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Siemens SIMOTICS M-1FE2, Hardware Installation Manual

The Siemens SIMOTICS M-1FE2 is a state-of-the-art motor with advanced features. Enhance your understanding of its configuration and make the most of its capabilities by accessing the comprehensive Configuration Manual available for free download on our website. Discover detailed instructions, optimizing your experience with this exceptional product.

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SIMOTICS M-1FE2 built-in motors 

Summary of Contents for SIMOTICS M-1FE2

Page 1: ...SIMOTICS M 1FE2 built in motors ...

Page 2: ......

Page 3: ...tructions 1 Special safety notices for handling built in motors 2 Description 3 Motor components characteristics and options 4 Preparing for use 5 Mechanical mounting 6 Connection 7 Commissioning 8 Operation 9 Service and maintenance 10 Decommissioning and disposal 11 Dimensional drawings 12 Spare parts 13 List of abbreviations A ...

Page 4: ...nly by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens pro...

Page 5: ...Installation Manual provides information about the components that enable the target group to install set up test commission operate and troubleshoot the products and systems correctly and safely Before you start using the motor you must read this Hardware Installation Manual This will ensure safe problem free operation and maximize the service life of the motor Always follow the safety instructio...

Page 6: ...ing instructions Enumerations Enumerations are identified by a bullet point without any additional symbols Enumerations at the second level are hyphenated Notes Notes are shown as follows Note A Note is an important item of information about the product handling of the product or the relevant section of the document Notes provide you with help or further suggestions ideas More information Informat...

Page 7: ... on SITRAIN training from Siemens for products systems and automation engineering solutions SITRAIN http siemens com sitrain Technical Support Country specific telephone numbers for technical support are provided on the Internet under Contact Technical Support https support industry siemens com sc ww en sc 2090 Websites of third parties This publication contains hyperlinks to websites of third par...

Page 8: ...Introduction SIMOTICS M 1FE2 built in motors 6 Hardware Installation Manual 04 2020 A5E50074509B AA ...

Page 9: ... the synchronous version 38 3 3 4 1 Operation on a power section 41 3 3 4 2 Operation on two power sections 42 3 3 4 3 Conversion of the converter setting data 43 3 3 5 Version and operating modes of the motor in the asynchronous version 48 3 4 Rating plate data 52 3 4 1 Rating plate details type plate of 1FE2 in synchronous version 52 3 4 2 Rating plate details type plate of 1FE2 in asynchronous ...

Page 10: ...ersion 110 6 3 8 Removing the rotor core with sleeve 111 6 4 Installing the stator in the spindle housing 114 6 4 1 Flow chart for the stator installation 114 6 4 2 Mounting the stator without cooling jacket 115 6 4 2 1 Production equipment assembly tools and other resources 115 6 4 2 2 Mounting the stator without cooling jacket 116 6 4 3 Mounting the stator with cooling jacket 119 6 4 3 1 Product...

Page 11: ...connection and motor protection 160 8 Commissioning 165 8 1 Manufacturer declaration 165 8 2 Safety instructions 165 8 3 Checklist prior to commissioning 168 8 4 Test the insulation resistance 171 8 5 Commutation angle and pole position identification 173 8 5 1 Determining the commutation angle applies only to synchronous version 173 8 6 Commissioning the cooling circuit 175 8 7 Switching on and s...

Page 12: ...E218 8 A 194 12 1 4 1FE218 8 Z 195 12 1 5 1FE218 8 196 12 1 6 1FE218 8L cable version 197 12 2 Motors in asynchronous version 198 12 2 1 1FE209 8 B 198 12 2 2 1FE209 8C A 199 12 2 3 1FE209 8A A 200 12 2 4 1FE214 8C B 201 12 2 5 1FE214 8C A 202 12 3 Dimension drawing cable version 203 13 Spare parts 205 A List of abbreviations 207 Index 209 ...

Page 13: ... is no voltage between any of the power connections and between any of the power connections and the protective conductor connection 5 Check whether the existing auxiliary supply circuits are de energized 6 Ensure that the motors cannot move 7 Identify all other dangerous energy sources e g compressed air hydraulic systems or water Switch the energy sources to a safe state 8 Check that the correct...

Page 14: ...ng due to unconnected cable shields As a minimum connect cable shields and the conductors of power cables that are not used e g brake cores at one end at the grounded housing potential WARNING Electric shock if there is no ground connection For missing or incorrectly implemented protective conductor connection for devices with protection class I high voltages can be present at open exposed parts w...

Page 15: ...hanical precision nut runner with a dynamic torque sensor and speed limitation system WARNING Unexpected movement of machines caused by radio devices or mobile phones Using radio devices or mobile telephones in the immediate vicinity of the components can result in equipment malfunction Malfunctions may impair the functional safety of machines and can therefore put people in danger or lead to prop...

Page 16: ... use Safety Integrated functions you must observe the safety notices in the Safety Integrated manuals WARNING Active implant malfunctions due to electromagnetic fields Electromagnetic fields EMF are generated by the operation of electrical power equipment such as transformers converters or motors People with pacemakers or implants are at particular risk in the immediate vicinity of this equipment ...

Page 17: ...ives of motors Comply with the specified cooling requirements for the motor WARNING Fire due to incorrect operation of the motor When incorrectly operated and in the case of a fault the motor can overheat resulting in fire and smoke This can result in severe injury or death Further excessively high temperatures destroy motor components and result in increased failures as well as shorter service li...

Page 18: ...tatic discharge Electric fields or electrostatic discharge can cause malfunctions through damaged individual components integrated circuits modules or devices Only pack store transport and send electronic components modules or devices in their original packaging or in other suitable materials e g conductive foam rubber of aluminum foil Only touch components modules and devices when you are grounde...

