Sime Planet Super 4 WM Installation & Servicing Instructions Manual Download

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Planet

Super 4 W.M.

Installation & Servicing

Instructions

ENSURE THAT THESE INSTRUCTIONS ARE LEFT

FOR THE USER AFTER COMPLETION OF THE

BENCHMARK SECTION

Please read the Important Notice within
this guide regarding your boiler warranty

199838

Summary of Contents for Planet Super 4 WM

Page 1: ...nstallation Servicing Instructions UK ENSURE THAT THESE INSTRUCTIONS ARE LEFT FOR THE USER AFTER COMPLETION OF THE BENCHMARK SECTION Please read the Important Notice within this guide regarding your boiler warranty 199838 ...

Page 2: ...offered all you have to do is to adhere to these 3 simple conditions The installation must be carried out to Manufacturers Benchmark Standards by a Gas Safe Registered Engineer and recorded in the installation manual The appliance must be registered with both Sime Ltd and Gas Safe within 30 days of installation The appliance must be serviced annually by either Sime Ltd or a Gas Safe registered eng...

Page 3: ......

Page 4: ...ndards of installation and commissioning of domestic heating and hot water systems in the UK and to encourage regular servicing to optimi se safety efficiency and performance Benchmark is managed and promoted by the Heating and Hotwater Industry Council For more information visit www centralheating co uk ...

Page 5: ...he gas supply working pressure correct Is the boiler wired correctly See installation manual Has the D H W flow rate been set to the customer requirements Has the customer been fully advised on the correct use of the boiler system and controls Has the log book provided been completed Planet Super 4 W M Gas Council number 47 719 16 IPX4D Please refer to commissioning instructions for filling in the...

Page 6: ...in standard conditions of 15 C 1013 mbar Differential measure between the pressure upstream of the gas valve and the depression in sealed chamber SUPER 4 W M Heat output Nominal kW 11 6 29 5 Btu h 39 600 100 650 Nominal kW Btu h 29 5 100 650 Heat input Nominal kW 13 5 31 6 Btu h 46 050 107 800 Minimum kW Btu h 13 5 46 050 Class NOx 3 Losses after shutdown to 50 C W h 118 Water content l 5 Expansio...

Page 7: ...ducer 16 Automatic by pass 17 D H W expansion vessel 18 Gas cock 19 C H return cock 20 C H flow cock 21 D H W cock 22 D H W tank drain cock 23 D H W sensor SB 24 85 C limit stat 25 Magnesium anode 27 Non return valve 1 5 MAIN COMPONENTS Fig 3 KEY 1 Control panel 2 Gas valve 3 C H pump 4 Non return valve 5 Burner 6 Water pressure transducer 7 Heat exchanger 8 85 C limit stat 9 Fan 10 Air pressure s...

Page 8: ...detailed guidance on this aspect 2 3 FLUE TERMINAL POSITION Detailed recommendations for flue installa tion are given in BS5440 1 The following notes are for general guidance The boiler MUST be installed so that the terminal is exposed to the external air It is important that the position of the terminal allows free passage of air across it at all times It is ESSENTIAL TO ENSURE in practice that p...

Page 9: ...0151 420 9563 or Fernox 01799 550 811 directly For long term protection against corro sion and scale after flushing it is rec ommended that an inhibitor such as BetzDearborn Sentinel X100 or Fernox MB 1 or Copal is dosed in accordance with the guidelines given in BS 7593 Failure to flush and add inhibitor to the system may invalidate the appli ance warranty It is important to check the inhibitor c...

Page 10: ...men sion shown in fig 8 Alternatively max flue lengths informa tion is given in Table 3 Z Dimension UP TO 945 mm No extension duct required Z Dimension greater than 945 mm and up to 1 760 mm One extension duct kit required Z Dimension greater than 1 760 mm and up to 2 575 mm Two extension duct kits required Z Dimension greater than 2 575 mm and up to 3 000 mm Three extension 3 INSTALLATION Fig 7 t...

Page 11: ...r Frequent addition of makeup water into the system Should it be necessary to empty the sys tem either partially or totally 3 5 SYSTEM FILLING Open the flow and return valves 19 20 fig 2 Loosen the automatic air vent cap 8 fig 2 Open all radiator valves and system air vents Fill the system with water using one of the approved methods to about 0 5 bar greater than the system design pressure Close a...

Page 12: ...ess than 600 mm from the discharge terminal outlet fig 13 The accessories required for this type of installa tion and some of the connecting systems that can be used are shown in fig 14 Up to a maximum of three extensions can be added to reach a rectilinear length of 3 7 metres If it proves necessary to pro vide for two changes of direction in the duct the maximum length must not be greater than 2...

