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Copyright 

 2000 Case France

Printed in France 

CASE

Cre 7-79443GB

April 2000

580LE-SLE-LSP-LPS 590SLE-LSP LOADER BACKHOES

TABLE OF CONTENTS

DIVISION/SECTION

 N

°

 SECTION

REFERENCE N

°

1 GENERAL INFORMATION

Standard Torque Specifications and Loctite Product Chart ..................................1001                         7-79450GB
Fluids and Lubricants ...........................................................................................1002                         7-79461GB

2  ENGINE

Removing and Installing the Engine and the Radiator .........................................2000

7-79471GB

Stall Tests .............................................................................................................2002

7-79482GB

Engine Specifications ...........................................................................................2402

*

Cylinder Head and Valves ....................................................................................2415

*

Engine Cylinder Block ..........................................................................................2425

*

Lubrication System ...............................................................................................2445

*

Cooling System ....................................................................................................2455

*

Turbocharger........................................................................................................2465

*

Turbocharger Failure Analysis .............................................................................2565

*

3  

FUEL SYSTEM

Fuel System and Filters .......................................................................................3410

*

Fuel Injector .........................................................................................................3413

*

CAV Injection Pump .............................................................................................3414

*

Bosch Injection Pump ..........................................................................................3415

*

4  

ELECTRICAL SYSTEM

Removal and Installation of Electrical Components .............................................4000

7-79490GB

Electrical Schematics ...........................................................................................4001

7-79503GB

580LSP-590LSP Electronic System and Troubleshooting ...................................4002

7-83511GB

Battery ..................................................................................................................4003

7-79510GB

Starter Motor.........................................................................................................4004                         7-79520GB
Instrument Cluster ................................................................................................4005

7-79530GB

Alternator..............................................................................................................4007

7-79540GB

5  STEERING

Removing and Installing the Steering Components .............................................5000

7-79551GB

Steering Specifications, Pressure Checks and Troubleshooting (580LE) ............5001

7-79561GB

Steering Specifications, Pressure Checks and Troubleshooting (580SLE)..........5001

7-79571GB

Steering Control Valve (Orbitrol), EATON Type....................................................5002

7-79580GB

Rotary Control Valve (Orbitrol), DANFOSS Type .................................................5002

7-27460GB

Steering Cylinders ................................................................................................5003

7-79590GB

Front Axle, Two Wheel Drive Machines ...............................................................5005

7-79600GB

Front Axle, Four Wheel Drive Machines...............................................................5006

7-79611GB

*Refer to the Engine Service Manual

Summary of Contents for 580LE

Page 1: ...ion Pump 3414 Bosch Injection Pump 3415 4 ELECTRICAL SYSTEM Removal and Installation of Electrical Components 4000 7 79490GB Electrical Schematics 4001 7 79503GB 580LSP 590LSP Electronic System and Troubleshooting 4002 7 83511GB Battery 4003 7 79510GB Starter Motor 4004 7 79520GB Instrument Cluster 4005 7 79530GB Alternator 4007 7 79540GB 5 STEERING Removing and Installing the Steering Components ...

Page 2: ... Removing and Installing the Components of the Hydraulic System 8001 7 79690GB Hydraulic System Specifications Troubleshooting and Pressure Checks 580LE 8002 7 79701GB Hydraulic System Specifications Troubleshooting and Pressure Checks 580SLE 8002 7 79711GB Cleaning the Hydraulic System 8003 7 79720GB Hydraulic Pump 580LE 8004 7 79731GB Hydraulic Pump 580SLE 8004 7 79741GB Loader Control Valve 800...

Page 3: ...frigerant 9003 7 79820GB Air Conditioning System Maintenance for Systems Using Refrigerant R 134a 9004 7 79830GB Servicing Components of Air Conditioning System Using R 134a Refrigerant 9005 7 79840GB Loader 9006 7 79850GB Cab with ROPS and Safety Frame with ROPS 9007 7 27580GB Backhoes Attachment 9008 7 79870GB Seat and Safety Belt 9009 7 79880GB Large Format Hydraulic and Electrical Schematics P...

Page 4: ...Cre 7 79443GB Edition 04 00 Printed inFrance ...

Page 5: ...more information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions please write to me admin servicemanualperfect com ...

Page 6: ...Case Copyright 1996 Case France Printed in U K Issued March 1996 Cre 7 79450GB 1001 STANDARD TORQUE SPECIFICATIONS AND LOCTITE PRODUCT CHART Section 1001 ...

Page 7: ...6 inch 54 to 64 73 to 87 1 2 inch 80 to 96 109 to 130 9 16 inch 110 to 132 149 to 179 5 8 inch 150 to 180 203 to 244 3 4 inch 270 to 324 366 to 439 7 8 inch 400 to 480 542 to 651 1 0 inch 580 to 696 787 to 944 1 1 8 inchs 800 to 880 1085 to 1193 1 1 4 inchs 1120 to 1240 1519 to 1681 1 3 8 inchs 1460 to 1680 190 to 2278 1 1 2 inchs 1940 to 2200 2631 to 2983 NOTE Use thick nuts with Grade 8 bolts Gr...

Page 8: ...0 52 to 61 M12 66 to 79 90 to 107 M14 106 to 127 144 to 172 M16 160 to 200 217 to 271 M20 320 to 380 434 to 515 M24 500 to 600 675 to 815 M30 920 to 1100 1250 to 1500 M36 1600 to 1950 2175 to 2600 Grade 12 9 Bolts Nuts and Studs Usually the torque values specified for grade 10 9 fasteners can be used satisfactorily on grade 12 9 fasteners Grade 10 9 Bolts Nuts and Studs Size Pound inches Newton me...