Page 19: ...ly recommends that product updates are applied as soon as they are available and that the latest product versions are used Use of product versions that are no longer supported and failure to apply the latest updates may increase customer s exposure to cyber threats To stay informed about product updates subscribe to the Siemens Industrial Security RSS Feed under https www siemens com industrialsec...

Page 20: ...s damage X ray ionizing radiation and cosmic radiation 2 Unusually high temperatures including open flames as well as emissions of light noise particles gases etc can occur inside and outside the components under fault conditions caused by for example Component failure Software errors Operation and or environmental conditions outside the specification External influences damage 3 Hazardous shock v...

Page 21: ...ating plate data Make sure that the conditions at the location of use comply with the conditions specified in this documentation When necessary take into account deviations regarding approvals or country specific regulations WARNING Danger to life caused by magnetic and electrical fields to persons with active implants Electric motors represent a danger for people with active implants who come clo...

Page 22: ...ate them properly Do not disconnect the power connections when the stator is under voltage live Only use the specific power cables intended for the purpose First connect the protective conductor PE Connect the cable shield through a wide area First connect the power cable to the stator before you connect the power cable to the inverter First disconnect the connection to the inverter before you dis...

Page 23: ...e an affected person maintain a minimum separation of 500 mm to motors If you wish to use special versions and design variants whose specifications vary from the motors described in this document then contact your local Siemens office If you have any questions regarding the intended usage please contact your local Siemens office Built in motors are components for installation in machines and for d...

Page 24: ...nstallation of the rotor and the stator by the spindle manufacturer results in a motor spindle unit WARNING Danger to life through the use of an incomplete machine If you use a machine that does not conform to the 2006 42 EU decree there is the danger of death severe injury and or material damage Commission the machine only when it conforms to the regulations of the EU 2006 42 EU machine decree an...

Page 25: ...t magnets APM 2 Stator without cooling jacket 3 Installed 1FE2 built in motor shown without shaft 1 Rotor with short circuit cage 2 Stator without cooling jacket Standard 3 Installed 1FE2 built in motor shown without shaft Design with cooling jacket 1 Rotor with externally mounted permanent magnets APM 2 Stator with cooling jacket optional 3 Installed 1FE2 built in motor shown without shaft Frame ...

Page 26: ...ing system Encoder system 1 Encoder 6 Drain hole 2 Stator with cooling jacket 7 Inlet cooling water connection 3 Rotor with sleeve 8 Spindle housing 4 Spindle shaft with bearings 9 Outlet cooling water connection 5 End shield DE Drive End 10 End shield NDE Non Drive End Figure 3 1 Motor spindle design Note The spindle manufacturer is responsible for designing the bearings lubrication and cooling A...

Page 27: ...e of construction EN 60034 7 Connection designations EN 60034 8 Noise levels 1 EN 60034 9 Temperature monitoring EN 60034 11 Vibration severity grades 1 EN 60034 14 1 Standard component e g cannot be applied to built in motors Relevant directives The following directives are relevant for SIMOTICS motors European Low Voltage Directive SIMOTICS motors comply with the Low Voltage Directive 2014 35 EU...

Page 28: ...certification CCC product certification https support industry siemens com cs products search CCC dtp Certificate mfn ps o DefaultRankingDesc pnid 13347 lc China RoHS SIMOTICS motors comply with the China RoHS You can find additional information at China RoHS https support industry siemens com cs ww de view 109738656 en Underwriters Laboratories SIMOTICS motors are generally in compliance with UL ...

Page 29: ...s Can be evaluated e g using a thermal motor protection unit Order No 3RN2013 1GW130 Universal protection optional Full protection NTC PT3 51 F NTC K227 Winding insulation Temperature class 155 F acc to EN 60034 At a coolant temperature of 20 C an average winding overtemperature of 125 K is permitted The performance data ap plies for a cooling water temperature of 5 20 C Balance quality of the rot...

Page 30: ...ersion Motor parts Note Special versions and construction variants may differ in the scope of delivery with respect to certain technical aspects 1 APM rotors 2a Stator version with cooling jacket on request 2b Stator version without cooling jacket basic type 3 Round sealing rings 4x for version with standard cooling jacket 4 Motor rating plate type plate Figure 3 2 Parts of the 1FE2 built in motor...

Page 31: ...due to premature removal of the protection foil A rotor bandage with a foil is provided for transport protection Remove the protective foil only immediately before assembly Check the bandage for damage APM rotor core Pressure oil connection with grub screw Encircling groove for deployable balancing elements Sleeve Rotor core Bandage composite fiber Balancing disk Step press fit R Balancing radius ...

Page 32: ...and moments of inertia for the motor in synchronous version Table 3 2 Motor article number Rotor Stator J with sleeve in kg m2 Mass with sleeve in kg Mass without cooling jacket in kg Mass with cooling jacket in kg 1FE2182 8LN CC0 0 75 60 65 110 1FE2182 8LH CC0 0 75 60 65 110 1FE2183 8LN CC0 0 9 70 80 130 1FE2183 8LH CC0 0 9 70 80 130 1FE2184 8LN CC0 1 05 80 95 150 1FE2184 8LK CC0 1 05 80 95 150 1...

Page 33: ...truction variants may differ in the scope of delivery with respect to certain technical aspects 1 Rotor in Cu or Al version 2 Stator without cooling jacket 3 Motor rating plate type plate Figure 3 4 Parts of the 1FE2 built in motor in the asynchronous version Design of the stators for the asynchronous version Stator without cooling jacket 1 Cables for power connection and tempera ture sensors 2 Wi...

Page 34: ...le version as synchronous motor Maximum speed up to 19000 rpm depending on frame size Maximum rated torque up to 1530 Nm depending on the frame size Torque is transferred to the spindle without any play through a friction locked press fit Rotor without sleeve optionally machined ready for installation Optional rotor with sleeve for removal in pressurized oil procedure optionally prebalanced Stator...