Page 13: ...ories necessary for this type of discharge and some of the other type of systems that it is possible to use are shown in fig 16 By utilising the junction twin concentric 7 fig 18 it is possible to have a concentric dis charge In these cases during assembly it is necessary to get the washer in silicon used on the reduction of the terminal 5 fig 16 to be substituted with the junction twin con centri...

Page 14: ...ostat or timer thermostat rec ommended for better room temperature control must be class II as specified by standard EN 60730 1 clean contact Warning Applying mains voltage to the terminals of board TA CR SE SB will irreparably damage the control board Make sure that any connections to be made are not carrying mains voltage 3 9 2 Connection Logica Remote Control fig 19 pos B The electrical plants ...

Page 15: ...3 TERMOSTATO AMBIENTE LOGICA REMOTE CONTROL LOGICA REMOTE CONTROL SONDA ESTERNA 1 2 A B C Fig 19 KEY 1 Control panel 2 Terminal connector block Logica Remote Control 3 Connector J2 TA Room stat not supplied CR Logica Remote Control optional SE External temperature sensor optional SB D H W sensor ROOM STAT EXTERNAL SENSOR ...

Page 16: ...y instructions inserted in the package At this point with the selector knob on the installer can adjust the basic parameters set tings according to the individual needs point 3 10 2 If there is a thermostatic radiator valve fitted this must be set to maximum 3 10 2 Installation settings The settings for the basic operating para meters for individual needs are reported in the instruction leaflet su...

Page 17: ...d 4 of the socket allows three different functions to be activated The parameter has the following significance 1 If an external sensor is connected the display will show the temperature of the external sensor _ _ no sensor connected function disabled 2 With an external contact it is possible to switch over to reduced pre set value of the ambient temperature 3 With an external contact it is possib...

Page 18: ... External and ambient sensor influence Anti bacterial function If the entrance terminals 3 and 4 of the socket is connected to a zero potential external contact parameter 64 2 or 3 the operating mode of the contact can be determined remote telephone switch or window contact The operating mode specifies the status of the contact in which the required function is active Display Operating mode closed...

Page 19: ...ting phase with a technical pause by the burner of around 90 seconds both at the beginning when the plant is cold and in the subsequent startings This is so to avoid ignitions and switching off with very short intervals that may in particular be found in plants with high losses At every restarting following the period of slow ignition the boiler will position itself for around 1 minute to the mini...

Page 20: ...not detected From the time of the ignition a continuous jump spark from the electrode is noted despite the burner being lit After 10 sec onds the sparking stops the burner goes off and the block signal lights up The cable of the detector electrode is interrupted or the electrode itself is earthed the electrode is very worn and needs to be replaced The control board is faulty Due to a sudden fall i...

Page 21: ... POMPE DI ZONA NOTA Sostituire la pompa impianto della caldaiaconiltronchettooptionalcod 8094001 Collegare il cavo della pompa impianto ad un relèdipotenza RL L N TA1 CRL R1 P TA R P1 CR CR1 RL Cavo pompa impianto CIRCUITO CON VALVOLE DI ZONA L N TA TA1 VZ R VZ1 R1 NOTA I relé vengono impiegati solo nel caso le valvole di zona siano prive di micro Fig 23 CIRCUIT WITH ZONE VALVES CIRCUIT WITH ZONE ...

Page 22: ... values given in Table 4 The gas pressures at the maximum and minimum values are factory set Conse quently they must not be altered Only when you switch the appliance from one type of gas supply methane to another butane or propane it is permit ted to alter the operating pressure 5 4 GAS CONVERSION This operation must be performed by authorised personnel using original Sime components To convert f...

Page 23: ...essure while rotating anti clockwise will diminish it Adjust maximum pressure using the nut 3 with a wrench 10 to the maximum pressure value indicated in Table 4 Do not adjust minimum pressure until you have adjusted maximum pressure Turn off the supply power to the modula tor and keep the hot water tap turned on Lock the nut 3 in place turn the screw 2 to the minimum pressure indicated in Table 4...

Page 24: ...t attention be paid to the ignition and detection electrodes Reassemble the parts removed from the boiler observing the succession of the phases Check the functioning of the main burner After the assembly all the gas connec tions must be checked for the seal using soapy water or specific products avoid ing the use of naked flames To ensure continued efficient operation of the appliance it is recom...

