Husqvarna HUV 5420 DXR Owner'S Manual Download

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HUV 5420 DX

Homologated

Diesel Vehicle for Europe

Owner’s Manual

[Refer to back cover for applicable build code range]

Summary of Contents for HUV 5420 DXR

Page 1: ...HUV 5420 DXR Homologated Diesel Vehicle for Europe Owner s Manual Refer to back cover for applicable build code range ...

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Page 3: ...s that result from the use of the material in this manual This manual contains proprietary information that is protected by copyright All rights are reserved No part of this manual may be photocopied reproduced or translated to another language without the written consent of Husqvarna Inc The information contained in this document is subject to change without notice Husqvarna reserves the right to...

Page 4: ...others we recommend that you ask them to read this manual before they operate the vehicle Husqvarna products are backed by a customer support system designed to offer you fast courteous service In the event your Husqvarna vehicle needs repairs or service please contact your local authorized Husqvarna dealer or distributor he will be able to provide technical advice perform warranty work and sell p...

Page 5: ...ng and Unloading Cargo 24 Vehicle Load Capacities 24 Towing with the Vehicle 26 Transporting on a Trailer 26 Storage 27 Maintenance 28 Periodic Service Schedule 29 Periodic Lubrication Schedule 32 Brake Fluid Reservoir 33 Engine Oil 33 Gearcase Lubrication 38 Engine Coolant 39 Air Intake System 40 Fueling Instructions 41 Battery 43 Using A Booster Battery Jump Starting 45 Cleaning the Vehicle 46 A...

Page 6: ...CLE 377 4 6 1 2 5 3 1 102458901 Decal Hot Surface Warning on coolant pipes and underside of seats on bed seal 4 102459201 Decal Diesel Fuel Warning on frame near fuel tank 2 102459001 Decal Hot Manifold Warning on engine near manifold 5 102459501 Decal Rotating Hot Parts Warning on frame near battery 3 102459101 Decal Ground Warning on vehicle frame near battery 6 102884301 Decal Operating Instruc...

Page 7: ... Area Warning behind seat near cargo bed 7 102884401 Decal Rollover Warning on instrument panel 3 102224001 Decal Rotating Parts Warning on frame 8 102961201 Decal ROPS Warning on ROPS 4 102459301 Decal Bed Latch Warning on vehicle body below bed latch 9 103332501 Decal Vehicle Loading Instructions on cargo bed 5 102459401 Decal Young Driver Warning on ROPS 10 103332601 Decal Vehicle Loading Instr...

Page 8: ...ost importance to us That is why before operating the vehicle we urge you to review the information in this manual Understand and become familiar with the DANGER WARNING and CAUTION statements and procedures it contains along with the safety decals that are affixed to your vehicle Take time to understand the language of safety It is a language that can save your life Page 6 HUV 5420 DXR Homologate...

Page 9: ...ight because your vehicle may be difficult for others to see Never drink and drive To help avoid rollovers SLOW DOWN BEFORE MAKING SHARP TURNS It is important to note that some vital statements throughout this manual and on the decals affixed to the vehicle are preceded by the words DANGER WARNING or CAUTION For your protection we recommend that you take special notice of these safety precautions ...

Page 10: ...e vehicle Comply with state and local laws pertaining to child safety The driver and passenger must be restrained at all times with the seat belts provided to help prevent injury in the event of sudden braking collision or roll over No more than one person per bucket seat at one time No more than two persons per bench seat at one time Do not allow people to ride in any part of the vehicle that is ...

Page 11: ...e clothing or jewelry such as rings watches chains etc when servicing the vehicle Use insulated tools when working near batteries or electrical connections Use extreme caution to avoid shorting of components or wiring When servicing the vehicle with part of the vehicle on jack stands do not operate the engine with the Forward Reverse handle in either the FORWARD or REVERSE position The all wheel d...