Page 35: ...degree of protection IP00 in accordance with EN 60034 5 The final degree of protection is defined by the spindle manufacturer as a result of the mechanical design of the spindle housing Recommended degree of protection IP54 minimum degree of protection Static charging WARNING Danger to life caused by static charging of the rotor The rotor can be statically charged at higher speeds depending on the...

Page 36: ...MERIK 828D sl V4 8 4 94 SINUMERIK ONE 6 13 SINUMERIK 840D sl 4 94 Note Operation with older software versions If you operate the motors with older software versions you must commission the motors as if they were made by other manufacturers This may involve limitations of the technical performance Contact your Siemens Technical Support for more information Hollow shaft measuring system Parameterizi...

Page 37: ...andard protection integrated into the system via SMC20 with or without VPM 1 Article numbers for prefabricated MOTION CONNECT signal cables M23 connector size 2 Article numbers for prefabricated MOTION CONNECT power cables 1 Control cabinet 22 Pt1000 temperature sensor 11 SINAMICS S120 Motor Modules Booksize format DRIVE CLiQ communi cation via SMC20 23 1FE2 winding connection via terminal box 2 1...

Page 38: ...ated MOTION CONNECT signal cables M23 connector size 2 Article numbers for prefabricated MOTION CONNECT power cables 1 Control cabinet 21 Incremental encoder sin cos 1 Vpp or EnDat 2 1 absolute encoder 11 SINAMICS S120 Motor Modules Booksize format DRIVE CLiQ communication via SMC20 22 1FE2 winding connection via terminal box 12 Tripping unit 3 Signal cable for encoder and temperature sensor 17 pi...

Page 39: ...grated into the system via SMC20 1 Article numbers for prefabricated MOTION CONNECT signal cables M23 connector size 2 Article numbers for prefabricated MOTION CONNECT power cables 25 m in the case of star delta changeover in the control cabinet 1 Control cabinet 22 Pt1000 temperature sensor 11 SINAMICS S120 Motor Modules Booksize format DRIVE CLiQ communi cation via SMC20 23 1FE2 winding connecti...

Page 40: ...odules Booksize format DRIVE CLiQ communication via SMC20 22 1FE2 winding connection via terminal box 12 Tripping unit 3 Signal cable for encoder and temperature sensor 17 pin M23 round connector 2 1FE2 built in motor 4 Signal cable for PTC via tripping unit 3 3 4 Version and operating modes of the motor in the synchronous version 1FE2 motors of shaft height 180 1FE218 consist of two winding syste...

Page 41: ...l circuit for SINAMICS booksize power sections or with only one partial winding system Possible variants of the master slave closed loop control Option 1 Option 2 Deployment of SERVCOUP OA software Application created by the user Encoder evaluation on the master encoder in formation is forwarded internally to the slave via DRIVE CLiQ The encoder information must be made available to the master and...

Page 42: ...riably in the work machine Less installation space is required compared with a chassis module Operation with chassis power section No suitable VPM is currently available for operation of the motor on a chassis power section Reduce the permitted maximum speed of the motor to the converter maximum speed n_max_Invs specified in the datasheets Note Always operate the power sections with a pulse freque...

Page 43: ... together in the motor terminal box using the following assignment 1U1 and 2U1 U 2V1 and 2V1 V 1W1 and 2W1 W For this operational case the values are specified on the datasheets or in the converter software 1 Motor Module power unit 2 Line Module infeed 3 Voltage limiting module VPM if necessary 4 Terminal box 5 1FE218 built in motor 6 Motor cables of the partial windings partial winding 1 1U1 1V1...

Page 44: ...he power of a 120 kW infeed Active Line Modules can be doubled by using an appropriate parallel circuit Both power sections then operate on a shared DC link Otherwise deploy an infeed unit from the chassis area 1a Master power unit Motor Module 1b Slave power unit Motor Module 2 Line Module infeed 3 Voltage limiting modules VPM if necessary 4 Terminal box 5 1FE218 built in motor 6 Motor cables of ...

Page 45: ...the use of an encoder switch signal splitter from the following manufacturers DR JOHANNES HEIDENHAIN GmbH www heidenhain de or BaumerHübner www baumer com 3 3 4 3 Conversion of the converter setting data As standard the 1FE218 motor data always relates to the complete motor both partial windings and is stored in the converter software The values in the datasheets also refer to the complete motor T...

Page 46: ...uirements for built in motors SIMOTICS M 1FE2 built in motors 44 Hardware Installation Manual 04 2020 A5E50074509B AA 1 Values with rotor sleeve see 1FE2 Configuration Instructions or customer specific documenta tion Figure 3 8 Converter setting data ...

Page 47: ... Slave Index Parameters 145 0 Enable disable encoder interface 1 1 2 1 Parameters 300 0 Motor type selection 2 2 2 Parameters 305 0 Rated motor current 226 113 113 6 Parameters 307 0 Rated motor power 105 5 52 8 52 8 6 Parameters 311 0 Rated motor speed 1000 1000 1000 6 Parameters 312 0 Rated motor torque 1007 503 5 503 5 6 Parameters 314 0 Motor pole pair number 8 8 8 6 Parameters 316 0 Motor tor...

Page 48: ...Y alarm threshold 150 150 150 6 Parameters 605 0 Mot_temp_mod 41671 threshold 160 160 160 6 Parameters 611 0 I2t motor model thermal time con stant 240 240 240 6 Parameters 612 0 Mot_temp_mod activation H1 H1 H1 Parameters 640 0 Current limit 469 234 5 234 5 5 Parameters 643 0 Overvoltage protection for syn chronous motors 0 1 1 Parameters 845 0 BI No coast down coast down OFF2 signal source 2 1 7...

Page 49: ...rameters 1996 0 PolID motion based integral time 30 30 30 2 Parameters 1997 0 PolID motion based smoothing time 1 1 1 2 Parameters 2000 0 Reference speed reference fre quency 2000 4200 4200 5 Parameters 2002 0 Reference current 469 234 5 234 5 5 Parameters 2003 0 Reference torque 2006 1021 1021 5 Parameters 2007 0 Reference acceleration 16 67 16 67 16 67 5 Parameters 4955 0 8 OA DO specific identi...