Page 25: ...ffect the customer s statutory rights If yes and if required by the manufacturer has a water scale reducer been fitted CONDENSING BOILERS ONLY The condensate drain has been installed in accordance with the manufacturer s instructions and or BS5546 BS6798 Yes If the condensate pipe terminates externally has the pipe diameter been increased and weatherproof insulation fitted Yes ...

Page 26: ...o Comments Signature Date Engineer Name Company Name Telephone No Gas Safe Register No Comments Signature Date Engineer Name Company Name Telephone No Gas Safe Register No Comments Signature Date Engineer Name Company Name Telephone No Gas Safe Register No Comments Signature Date Engineer Name Company Name Telephone No Operative ID No Comments Signature Date Engineer Name Company Name Telephone No...

Page 27: ...valve and expansion valve been fitted and discharge tested Yes No The tundish and discharge pipework have been connected and terminated to Part G of the Building Regulations Yes Are all energy sources fitted with a cut out device Yes No Has the expansion vessel or internal air space been checked Yes No THERMAL STORES ONLY What store temperature is achievable C What is the maximum hot water tempera...

Page 28: ...ments Signature SERVICE 3 Date Engineer Name Company Name Telephone Number Comments Signature SERVICE 4 Date Engineer Name Company Name Telephone Number Comments Signature SERVICE 5 Date Engineer Name Company Name Telephone Number Comments Signature SERVICE 6 Date Engineer Name Company Name Telephone Number Comments Signature SERVICE 7 Date Engineer Name Company Name Telephone Number Comments Sign...

Page 29: ...d Circuit Board Isolate power supply Remove two control panel fixing screws Tilt forward control panel Remove wiring access cover Free wiring from clamps Remove control panel cover Pull of the potentiometer knobs Remove all connections to PCB and remove 6 PCB screws Ensure links and switches on new PCB are set correctly Transfer potentiometer spindles and trim mer spindles Refit in reverse order R...

Page 30: ...hot tap to clear the air from DHW pipe work Check for water soundness 7 2 Commissioning Turn the rotary switch to the summer posi tion Check gas pressures as described in 5 2 Allow cylinder to achieve temperature 7 3 Setting CH Input Turn the rotary switch to the winter position Allow the boiler to run for at least 5 minutes and check burner pressure as described in 5 3 adjust if required 7 4 Igni...

Page 31: ...54411 Main burner nozzle NP 76 M6 LPG 25 6175104 Protecting shield 26 6235915 Ignition electrode L 450 27 6235916 Ionisation electrode 31 5172307 Smoke chamber assembly 33 6229212 Fan mounting plate 34 6225615 Fan Position Code Description Model 35 6229007 Combustion chamber front panel 36 6139760 Combustion chamber front insulation 37 6229101 Smoke pressure switch bracket 38 6225710 Air pressure ...

Page 32: ...ssel connect pipe 600mm 49 2030227 Gasket Ø 12x18x2 50 6273603 Water pressure transducer 51 2030225 Gasket Ø 5 5x11x2 52 6017210 Manual air vent 1 4 53 6042201 Pressure relief valve 1 2 3 bar 54 6193000 Rubber gasket Ø 130 Position Code Description Model 55 6013100 Automatic air vent 3 8 56 2030229 Gasket Ø 22x30x2 57 6227411 C H return pipe 58 6227629 Pipe connecting expansion vessel 630mm 58 A 6...

Page 33: ...703 Transformer 230 24V 71 6009533 Casing front panel fixing bracket 630mm 71 A 6009550 Casing front panel fixing bracket 600mm 74 6272900 Control panel 77 6279601 Casing front panel extension 630mm 77 A 6279605 Casing front panel extension 600mm 78 6230682 Main PCB with ignition Position Code Description Model 79 6201501 Trimmer spindle Ø 5 80 6201502 Trimmer spindle Ø 6 82 2211610 Earth faston 8...

Page 34: ...34 ...

Page 35: ... section 5 2 When the working pressures have been adjusted reseal the regulators The supply pressure must never be greater than 50 mbar After the conversion of the boiler please stick onto the casing panel the plate showing the relevant feed ing gas which is included in the kit NOTE After assembly the sealing capacity of all the gas connections must be tested using special products and avoiding th...

Page 36: ...Cod 6274227A 02 11 Documentation Dpt Sime Ltd 1a Blue Ridge Park Thunderhead Ridge Glasshoughton Castleford WF10 4UA Phone 0845 9011114 Fax 0845 9011115 www sime ltd uk Email enquiries sime ltd uk ...

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