Page 12: ...tal damage and personal injury Lead acid batteries are identified by the symbol shown below and should be properly recycled Figure 4 They cannot be disposed as municipal waste and must be collected separately Responsibility for environmental protection must be shared not only by the manufacturers of the batteries but by people who use the batteries as well Please contact your nearest Husqvarna dea...

Page 13: ...bed at the rear of the car See following NOTE 1437 Figure 5 Vehicle Identification Number Decal NOTE Have the vehicle identification number available when ordering parts or making inquiries Build Code The build code 4 is a five digit number that appears on the vehicle serial number decal Figure 6 The build code exists to enable the user to identify the correct owner s manual for a vehicle This own...

Page 14: ...t in injury to inattentive passengers and or damage to the vehicle To avoid unintentionally starting or rolling the vehicle place attachment on the ground set the park brake place the Forward Reverse handle in the NEUTRAL position turn the key switch to the OFF position and remove the key when leaving the vehicle 6 11 1 3 2 B A C 7 10 8 13 4 5 12 9 229 Figure 7 Instrument Panel 1 Accelerator Pedal...

Page 15: ...tinue to idle until the key is turned to the OFF position See previous WARNING CAUTION and NOTE FORWARD REVERSE CONTROL The Forward Reverse handle 6 is located on the right side of the instrument panel Figure 7 The handle has three distinct positions FORWARD A NEUTRAL B and REVERSE C Push the handle up to operate the vehicle in the forward direction or pull the handle down to operate the vehicle i...

Page 16: ...WARNING The park brake has multiple locking positions and should be firmly locked to prevent the vehicle from rolling SER IAL NUMBER 000000 000000 P O BOX 2046 58 AUGUSTA GA 309 17 R 4 191 Figure 8 Park Brake Release STEERING ADJUSTMENT LOCK The steering wheel position is adjustable To adjust the steering wheel position press down on the steering adjustment lock lever 5 then move the steering whee...

Page 17: ...onitor the fuel level in the vehicle The hour meter operates only when the engine is running and should be used by the trained technician to track vehicle usage and determine when periodic service procedures are required See Periodic Service Schedule on page 29 HEADLIGHT TAILLIGHT CONTROL The headlight taillight control 12 is located on the left side of the instrument panel Figure 7 Press the head...

Page 18: ...AZARD until it is locked in place To deactivate the hazard lights move the turn signal handle in either direction and return it to the center position HIGH TEMPERATURE WARNING LIGHT The high temperature warning light 10 is located on the instrument panel to the left of the steering column next to the low oil warning light 9 Figure 7 The diesel engine is liquid cooled if the engine coolant has exce...

Page 19: ...le Position the lap belt as low as possible on the hips not on the waist The retractor will lock the belt during a sudden stop It also may lock if the occupant leans forward too quickly A slow easy motion will allow the belt to extend and the occupant can move freely If the seat belt cannot be pulled out of the retractor firmly pull the belt and release it It should then pull smoothly out of the r...

Page 20: ...ild soap and lukewarm water solution Do not use bleach dye or abrasive cleaners as they may severely weaken the seat belts Do not insert coins clip etc in the buckle as this may prevent the tab from locking into the buckle properly If the seat belt does not function normally contact your dealer distributor or trained technician immediately Do not occupy the seat until the seat belt is repaired DRI...

Page 21: ...locks before the vehicle is returned to operation Failure to engage all seat locks can result in ejection of the driver seat during vehicle operation and severe personal injury or death To release the seat all three locks must be released Slide the driver seat as far forward as possible See Drivers Side Seat Adjustments on page 18 Use a flat head screwdriver to turn each lock counterclockwise a fu...

Page 22: ...place if necessary Fuel Check fuel level See Fueling Instructions on page 41 Check fuel tank lines fuel cap pump and fuel filters for fuel leakage Drain water from the fuel filter See Draining Water from Fuel Filter on page 42 Exhaust system Check for leaks Hydraulic brakes Check fluid level Fill with DOT 5 brake fluid only See Brake Fluid Reservoir on page 33 Wear in the brakes before initial veh...