Page 50: ...sociated index for activating the OA application SERVCOUP depends on the designation If r4955 0 8 contains SERVCOUP then p4956 0 applies If r4955 9 17 contains SERVCOUP then p4956 1 applies etc The parameter list shown here illustrates the conversion of the motor data for master slave operation In accordance with this parameter list some reference values must be changed Note that some converter sp...

Page 51: ...ICS S120 Combi Power Module SINAMICS S120 Booksize Power Module 1FE2 in asynchronous version 1FE2 in asynchronous version Servo motor Encoder SMC20 SMC20 Encoder Winding with star delta changeover The 1FE2 2 motors have two cables per phase U1 U2 V1 V2 W1 W2 A star delta changeover takes place by means of an external contactor circuit or as a fixed configuration in the terminal box Note Star delta...

Page 52: ...Hardware Installation Manual 04 2020 A5E50074509B AA 1FE2 in asynchronous version with star delta changeover to SINAMICS S120 Combi SINAMICS S120 Combi Power Module 1FE2 in asynchronous version Servo motor SMC20 Encoder Delta contactor Star contactor Figure 3 9 1FE2 with star delta connection to SINAMICS S120 Combi ...

Page 53: ...074509B AA 51 1FE2 in asynchronous version with star delta connection to SINAMICS S120 Booksize SINAMICS S120 Power Module Booksize 1FE2 in asynchronous version Encoder SMC20 Delta contactor Star contactor Figure 3 10 1FE2 with star delta changeover to SINAMICS S120 Booksize You will find additional information in Chapter Electrical connection Page 139 ...

Page 54: ...Temperature class 6 Degree of protection 7 Technical specifications for S1 and S6 40 2 min 7 Identification temperature sensor 8 Identification temperature monitoring 9 Information on water cooling flow rate maximum permissible coolant temperature in C pressure of the cooling system in MPa 10 WEEE symbol 11 Data matrix code 12 Certifications 13 Manufacturer s address 14 Standard for all rotating e...

Page 55: ...signation article number 3 Motor serial number 4 Degree of protection 5 Temperature class 6 Data matrix code 7 Certifications 8 Standard for all rotating electrical machines 9 Identification temperature monitoring 10 WEEE symbol 11 Information on water cooling flow rate maximum permissible coolant temperature in C pressure of the cooling system in MPa 12 Manufacturer s address 13 Mass of stator an...

Page 56: ...ture class 6 Data matrix code 7 Certifications 8 Standard for all rotating electrical machines 9 Identification temperature monitoring 10 WEEE symbol 11 Information on water cooling flow rate maximum permissible coolant temperature in C pressure of the cooling system in MPa 12 Manufacturer s address 13 Mass of stator and rotor in kg 14 Identification temperature sensor 15 Maximum values of the mot...

Page 57: ...t not every theoretical combination is available Description Position of the article number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Z SIMOTICS M 1FE2 synchronous built in motors Standard type with water cooling machine tools main spindle drive 1 F E 2 Frame size without cooling jacket 90 mm 0 9 140 mm 1 4 180 mm 1 8 Active length 100 mm all except 1FE218 2 150 mm all except 1FE218 3 200 mm all exce...

Page 58: ...ut cooling jacket 0 Free cable ends length 0 5 m cable outlet of small external diameter 1 Free cable ends length 1 5 m cable outlet of large external diameter or stator without cooling jacket 2 Free cable ends length 1 5 m outlet of small external diameter 3 Special version 9 L1 Components scope of supply Stator and rotor 1 Stator only individual parts 2 Rotor only individual parts 3 Stator versi...

Page 59: ...re sensors PTC thermistor triplet NTC thermistor 2 x Pt1000 1 x PTC180 C NTC PT3 51F NTC K227 33k A1 in addition to full protection 2x2 conductors in a protective sleeve protective sleeve diameter 3 mm conductor cross section 0 22 0 14 mm Note If water cooled built in motors are operated for longer than one minute at a standstill with the standstill torque one phase can be disproportionately loade...

Page 60: ...ted externally The alarm signal is cleared when the motor temperature decreases to below the pre alarm temperature If the pre alarm temperature is exceeded for longer than 240 seconds standard setting or longer than the parameterized time then an alarm signal is issued and the drive is shut down A detailed description is provided in the SINAMICS S120 S150 List Manual SINAMICS S120_150 List Manual ...

Page 61: ...onditions require additional protective measures as a result of the thermal coupling time of the temperature sensor Note Temperature evaluation using only a Pt1000 does not guarantee full motor protection NOTICE Destruction of the motor for a thermal critical load A thermally critical load e g high overload when the motor is stationary can destroy the motor Employ additional protective measures e ...

Page 62: ...with a thermistor triplet PTC with an external tripping unit The PTC thermistor triplet can be evaluated using an external tripping unit this is not included in the scope of delivery This means that the sensor cable is monitored for wire breakage and short circuit by this unit The motor must be de energized within 1 second when the response temperature is exceeded Table 4 2 Technical specification...

Page 63: ...otection option Note Temperature evaluation using the NTC K227 and NTC PT3 51F thermistors does not guarantee full motor protection NTC K227 and NTC PT3 51F thermistors are used if the drive system cannot evaluate Pt1000 thermistors They are intended for operating the motor on third party systems The NTC thermistor should be connected in accordance with the configuration and operating instructions...

Page 64: ... the sensor signal refer to the drive system documentation Table 4 3 Technical specifications NTC K227 and NTC PT3 51 Designation Technical specifications NTC K227 NTC PT3 51F PTC thermistor resistance 25 C Approx 32 8 kΩ Approx 49 1 kΩ Resistance when hot 100 C Approx 1800 Ω Approx 3300 Ω Connection Via the encoder cable AUTOHOTSPOT cable cross section Outer diameter 0 14 mm2 0 8 mm 0 14 mm2 0 8 ...

