the vehicle forward and backward to check that the wheels roll fr...

Page 32: ... before driving on snow cov ered or ice covered trails 5 Learn how the vehicle responds to steering and braking on the type of terrain to be encountered on the ride WARNING Do not operate this vehicle on a fro zen body of water The vehicle could break through the ice causing seri ous injury or death ...

Page 33: ...e place An identifying number is stamped on each key Use this number when ordering a replacement key Control Locations And Functions Ignition Switch The ignition switch has three positions ATV 0056A OFF position All electrical circuits except accessory are off The engine will not start The key can be removed in this position NOTE The accessory plugs are powered by the battery at all times RUN posi...

Page 34: ...r brak ing is needed Apply the brake by pressing the brake pedal down Steering Wheel Tilt Lever Pull on the lever located on the steering column and move the steering wheel to the desired position then release the lever and make sure the steering wheel locks securely WC039A Seat Belt Reminder Indicator Each time the ignition switch is turned ON the indicator will illuminate on the speedometer for ...

Page 35: ... an RPM limiter that retards ignition timing when maximum RPM is approached When the RPM limiter is activated it could be mis interpreted as a high speed misfire Seat Latches 1 To remove the seat lift up on the latch release located at the rear of the seat then raise the rear of the seat and tilt it forward WC017A 2 To lock the seat into position place the front of the seat into the seat retainers...

Page 36: ...e EPS system is entirely self con tained and sealed to protect it from the elements The EPS system is battery system pow ered therefore the battery must be in good condition and fully charged Power delivery and overload protection is pro vided by an EPS relay and 30 amp fuse located under the passenger seat in the Power Distribution Module PDM The system is self monitored and will display a malfun...

Page 37: ...en the bottom segment flashes approximately 3 8 L 1 0 U S gal of gasoline remains in the tank 3 Right Button Shifts the bottom seg ments through five modes odometer trip 1 trip 2 engine hours and clock 4 Left Button Used to switch from speedometer function to tachometer function on the speedometer tachom eter gauge 5 Odometer Trip Meter 1 and 2 Odometer registers the total distance the vehicle has...

Page 38: ...soon as possible 13 Battery Condition Indicator The bat tery icon will flash on the LCD when ever a low voltage 9 DC volts or high voltage 16 DC volts is detected at the ECM 14 Temperature Indicator The high temperature icon will appear if the engine overheats After 30 seconds the temperature icon will continue to illuminate and a code will be flashing The icon should not be visible during normal ...

Page 39: ...Vehicle Load Capacity or the Gross Vehicle Weight GVW rating ever be exceeded Vehicle Load Capacity Total weight of operator passenger s accessories and rear cargo Accessory Weight Winch gun scab bard brackets snow plow etc Storage Compartment Weight Total weight in the storage compartment Transporting When transporting Arctic Cat recommends that the vehicle be in its normal operating position on ...

Page 40: ...tions heavy pull ing or loading extremely high ambi ent air temperatures or extended high speed operation Arctic Cat rec ommends installing an engine oil cooler kit if not so equipped For addi tional information see your local authorized Arctic Cat dealer Recommended Front Differential Rear Drive Differential Lubricant NOTE Arctic Cat recommends the use of genuine Arctic Cat lubricants The recomme...

Page 41: ... break in period When the engine starts allow it to warm up properly Idle the engine several minutes until the engine has reached normal operat ing temperature Do not idle the engine for excessively long periods of time Burnishing Brake Pads Brake pads must be burnished to achieve full braking effectiveness Braking dis tance will be extended until brake pads are properly burnished To properly burn...

Page 42: ...und on the corresponding page indi cated If at any time abnormal noises vibra tions or improper functioning of any component of this vehicle is detected DO NOT OPERATE THE VEHICLE Take the vehicle to an authorized Arctic Cat dealer for inspection and adjustment or repair If the owner operator does not feel quali fied to perform any of these maintenance procedures or checks take the vehicle to an a...

Page 43: ...Gear lubricant front differential rear drive 44 R I 44 Replace every 2 years or 2000 miles V Belt 51 I I Spark arrester muffler 52 C Tires air pressure 51 23 I Inspect every time before operating Brake components 45 I Inspect every time before operating Brake fluid 45 I Replace every 2 years Brake hoses 45 I Replace every 4 years Steering I Inspect every time before operating Suspension Ball joint...

Page 44: ...l based automotive type antifreeze Oil Cooler NOTE The oil cooler is located above and to the rear of the front right wheel WC047 NOTE Dirt and debris must be cleaned from the cooling fins regularly to ensure proper engine oil cooling NOTE High engine RPM low vehicle speed or heavy load can raise engine temperature Decreas ing engine RPM reducing load and selecting an appropriate transmis sion gea...

Page 45: ...ssive replacement is not necessary The shock absorbers on this vehicle have adjustable damping and spring pre load to accommodate many driving conditions and styles To adjust damping rotate the knob on the shock reservoir in the desired direction hard or soft WC775A WC820A To adjust preload stiffness loosen the set screw and adjust the spring preload nuts clockwise to increase or counter clockwise...

Page 46: ...chet handle or a socket or box end wrench remove the old oil filter and dispose of properly Do not re use oil filter NOTE Clean up any excess oil after removing the filter 5 Apply oil to the new filter seal ring and check to make sure it is posi tioned correctly then install the new oil filter Tighten securely 6 Install the engine drain plug and tighten it securely Pour the recom mended oil in the...