Page 23: ...n one person per bucket seat at one time Do not allow people to ride in any part of the vehicle that is not equipped with a seat and a seat belt Do not allow a passenger to hold a child in his or her lap while the vehicle is moving Do not allow riders in the cargo bed For night use the vehicle must be equipped with headlights taillights and reflectors The vehicle is not specially equipped for hand...

Page 24: ...ad safety warnings on the instrument panel and vehicle loading information located in the cargo bed 2 Be sure load if any is secure 3 Study and understand all controls 4 Be sure all passengers are seated with their seat belts fastened and are holding on to hand holds Driver should have both hands on the steering wheel 5 Make sure wheels are turned in desired direction and nothing is in your path 6...

Page 25: ...ion The all wheel drive system will engage any wheel s front or rear with traction Figure 3 The diameter of all tires on the vehicle must be equal otherwise the all wheel drive system will not operate as intended and could result in severe personal injury or death Never install tires of different diameters on the vehicle Under most circumstances the driver will not need to do anything to engage th...

Page 26: ...oid sudden starts sudden stops and abrupt turns Make sure cargo is well secured Avoid top heavy loads The center of gravity of load should never exceed 15 inches 38 cm above the bottom of the cargo bed The cargo s center of gravity may affect handling steering and braking of the vehicle When the vehicle is loaded reduce speed and drive slowly in turns Unload cargo bed before raising vehicle with a...

Page 27: ...ximum gross vehicle weight must not be exceeded to maintain safe vehicle operation Maximum payload capacity must be reduced accordingly when any option or accessory is installed on the vehicle See following NOTE NOTE A standard vehicle with a cab accessory that weighs 235 lb 107 kg must reduce its maximum payload capacity by 235 lb 107 kg Refer to Figure 13 for the following specifications Husqvar...

Page 28: ...udden stops and tight turns when towing Avoid stopping on a hill when towing If you must stop on a hill avoid sudden starts or rolling backwards and stopping suddenly Failure to heed this warning could cause the vehicle to overturn possibly resulting in severe personal injury Reduce normal driving speed when transporting a vehicle on a trailer For use on public roads the trailer must meet all fede...

Page 29: ...d see Using A Booster Battery Jump Starting on page 45 3 Make sure the key switch is in the OFF position and the Forward Reverse handle is in the NEUTRAL position Chock the wheels 4 If Biodiesel fuel is used see Biodiesel Fuel on page 41 Prepare the fuel tank 4 1 Fill the fuel tank with fresh fuel 4 2 Disconnect the fuel vent line from the fuel tank vent nipple Figure 27 4 3 Plug the fuel tank ven...

Page 30: ...annual and annual periodic service WARNING Only trained technicians should service or repair the vehicle Anyone doing even simple repairs or service should have knowledge and experience in electrical and mechanical repair The appropriate instructions must be used when performing maintenance service or accessory installation If any problems are found during scheduled inspection or service do not op...

Page 31: ... the vehicle on jack stands do not operate the engine with the Forward Reverse handle in either the FORWARD or REVERSE position The all wheel drive system will engage any wheel s front or rear with traction Figure 3 PERIODIC SERVICE SCHEDULE See General Warnings on page 8 WARNING Service repairs and adjustments must be made per instructions in the appropriate maintenance and service manual NOTE If...

Page 32: ...Check lubricant levels Add if necessary See Lubrication Level Check for Front Differential Transmission and Rear Differential on page 38 Monthly service by owner or trained technician General vehicle Wash engine compartment and underside of vehicle Do not wash engine when hot Battery Clean terminals and wash dirt from casing check electrolyte level Add distilled water if necessary See page 44 Fron...