Page 65: ...e ends of the motor The voltages can cause death or severe injuries because of an electric shock Do not touch any bare cable ends Prevent assembled built in motors from turning Insulate the terminals and cores of bare cable ends WARNING Danger to life caused by high leakage currents High leakage currents can cause death or injuries as result of an electric shock Satisfy the requirements placed on ...

Page 66: ...es In operation the motor housing can reach high temperatures which can cause burns if touched Do not touch any hot surfaces Allow the motor to cool down before starting any work Use the appropriate personnel protection equipment e g gloves NOTICE Material damage due to the effect of electrochemical series When using different conductive materials material damage can occur as a result of the elect...

Page 67: ...the components required to dissipate heat Semi open cooling circuit Contrary to closed cooling circuits oxygen can enter the coolant through the pressure equalization tank Note Laying the cooling water pipes Electrically conductive cooling water pipes must not come into contact with live components Lay only insulated cooling water pipes or insulate the cooling water pipes subsequently Fasten the c...

Page 68: ...4A Pipes valves and fittings Can be used for drinking or municipal water with a chloride con tent up to 500 ppm suitable according to definition in Chapter Coolant definition ABS AcrylnitrileButadieneStyrene Pipes valves and fittings Suitable according to the definition in Chapter Coolant defini tion Suitable for mixing with inhibitor and or biocide as well as Antifrogen N Installation comprising ...

Page 69: ...lpful information not as requirements or regulations We cannot accept any liability for the quality and properties features of third party products 4 2 3 Configuring the cooling circuit Note Observing the maximum permitted pressure The maximum permitted pressure in the cooling circuit is 0 7 MPa 7 bar If a pump is deployed that produces a higher pressure the produced pressure must be limited by th...

Page 70: ...l coolant flow rate Motor type Values for the synchronous version Volume flow Q in l min Pressure drop dp in MPa 1FE2182 8LN CC0 9 0 3 1FE2182 8LH CC0 9 0 3 1FE2183 8LN CC0 10 5 0 4 1FE2183 8LH CC0 10 5 0 4 1FE2184 8LN CC0 12 0 5 1FE2184 8LK CC0 12 0 5 1FE2184 8LH CC0 12 0 5 1FE2185 8LN CC0 13 5 0 6 1FE2185 8LL CC0 13 5 0 6 1FE2185 8LH CC0 13 5 0 6 1FE2186 8LN CC0 15 0 8 1FE2186 8LM CC0 15 0 8 1FE...

Page 71: ...rs must be approximately the same a factor of 2 An increase in the coolant temperature can result in derating the second or third motor if the maximum coolant inlet temperature is exceeded Coolant inlet temperature NOTICE Motor damage caused by condensation formation Water condensation can cause motor damage Select the coolant inlet temperature so that condensation does not form on the surface of ...

Page 72: ...ent diagram for any load state and speed P and n must lie within the shaded area The general conditions and must be complied with Cooling power to be dissipated at rated speed Cooling power to be dissipated at maximum speed For n nN the following applies P PN x n nV For nN n nmax the following applies P PN Figure 4 3 Calculating the power loss The intermediate values of the cooling power can be in...

Page 73: ...lowing table Intermediate values can be linearly estimated proportional to the speed PN kW nmax rpm nN rpm PV kW at nN PV kW at nmax 1FE2182 8LN CC0 34 2 2400 500 4 5 4 4 1FE2182 8LH CC0 67 9 4200 1000 5 5 7 1FE2183 8LN CC0 44 3 2400 500 5 6 5 3 1FE2183 8LH CC0 88 1 4200 1000 6 1 7 1FE2184 8LN CC0 53 1 2400 500 6 5 6 2 1FE2184 8LK CC0 84 9 4010 800 6 9 8 3 1FE2184 8LH CC0 105 5 4200 1000 7 1 8 2 1...

Page 74: ...kW nN rpm PV stator kW at nN PV rotor kW at nN PV total kW at nN 1FE2093 8AG 1 Y 7 5 950 1660 1 07 2 73 1FE2093 8AG 2 Y 11 1600 1550 0 85 2 4 1FE2093 8AG 2 D 11 5 4750 1030 0 45 1 48 1FE2094 8AJ 1 Y 11 1100 1800 0 97 2 77 1FE2094 8AG 2 Y 15 1600 2000 1 1 3 1 1FE2094 8AG 2 D 17 5 4750 1400 0 7 2 1 1FE2094 8CG 2 D 18 5 3200 1 7 0 3 2 1FE2094 8CG 2 Y 15 1050 3 0 9 3 9 1FE2094 8CJ 1 Y 18 5 1300 3 1 0 ...

Page 75: ... Dissolved solids 340 ppm Size of entrained particles 100 μm Corrosion protection 0 2 to 0 25 inhibitor Nalco TRAC100 previously 0GE056 Anti freeze protection When required 20 30 Tyfocor The values specified for the water as a coolant are the requirements for a closed cooling circuit Not all of the specified concentrations will occur in the water at the same time When necessary contact your water ...

Page 76: ...ns relating to third party products Siemens accepts the fundamental suitability of these third party products You can use equivalent products from other manufacturers Siemens does not accept any warranty for the properties of third party products Other coolants not water based The deployment of other coolants e g oil cooling lubricating medium may require derating in order that the thermal motor l...

Page 77: ...ion the cooling circuit before performing the electrical commissioning Precondition You have flushed the cooling water pipes before connecting the motor and the converter to the cooling circuit The cooling water pipes are properly connected Procedure Open the cooling water feed Check all of the connections of the cooling water circuit for leaks Check whether the prescribed volume of coolant is gua...