Page 47: ...ealer for this service Brake Hoses Carefully inspect the hydraulic brake hoses for cracks or other damage If found take the vehicle to an authorized Arctic Cat dealer to have the brake hoses replaced Brake Pads The clearance between the brake pads and brake discs is adjusted automatically as the brake pads wear The only mainte nance that is required is replacement of the brake pads when they show ...

Page 48: ... ball joint for free play by grasping the steering knuckle and turning it from side to side and up and down 5 If boot damage is present or ball joint free play seems excessive contact an authorized Arctic Cat dealer for service Tie Rod Boots Inner and Outer Right and Left CC792 1 Secure the vehicle on a support stand to elevate the front wheels 2 Remove both front wheels 3 Inspect the four tie rod...

Page 49: ... battery terminals with a solution of baking soda and water 3 Be sure the charger and battery are in a well ventilated area and ensure the battery charger cables will not contact any battery acid Be sure the charger is unplugged from the 110 volt elec trical outlet 4 Connect the red terminal lead from the charger to the positive terminal of the battery then connect the black terminal lead of the c...

Page 50: ...ected to the battery for a minimum 1 hour after the Maintenance Charge Indicator D illuminates If the bat tery becomes hot to the touch stop charging Resume after it has cooled 7 Once the battery has reached full charge unplug the charger from the 110 volt electrical outlet NOTE If after charging the bat tery does not perform to operator expectations bring the battery to an authorized Arctic Cat d...

Page 51: ...black jumper cable to the negative terminal 3 of the good battery B then attach the other clamp of the negative black jumper cable 4 to an unpainted metal surface A on the engine or frame well away from the dead battery and fuel system compo nents 8 Stand well away from the dead bat tery and start the vehicle with the good battery Allow the vehicle to run for several minutes applying some charge t...

Page 52: ...cts the cylinder head Air Filter Housing Drain The air filter inside the air filter housing must be kept clean to provide good engine power and gas mileage If the vehicle is used under normal conditions service the filter at the intervals specified If operated in dusty wet or muddy conditions inspect and service the filter more frequently Use the following procedure to remove the fil ter and inspe...

Page 53: ... min imum specification Tire Replacement This vehicle has low pressure tubeless tires Air is sealed by the contact surfaces of the inner wheel rim and the tire bead If either the inner wheel rim or tire bead is damaged air may leak Be extremely careful not to damage these areas when replacing tires It is very important to use the proper tools when repairing or replacing tires to prevent damage to ...

Page 54: ... has a spark arrester which must be periodically cleaned At the intervals shown in the Maintenance Schedule clean the spark arrester using the following procedure 1 Remove the screws securing the rear heat shield section then remove the three cap screws securing the spark arrester WC136C 2 Using a suitable brush clean the car bon deposits from the screen taking care not to damage the screen NOTE I...

Page 55: ...roximately 6 1 m 20 ft from an aiming surface wall or similar aiming surface 0748 171 NOTE There should be an aver age operating load on the vehicle when adjusting the headlight aim 2 Measure the distance from the floor to the mid point of each headlight 3 Using the measurements obtained in step 2 make horizontal marks on the aiming surface 4 Switch on the lights Make sure the HIGH beam is on DO N...

Page 56: ...urely in place in the buckle and releases when the button is pressed Wash off any dirt and make sure the retractors are free of debris Do not grease or oil the retractors Doors and Nets Inspect the doors for broken or bent tubes hinges or latches Make sure the latches engage and lock securely WC037 Inspect the nets for fraying or tearing Replace the nets if damaged ROPS Inspect the Rollover Protec...

Page 57: ...oth 5 Apply light oil to the upper steering shaft bushing and plungers of the shock absorbers 6 Tighten all nuts bolts cap screws and screws Make sure rivets holding components together are tight Replace all loose rivets Care must be taken that all calibrated nuts cap screws and bolts are tightened to specifications 7 Fill the cooling system to the bottom of the stand pipe in the radiator neck wit...

Page 58: ... then install Con nect the battery cables making sure to connect the positive cable first 7 Check the entire brake systems fluid level pads etc all controls head lights taillight brakelight and head light aim adjust or replace if necessary 8 Check the tire pressure Inflate to rec ommended pressure as necessary 9 Tighten all nuts bolts cap screws and screws making sure all calibrated nuts cap screw...

Page 59: ...his form to Arctic Cat Inc Arctic Cat will then process the application and issue warranty for the balance of the time remaining of the original warranty Warranty coverage is only available in the country in which the original retail purchase occurs to the original retail purchaser resident in that country or to a transferee resident in that country of the balance of the remaining warranty Address...

Page 60: ...Fold Back CHANGE OF ADDRESS OWNERSHIP ARCTIC CAT INC PRODUCT SERVICE AND WARRANTY DEPT P O BOX 810 THIEF RIVER FALLS MN 56701 Place Stamp Here ...

Page 61: ...59 Maintenance Record DATE MILEAGE SERVICE PERFORMED NOTES ...

Page 62: ...60 NOTES ...

Page 63: ...cord this number in the space provided for reference if you ever need a new key 2 VEHICLE IDENTIFICATION NUMBER 3 ENGINE SERIAL NUMBER Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat dealer or for reference in case this vehicle is stolen ...

Page 64: ... 2013Arctic Cat Inc Trademarks ofArctic Cat Inc Thief River Falls MN 56701 p n 2260 361 ...

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