Page 33: ...ke System on page 40 Engine air intake system Check clamps for tightness check hose for cracks General vehicle Check for loose hardware and tighten if necessary Annual service by trained technician only or every 100 hours of operation whichever comes first Fuel filters Replace Dispose of used filters properly WARNING If any problems are found during scheduled inspection or service do not operate v...

Page 34: ...ichever comes first Rear suspension 2 fittings Chassis Lube EP NLGI Grade 2 First change 50 hours additional change every 100 hours of operation or annually whichever comes first Change front differential lubricant 5 oz 150 mL Mobil 424 Exxon Hydraul 560 or Esso Hydraul 56 lubricant Change rear differential lubricant 20 oz 600 mL Mobil 424 Exxon Hydraul 560 or Esso Hydraul 56 lubricant First chang...

Page 35: ...cap should not have holes or other damage BRAKE FLUID Brake fluid level should be within 1 4 inch 6 mm from the top of the reservoir Figure 16 Also brake fluid should be clean with no residue in the bottom of the reservoir or other evidence of contamination CAUTION Use only DOT 5 silicone brake fluid Use of any other type brake fluid is not recommended ENGINE OIL Even though the low oil warning li...

Page 36: ...esult in damage to the engine 3 2 1 1 Full Level 2 Safe Level 3 Low Level 204 Figure 17 Engine Oil Level Check ENGINE OIL AND FILTER CHANGE Engine oil and oil filter should be changed after the first 50 hours of operation diesel After that they should be changed every 100 hours of operation or annually whichever comes first Engine Oil Draining 1 Turn the key switch to the OFF position and remove t...

Page 37: ...nd Oil Filter Diesel Vehicles Engine Oil Filter Change 1 Drain the engine oil See Engine Oil Draining on page 34 2 Place the oil drain pan under the engine oil filter 2 Figure 18 3 Remove the engine oil filter Turn it counterclockwise and drain the residual oil in the filter port and filter into the oil drain pan See following NOTE NOTE An oil drip guard 1 can be used to prevent excess oil from dr...

Page 38: ... Plus or equivalent or new engine oil to the rubber seal around the outside surface of the filter before attaching it to the oil filter port Figure 20 Install the new oil filter P N 603 00 00 41 onto the engine oil filter port See following NOTE NOTE Use only Husqvarna oil filters designed for your engine 6 Tighten the oil filter by hand 2 3 turn after gasket contact Do not use a band wrench or ch...

Page 39: ...h for oil leaks If a leak is detected check the tightness of the oil filter and drain plug Tighten repair and or replace components as necessary See following NOTE NOTE Wait five minutes after turning off the engine before removing the dipstick 4 Remove the dipstick and check the engine oil as a final step Replace the dipstick OIL VISCOSITY Choose the viscosity according to the temperature as show...

Page 40: ...ifferential Clean and install the drain plug 2 and washer before filling the front differential with new lubricant Figure 23 Tighten the drain plug to 108 in lb 12 N m Use a funnel when filling the front differential through the lubricant level indicator hole 1 See Periodic Lubrication Schedule on page 32 Tighten the level indicator plug to 120 in lb 14 N m 1 2 1 2 215 Figure 23 Front Differential...

Page 41: ...s of the level indicator plug and tighten to 21 ft lb 28 N m 1 2 217 Figure 25 Rear Differential Lubrication Level ENGINE COOLANT ENGINE COOLANT LEVEL CHECK The coolant reserve tank 2 is located under the hood on the passenger side Figure 15 Raise the hood to check the coolant level before every operation 1 Check the coolant level of the reserve tank 2 If the coolant is at or below the LOW mark ad...

Page 42: ...ne service the air filter immediately Air Filter Removal 1 Raise the cargo bed and locate the air filter canister 2 Release both canister tab locks Figure 26 3 Pull the canister cap away from the canister 4 Remove the air filter cartridge 1 See following NOTE NOTE The air filter cartridge is specifically designed for this engine It only fits into the canister one way Use only the Husqvarna part P ...