Page 78: ... 76 Hardware Installation Manual 04 2020 A5E50074509B AA 4 3 Encoder system The encoder is not included in the scope of delivery The spindle manufacturer is responsible for the selection and assembly Note Additional information about the encoder is contained in the associated Configuration Manual ...

Page 79: ...e the relevant nationally applicable health and safety regulations Take measures e g using shields to reduce electromagnetic fields at their source Keep the motor components in their individual packaging until installation Mark the storage location with the warning and prohibition signs from the following tables Avoid being crushed when handling the rotor core Place the unpacked rotor core on a sa...

Page 80: ...ing Sign Meaning Sign Significance Warning magnetic field W006 Warning hand injuries W024 Warning for electrical voltage W012 Warning hot surface W017 Table 5 2 Prohibition signs according to ISO 7010 and their meaning Sign Significance Sign Significance No access for persons with pacemakers or defibrillator implants P007 No access for persons with metal implants P014 No metal objects or watches P...

Page 81: ...A regulations must be observed when components are transported by air Mark locations where rotors are stored with warning and prohibit signs according to the tables in Chapter Supplied pictograms Observe the warning instructions on the packaging Always wear safety shoes and safety gloves When working with synchronous versions of motors keep the following tools and aids available to free any trappe...

Page 82: ...lt in motors are supplied as motor components in individual or bulk packaging as specified in the delivery contract Please pay attention to the handling notes on the packaging when the motor is delivered Table 5 3 Handling notes and their significance Symbol Significance Symbol Significance Fragile ISO 7000 No 0621 Keep dry ISO 7000 No 0626 This way up ISO 7000 No 0623 Do not stack ISO 7000 No 240...

Page 83: ...al stator without cooling jacket 3 Four O ring seals for version with standard cooling jacket 4 Rating plate type plate not illustrated Balancing weights not illustrated Safety information and instruction leaflet The URL to download the installation instructions is provided on the instruction leaflet not illustrated SINAMICS converter settings and circuit diagram as adhesive label Figure 5 1 Scope...

Page 84: ...iagram as adhesive label Figure 5 2 Scope of delivery of the asynchronous version of the 1FE2 Procedure Check the shipment immediately for completeness and for damage Note Siemens will not accept any claims relating to items missing from the delivery and which are submitted at a later date Register a complaint about any apparent transport damage with the delivery agent immediately any apparent def...

Page 85: ...ating plate Do not attach any additional loads to lifting gear and load handling equipment Only use suitable strap guiding systems rope guides and spreading devices for lifting and transporting the motor Transport and store the built in motors in the original packaging Transporting Note Observe the country specific regulations Fasten the load suspension device to the provided locations of the pack...

Page 86: ...version Use this label for identifying the bearing location of motors in the synchronous version Warning against magnetic field W006 Warning against hand injuries W024 Danger of crushing by more than 500 kg No access for persons with metallic implants P014 No access for persons with pacemakers or implanted defibrillators P007 For synchronous motors maintain a minimum clearance of 500 mm Observe th...

Page 87: ...ns encourage the formation of condensation Significant fluctuations of the ambient temperature Direct sunshine High air humidity during storage Avoid these ambient conditions Use a desiccant and a hygroscope in the packaging NOTICE Risk of motor damage by voltage discharges resulting from condensation If the stator winding is damp its insulation resistance decreases This can cause voltage discharg...

Page 88: ...Preparing for use 5 3 Transportation and storage SIMOTICS M 1FE2 built in motors 86 Hardware Installation Manual 04 2020 A5E50074509B AA ...

Page 89: ... health and safety regulations Take measures e g using shields to reduce electromagnetic fields at their source Keep the motor components in their original packaging until installation Mark the storage location with the symbol for magnetic danger Place the unpacked rotor core in a safe place Secure the rotor core with non magnetic devices Avoid contact of the rotor core with ferromagnetic bodies P...

Page 90: ...ctromagnetic fields Electromagnetic fields EMF are generated by the operation of electrical power equipment such as transformers converters or motors People with pacemakers or implants are at a special risk in the immediate vicinity of these devices systems Ensure that the persons involved are the necessary distance away minimum 2 m WARNING Danger to life from permanent magnet fields Even when swi...

Page 91: ...olid non magnetizable material e g hard wood WARNING Danger to life when lifting and transporting Incorrect lifting and transport operations devices and equipment that are unsuitable or damaged can result in death severe injury and or material damage Lifting devices industrial trucks and load suspension equipment must comply with requirements The maximum capacity of the lifting equipment and the l...

Page 92: ...fiber around the external diameter of the rotor that must not be damaged Keep the protective film until mounting the rotor Remove the protective film only for balancing or immediately before mounting Check the banding for damage before mounting Mount the APM rotor centered in the spindle box using a mounting device Use an assembly film Mechanical machining of the motor in the asynchronous version ...

Page 93: ... rotor SIMOTICS M 1FE2 built in motors Hardware Installation Manual 04 2020 A5E50074509B AA 91 6 3 Installing removing the rotor 6 3 1 Overview of installation methods for the rotors Figure 6 1 Sequence for mounting the rotor in synchronous version ...

Page 94: ...t in motors 92 Hardware Installation Manual 04 2020 A5E50074509B AA Figure 6 2 Sequence for mounting the rotor in asynchronous version 6 3 2 Tools and resources To install the motor components you require the following installation equipment and resources A draught free room ...

Page 95: ...e for the rotor type placement of the oven in the immediate vicinity of the workplace Air conditioned room or cold chamber for tempering the spindle shaft and rotor core Dewar vessel with liquid nitrogen N2 195 8 C For a small workspace good ventilation 1 The temperatures for the installation can be found in the Installation temperatures Cable in chapter Mounting the rotor Page 98 Hoisting gear fo...

