Simar FX 2004 Operation Instruction Manual Download

Page: 1 / 41

Item no:              5080120_GB
Edition :                             2/11
File :   J:\Wamser\FX2504_GB

Page 1 / 26

SIMAR GmbH

Am Fuchsloch 7 D-71665 Vaihingen/Enz

07042/903 0 Fax: 07042/903 39

Operation Instruction

FX 2004

Hopper loader

FX 2504

6/14

Summary of Contents for FX 2004

Page 1: ...Item no 5080120_GB Edition 2 11 File J Wamser FX2504_GB Page 1 26 SIMAR GmbH Am Fuchsloch 7 D 71665 Vaihingen Enz 07042 903 0 Fax 07042 903 39 Operation Instruction FX 2004 Hopper loader FX 2504 6 14...

Page 2: ...ical Data 11 5 Trouble shooting 12 6 Maintenance 13 6 1 Safety Information for Maintenance and Repairs 13 6 2 Filter cleaning 13 6 3 Electronic control unit 14 7 Dismantling and Disposal 14 8 Accessor...

Page 3: ...te the machines and to carry out maintenance work Correct usage also involves compliance with inspection and maintenance work schedules 1 2 Safety Markings In this document the following signal words...

Page 4: ...wise do not operate on voltages other than 230V 50Hz or 60 Hz Caution See technical data sheet Danger Touching live parts is potentially fatal Always keep control cabinets locked Do not carry out any...

Page 5: ...jury may result Do not pressurise any loose compressed air hoses Any people who may be in their vicinity may be hit Never hold compressed air hoses on loose objects Work on the compressed air devices...

Page 6: ...rk at the machine Never allow machine components to be operated by personnel who are under the influence of sedatives or who for health reasons are not in a fit state to operate them Any personnel who...

Page 7: ...hed and that the load is distributed horizontally Never stand under a suspended load Nominate a competent banksman for the lifting operation Pay attention to protect against external influences as hit...

Page 8: ...very 5 Mount feeding hose and suction pipe and connect to earth 6 Connect air hose DN13 for filter cleaning do not use smaller diameter because of insufficient filter cleaning 7 Max 2 5bar 8 Install f...

Page 9: ...llic contact to the socket Slip hose onto the bright metal tube and fasten the hose to the metal tube by means of a hose clamp 3 2 Flap Correct settings of the discharge flap The air gap b is adjust a...

Page 10: ...Page 10 26 3 3 Connection FX controller to EKO blow unit...

Page 11: ...d PE needle felt Polyamid PE needle felt Size 210 x 90 conical 210 x 90 conical 240 x 140 conical 240 x 140 conical Weight 0 160 kg 0 160 kg 0 190 kg 0 190 kg Valve filter backwash Blower unit EKO FX...

Page 12: ...hes Current supply interrupted Check fuse of socket Vacuum pump does not operate although discharge flap is closed Control unit defective Require spare control unit Conveying air filter clogged Check...

Page 13: ...be opened Never hold compressed air hoses on loose objects Warning The use of unauthorised spare parts may result in injury to people and damage to the machine Only use original spare parts Please ob...

Page 14: ...service Adjustments see chapter FX controller 7 Dismantling and Disposal When replacing machine components and disposing of them statutory regulations must be followed Please do not intervene in the...

Page 15: ...cally actuated mixing valve is controlled by the electronic control unit of the hopper loader There by the mixing valves are opened automatically within a dosing interval in accordance with the set pe...

Page 16: ...oximately the same length The number of pipe bends shall also be the same If not appropriate allowance which have to be determined by test have to be set when setting the percentages Pos Art no Mixing...

Page 17: ...connection with driers in order to avoid pre dried materials remain in the conveying line The clean out valve should be installed at the beginning of the conveying line i e directly at the suction pi...