Page 43: ...her 2 Replace the fuel cap Ensure that the cap is tightened securely 3 Clean any spilled fuel from the cap or around the fuel cap area 220 Figure 27 Fuel Tank BIODIESEL FUEL Biodiesel has unique qualities that should be considered before it is used in the Kubota D722 diesel engine During cold weather plugged fuel lines plugged fuel systems hard starting and other unknown failures can result from u...

Page 44: ...e 34 Before vehicle storage run the engine with conventional diesel fuel for at least 30 minutes to flush the biodiesel from the engine See Preparing the Vehicle for Extended Storage on page 27 See following NOTE NOTE Biodiesel does not have long term stability and must not be left in engines longer than three months This fuel type attracts moisture and may contain higher water content than conven...

Page 45: ...yes or clothing Antidotes External Flush with water Call a physician immediately Internal Drink large quantities of milk or water followed with milk of magnesia or vegetable oil Call a physician immediately Eyes Flush with water for 15 minutes Call a physician immediately Tools wires and metal objects can cause sparks when shorted across a battery WARNING Wear safety glasses or approved eye protec...

Page 46: ...ds in General Warnings on page 8 2 1 Remove the driver side seat 3 Disconnect battery See Disconnecting the Battery Diesel Vehicles on page 9 4 Use a flat blade screwdriver and carefully remove the battery cell caps from the battery See following WARNING WARNING Wear safety glasses or approved eye protection when servicing the vehicle Wear a full face shield and rubber gloves when working on or ne...

Page 47: ...attery to start the engine BE CAREFUL 1 Turn the key switch to the OFF position Place the Forward Reverse handle in the NEUTRAL position engage the park brake and chock the wheels 2 Ensure the booster battery is 12 volt 3 Access the engine compartment by raising the cargo bed See WARNING For vehicles with cargo beds in General Warnings on page 8 4 Locate the vehicle battery on the driver s side of...

Page 48: ... washing or steam cleaning Such a process will expose electrical components to moisture Moisture entering electrical components can result in water damage and subsequent component failure Use non abrasive wax products Battery acid fertilizers tars asphalt creosote paint or chewing gum should be removed immediately to prevent possible stains The seats of the vehicle will last longer with proper cle...

Page 49: ... are equipped with mud tires are intended only for off road operation they are not designed for use on paved surfaces such as asphalt and concrete Frequent driving on paved surfaces will significantly decrease the life of the mud tires Vehicle performance will also be reduced when driving on paved surfaces See following WARNING WARNING To avoid the risk of rollover when operating a vehicle equippe...

Page 50: ...t double A arms with coil over shock absorbers Rear Swing arms with coil over shock absorbers Brakes Hydraulic brake system brake pads and discs on each wheel with separate foot operated park brake BODY CHASSIS Frame Chassis Box tube aluminum Side and rear body All aluminum Cargo bed Powder coated steel or aluminum Front body ABS DR acrylic cap Tires All Terrain 25 x 10 5 12 front and rear tubeles...

Page 51: ...ubricant 20 oz 600 mL Engine coolant mixture of 55 propylene glycol and 45 water 2 gal 7 8 L Brake fluid DOT 5 silicone brake fluid 8 oz 240 ml Fuel tank diesel grade no 2 with cetane rating of 45 or higher 6 5 gallons 24 6 L TIRE PRESSURE All terrain tread and mud tires 20 22 psi 1 38 1 52 Bars VEHICLE MASS STANDARD OPTION HIGH CAPACITY OPTION Unladen vehicle mass full tank Front axle Rear axle T...

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Page 56: ...ber 103472543 Edition Code 0409D0609C 103472543 This manual is valid for vehicles built during the 2009 model year It is also valid for vehicles with build codes between 54699 and the one indicated at the top of this page ...

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Husqvarna HUV 5420 DXR, Owner'S Manual

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