Page 96: ...d by the spindle manufacturer The shape of the spindle shaft may differ from the illustration You can install the rotor in two ways A Joining the rotor core B Joining the spindle shaft Rotor core Spindle shaft Stable support with opening Assembly fixture non magnetic resistant to heat and cold thermally insulating Connecting thread for oil pressure pump for rotor cores with sleeve Figure 6 4 Arran...

Page 97: ...removing it Comprising Connection hydraulic hand pump Connector nipple Extension tube e g type SKF1077453 Slotted nut only for relieving stress Spacer sleeve only for relieving stress Equipment prism 1 Tray for catching oil made from aluminum for example 1 A Dimension for the axial relative movement for removal of the synchronous version 90 mm Not required for removal 1 In the synchronous version ...

Page 98: ...e components to be joined are correct and complete Check whether all mounting requirements Page 90 have been observed Procedure when preparing for mounting 1 Clean the surfaces to be joined as a prerequisite for the separation and reuse of the components later The surfaces to be joined must be free from contamination rust sharp edges damage and machining marks 2 Clean the oil connection holes in a...

Page 99: ...ence plane see measurement plane R Spindle shaft Position of the rotor core Oiled surface assembly without stress relief R Reference plane for radial runout check Y Measured value before and after assembly A B Spindle shaft axis reference axis Figure 6 7 Checking the radial runout 4 If the stress of the rotor core is not relieved after assembly rub mounting fluid such as SKF LHMF300 onto the joine...

Page 100: ...d air can cause explosions and death or severe injuries Only use liquid nitrogen NOTICE Danger of bearing damage Low temperatures can damage the bearing of the spindle shaft Use the cold process only when the bearing lubricant is certified for low temperatures NOTICE Demagnetize the permanent magnets of the rotor core applies only to synchronous motors If the rotor temperature exceeds 150 C the pe...

Page 101: ...rs at approx 60 C 2 The difference in temperature between spindle shaft and rotor core must be at least 300 K Requirements for mounting Note Depending on the weight of the rotor core use lifting gear and load suspension devices capable of carrying the components Check that the resources function properly Check the dimensions of the joining surfaces on the rotor and on the spindle shaft The dimensi...

Page 102: ...ite Do not touch any components with unprotected hands Wear heat resistant gloves safety goggles and closed work clothes 1 Select joining process A or B Note Different shape The spindle shaft is supplied by the spindle manufacturer The shape of the spindle shaft may differ from the illustration A Joining the rotor core B Joining the spindle shaft 1 Rotor core 2 Spindle shaft 3 Mounting device 1 4 ...

Page 103: ...ng the spindle deformation is recommended The following chapter describes the compensation for the mechanical stresses Stress compensation principle Forcing oil between the spindle shaft and the rotor core releases the step press fit Note Undesired displacement between spindle shaft and rotor package If the pressure is sufficient the spindle shaft will slide off the rotor core Prevent the relative...

Page 104: ...ensation Viscosity 300 mm2 s at 20 C e g type SKF LHMF 300 Note For special designs with a rotor sleeve please contact the relevant Siemens office Procedure when compensating for the mechanical stresses NOTICE Environmental harm due to leaking oil The forcing of oil can cause oil to escape and result in environmental damage Catch any escaping oil Bind the escaping oil with a suitable oil binding a...

Page 105: ...ew with Teflon sealing tape 3 Screw the extension tube firmly into the sleeve of the rotor core 4 Place the rotor core with spindle shaft slotted nut and the spacing sleeve on the prism 5 Attach the oil hand pump 6 Vent the hydraulic system 7 Screw the second grub screw with Teflon sealing tape tightly into the sleeve thread 8 Force the oil with the hand pump slowly until the pressure of approx 50...

Page 106: ...ration This rotates the rotor core and the shaft against one another 14 Remove the extension pipe 15 Place the rotor spindle shaft system vertical Allow the oil to drip from the sleeve 16 Store the unit for 24 hours Collect the escaping residual oil in the sump The rotor spindle shaft system is fully loadable again after 24 hours 17 Degrease the threaded holes and grub screws with e g Loctite 7061...

Page 107: ...nal Z option T00 Not prebalanced Balancing quality level G2 5 to DIN ISO 1940 Reference speed 3600 rpm There are no balancing weights in the balancing planes Any balancing weights previously placed by the manufacturer can be replaced or augmented with additional balancing weights Balance the rotor with the balancing planes pre sent on the rotor in a single work step Fine balancing of the rotor wit...

Page 108: ...ed 1FE2182 8 2200 16 1FE2183 8 1FE2184 8 1FE2185 8 3200 22 1FE2186 8 1FE2187 8 1 without rotor Design of the rotor core For balancing the rotor has circumferential grooves balancing planes in which you insert and position the balancing weights 1 Encircling groove for accepting the balancing weights R Balancing radius 128 2 mm Figure 6 10 Structural preparation of the rotor core for balancing Preco...

Page 109: ...efore balancing the rotor core 2 Insert the balancing weight in the groove of the rotor core through the groove openings 1 Groove opening Figure 6 11 Placing balancing weights 3 Move the balancing weight in the groove at the position specified by the balancing machine Maintain a minimum clearance of 5 mm to the groove openings displaced by 180 1 Minimum clearance 5 mm Figure 6 12 Balancing weight ...

Page 110: ...NOTICE Danger caused by loosening of the balancing weights as result of ineffective screw securing If you loosen the balancing weights already screwed in place by the manufacturer e g for the prebalanced rotor you destroy the lock against inadvertent loosening Retightening is not permitted because of the ineffective screw lock Replace the loosened balancing weights with new balancing weights If re...

Page 111: ...lancing Fine balancing can be achieved by spreading two balancing weights 1 Imbalance 2 Balancing weights φ Spreading angle in degrees u Unbalance mass in gram g mW Mass of the balancing weight in gram g Figure 6 13 Spreading the balancing weight If you require additional balancing weights they can be ordered with order number 340 40002 01 from the Service Center ...