Page 18: ...2 Backwash valve 12W ST11 Light barrier input ST 3 and ST 4 Mixing valve 12W ST12 0V ST 5 and ST 6 Clean out valve 12W ST13 Reed contact input ST 7 and ST 8 Fault lamp internal 2W ST14 0V ST 9 and ST1...

Page 19: ...Page 19 26 10 Dimension sheet 10 1 Dimension sheet FX 2004...

Page 20: ...Page 20 26 10 2 Dimension sheet FX 2504...

Page 21: ...Page 21 26 11 Spare parts 11 1Spare parts FX 2004 E 10 2004...

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Page 24: ...Page 23 26 11 2Spare parts FX 2504 E 10 2504...

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Page 27: ...Article Number 5080101_GB Edition 1 07 Datei J Wamser FX Steuerung_GB Page 1 14 SIMAR GmbH Am Fuchsloch 7 D 71665 Vaihingen Enz 07042 903 0 Fax 07042 903 39 Operating Instructions Control Unit FX...

Page 28: ...300 9 5 1 9 C9 Programming parameters 22 0 9 5 2 Selection for FX 2002 control unit C0 0 10 10 5 2 1 C1 Waiting time 10 5 2 2 C2 Minimum operating time 10 5 2 3 C3 Emptying suction time 10 5 2 4 C4 M...

Page 29: ...Page 3 14 Attention If the controller ist opened without our permission the warranty will expire...

Page 30: ...displayed by pressing the key and keeping it depressed The set value is displayed on releasing the key Every key depression effects a jump to the next function parameter mode It is not possible to jum...

Page 31: ...nveying sequence Fault lamp flashes EE flashing Persisting fault under consideration of the fault behavior Function C8 for standard control unit Function C4 for FX2002 control unit Fault lamp flashes...

Page 32: ...egenerated material 20 new material P3 pause time 0 00 P3 X XX X XX sec pause time until conveying is continued after the flap closes Works setting 0 00 sec P4 emptying suction time 1 0 00 P4 X XX X X...

Page 33: ...ng the key C0 0 00 Standard control unit FX2004 FX5100 C0 0 10 FX 2002 control unit 5 1 Selection for standard control unit C0 0 00 5 1 1 C1 flush function 0 10 also refer to C4 minimum flap opening t...

Page 34: ...tying suction process 0 00 C2 0 00 Mixing valve not active No mixture ratio Only one type of material is conveyed during the set conveying time of 10sec P1 conveying time C2 0 10 1 to 1 mixture One ch...

Page 35: ...X X XX sec switch on delay after closing the flap Works setting 0 50 sec 5 1 8 C8 Fault behavior 300 C8 X XX X XX sec Switches off in the event of a fault Works setting 0 50 sec C8 0 00 The control un...

Page 36: ...via P1 and P2 P1 active valve open P2 active valve closed The timing valve is connected to the terminal for the emptying suction valve 5 2 4 C4 Maximum fan running time C4 X XX X XX sec maximum fan ru...

Page 37: ...flat connectors X1 L1 X2 PE X3 PE X4 Motor N 1 0kVA X5 Motor L 1 0kVA X6 N1 24V DC outputs 2 8mm flat connectors 24V DC inputs 2 8mm flat connectors ST 1 and ST 2 Back wash valve 12W ST11 light barri...

Page 38: ...control unit FX 2004 FX 5100 C0 0 00 When using a reed relay Standard When using a light barrier FX Steuerung ST15 24V ST16 GND ST17 24V ST18 GND Sender Lichtschranke OUT Emp nger Lichtschranke ST11...

Page 39: ...e time When using a light barrier C3 0 C3 0 P1 activ timing valve open P2 activ timing valve closed FX Steuerung ST15 24V Reedrelais ST13 IN FX Steuerung ST15 24V ST16 GND ST17 24V ST18 GND Sender Lic...

Page 40: ...12 Technical data Supply voltage 230V AC 50Hz via a power supply cord with integral earthing pin plug Motor connection 230V AC 4A via motor connection cable with fitted socket connector Valve connect...

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