Page 9: ...inch 38 1 mm 1 7 8 12 210 to 250 285 to 338 Split flange mounting screws Size Pound inches Newton metres 5 16 18 180 to 240 20 to 27 3 8 16 240 to 300 27 to 34 7 16 14 420 to 540 47 to 61 1 2 13 55 to 65 74 to 88 5 8 11 140 to 150 190 to 203 Tube OD Hose ID Thread size Pound inches Newton metres Straight threads with O ring 1 4 inch 6 4 mm 7 16 20 144 to 228 16 to 26 5 16 inch 7 9 mm 1 2 20 192 to...

Page 10: ...9 16 18 300 to 360 34 to 41 8 1 2 inch 12 7 mm 13 16 16 384 to 480 43 to 54 3 4 16 540 to 600 61 to 68 10 5 8 inch 15 9 mm 1 14 552 to 672 62 to 76 7 8 14 60 to 65 81 to 88 12 3 4 inch 19 0 mm 1 3 16 12 65 to 80 90 to 110 1 1 16 12 85 to 90 115 to 122 14 7 8 inch 22 2 mm 1 3 16 12 65 to 80 90 to 110 1 3 16 12 95 to 100 129 to 136 16 1 0 inch 25 4 mm 1 7 16 12 92 to 105 125 to 140 1 5 16 12 115 to ...

Page 11: ...d 262 0 177 184 368 in lbs 54 to 150 10 min 24 h 747 High strength threadlocker 272 Red 620 0 254 207 311 in lbs 54 to 234 30 min 24 h 747 High temperature high strength 275 Green 277 0 254 241 345 in lbs 54 to 150 3 min 24 h 747 High strength threadlocker 277 Red 0 254 241 345 in lbs 54 to 150 60 min 24 h 747 High strength threadlocker 290 Green 0 076 97 403 in lbs 54 to 150 6 min 24 h 747 Wickin...

Page 12: ... 1 hr 24 h 764 Hydraulic sealant 570 Brown 592 28 46 in lbs 54 to 150 6 hr 24 h 764 Steam sealant 571 White 592 0 381 46 23 in lbs 54 to 150 2 to 4 hr 24 h 764 Pipe sealant 572 White 578 575 92 31in lbs 54 to 150 24 hr 24 h None Gasketing 592 Black 0 05 35 psi 54 to 206 4 hr 24 h 736 Pipe sealant with teflon 593 Green 6 35 28 psi 54 to 206 30 min 24 h RTV silicone 601 Green 609 0 127 210 psi 54 to...

Page 13: ...r Activator for structural adhesives 755 Clear Cleaning solvent 764 Green Primer N 767 Silver 54 to 878 Anti seize lubricant Product Color Similar products Gap inches Strength steel steel Working temperature range fahrenheit Fixture full cure steel steel time Primer Description ...

Page 14: ...Section 1002 1002 Cre 7 79461GB Printed in U K Case FLUIDS AND LUBRICANTS Copyright 1997 Case France Issued December 1997 ...

Page 15: ...LUBRICANTS 3 ENGINE OIL RECOMMENDATIONS 4 Oil viscosity Oil operating range 4 FLUIDS AND LUBRICANTS 5 NOTE Case France reserves the right to make improvements in design or changes in specifications at any time without incurring any obligation to install them on units previously sold ...

Page 16: ...pacity without filter replacement 52 6 litres Type of fluid CASE MS1210 or CASE Hydraulic Fluid Transmission 580LE 580SLE and 580LSP gearbox 2 Wheel Drive Total system 18 5 litres Filling with or without filter replacement 16litres Type of oil CASE Hy Tran Plus MS1207 4 Wheel Drive Total system 21 litres Filling with or without filter replacement 18 5litres Type of oil CASE Hy Tran Plus MS1207 580...

Page 17: ...ct lubrication for your engine under all operating conditions If CASE No 1 Multiperformance or Performance engine oil cannot be obtained use only oil corresponding to API CE category NOTE Never add any performance or other additive product to the engine oil sump Engine oil change intervals are shown in this manual in accordance with tests performed on CASE lubricants EO1730 Oil viscosity Oil opera...

Page 18: ... For environments with a temperature higher than 36 C use a mixture of 50 ethylene glycol based anti freeze For environments with a temperature lower than 36 C a mixture of 40 water with 60 anti freeze is recommended Fuel The fuel to be used must be in conformity with the D975 standard of the American Society for Testing and Materials ASTM Use No 2 type fuel The use of other fuels may cause a loss...

Page 19: ......

Page 20: ...Case Copyright 2000 Case France Printed in France March 2000 Cre 7 79471GB 2000 REMOVING AND INSTALLING THE ENGINE AND THE RADIATOR Section 2000 ...

Page 21: ...ection 1002 SPECIAL TORQUE SETTINGS Front engine bracket self locking nuts 41 to 47 Nm Torque converter retaining screws 52 to 57 Nm Engine front bracket retaining screws 89 to 107 Nm TOOLS REQUIRED T91222 CAS 1690 Engine turn over tool WARNING This symbol is used in this manual to show important safety messages Whenever you see this symbol carefully read the message which follows since it shows t...

Page 22: ...h in the Off position circuit isolated from battery STEP 3 BP9502315 Remove the caps screws 1 upper 2 and lower bumpers 3 and the grille 4 from the front of the machine STEP 4 Remove the bolts washers and nuts from the pivot point on the hood STEP 5 BP9502286 Have another person help with the following procedure A Open the hood B Remove the retainers from the hood struts 1 and disconnect the hood ...

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