Page 112: ...facturer We recommend that you balance the system spindle shaft rotor core without sleeve Precondition You have mounted the appropriate balancing disks on the spindle shaft Procedure NOTICE Damage to the rotor core by drilled balancing holes Drilling into the rotor core is not permitted When drilling the balancing disks make sure that no chips of metal can foul the rotor core Use balancing disks t...

Page 113: ...will slide off the rotor core The necessary section for the relative movement is specified by the construction of the stepped press fit The section is specified by dimension A in the Rotor core removal figure Precondition for removal using the oil pressing procedure Observe the following safety measures during removal Check the pump and accessories for functional safety Operate the pump only with ...

Page 114: ...ape of the spindle shaft may differ from the illustration A Position of rotor before release B Position of rotor after release Connection hydraulic hand pump Connector nipple Extension tube Supporting fixture prism 1 example Collecting tray 1 example A Dimension for the relative movement 90 mm for the synchronous version 1 For synchronous motors made of non magnetic material Figure 6 15 Design of ...

Page 115: ...d pressures 9 Allow the oil to act for approximately 15 minutes The oil penetrates the fitting gaps and distributes itself 10 Increase the pressure to approx 65 to 70 MPa 650 to 700 bar until the oil escapes at both sides of the press fit The rotor core automatically slides off the spindle shaft Note A few oil drops can spurt out in the axial direction The rotor core movement is limited by the pri...

Page 116: ... 16 Flow chart for installing the stator in synchronous and asynchronous versions The following chapters describe the installation of the stator in the spindle housing The stator is available in the following versions Stator without cooling jacket standard version Stator with cooling jacket on request Note Example diagrams The illustrations and descriptions are examples and may vary From the follo...

Page 117: ...other resources To install the cooling jacket you require the following production equipment mounting tools and other equipment Personal protection equipment Personal protection equipment Face protection shield Protective gloves Closed protective clothing for protection against high surface temperatures Mounting production and auxiliary equipment for installation 1 Appropriate axial stops examples...

Page 118: ...y to the installation of a cooling jacket provided additionally by the customer The stator is connected with the spindle housing by warm shrinking There are several variants for joining the stator with the spindle housing Note Perform the joining procedure without delay NOTICE Damage to the winding and insulation due to improper installation Incorrect installation of cast and impregnated rotors ca...

Page 119: ...he axial end stop and of the internal mandrel depend on the shape of the components and may differ from those in the illustration 1 Axial stop for stator 4 Stator without cooling jacket 2 Spindle housing cooling jacket 5 Connection cables 3 Cable entry 6 Internal tensioning spindle Figure 6 17 Mounting the spindle housing over the stator without cooling jacket steps 2 3 and 7 The numbered arrows v...

Page 120: ...d in the spindle housing or end shield NOTICE Damage to the power and signal cables caused by a hot spindle housing The insulation can be damaged if the power and signal cables come into contact with the hot spindle housing Avoid the cables making contact with the hot spindle housing Note If necessary push the spindle housing by hand to the final position 8 Let the hot spindle housing cool down 9 ...

Page 121: ...ment Personal protection equipment Face protection shield Protective gloves Closed protective clothing for protection against high surface temperatures Mounting production and auxiliary equipment for installation 1 Appropriate axial stops examples 2 Load suspension equipment example 3 Eyebolts 4 Spacing sleeves 5 Plastic covered support arm for horizontal mounting example 6 Internal tensioning spi...

Page 122: ... are correct and complete All installation production and other equipment is available Procedure 1 Check the insulation resistance before mounting stators that have been stored for a longer period You will find further information in the Chapter Test the insulation resistance Page 171 2 Clean the surfaces to be joined 1 Joining surfaces for the stator to be coated with anti corrosion agent 2 Four ...

Page 123: ... cooling thread on the cooling jacket for the stator with cooling jacket variant The spindle housing The cable duct in the spindle housing The drain holes 3 Apply a suitable anti corrosion agent for steel to the stator and spindle housing surfaces that do not come into contact with the cooling fluid The diagram shows an example of a fully installed stator Stator core with cooling jacket Spindle ho...

Page 124: ...rnatively you can use an internal mandrel 6 4 3 3 Mounting the stator with cooling jacket in the stator housing This chapter describes the installation of the stator core with cooling jacket in the spindle housing There are several variants for mounting the stator in the spindle housing Vertical mounting of the spindle housing Horizontal mounting of the spindle housing Note The spindle manufacture...

Page 125: ...r installation use bolts with at least property class 8 8 μtot 0 14 Diameter in mm Tightening torque in Nm M10 45 Preconditions All personal protection equipment is available and is worn All production equipment mounting tools and other equipment for installation are available and ready for operation All preparatory work for the installation is completed Procedure for the vertical installation in ...

Page 126: ...following steps with the same numbering 1 Check that the four O ring seals are fitted correctly 2 Position the stator on the axial stop 3 Remove the internal tensioning spindle from the stator 4 Position the spindle housing so that you can route the electrical cables through the cable gland of the spindle housing or the end shield later 5 Place the spindle housing over stator from above Note If ne...

Page 127: ...Pa 7 bar Turn the spindle housing so that the drain holes are facing downwards 11 If the spindle housing leaks dismantle the spindle housing Replace the O ring seals on the stator Deburr any sharp edges 12 Remount the stator in the spindle housing Procedure for horizontal installation of the stator in the spindle housing Note Different shape The shapes of the cooling jacket and the spindle housing...

Page 128: ...nnection cables through the cable gland 6 Attach the end shield 7 Bolt the end shield or mounting shield onto the cooling jacket You will find further information in the Chapter Mounting the motor spindle Page 127 First tighten all bolts with half the maximum tightening torque Then tighten the bolts with a torque wrench diagonally to the maximum tightening torque See table Tightening torques Use a...

Page 129: ...ired Hoisting gear with suitable load suspension device Eyebolts Centering assembly fixture Assembly film Personnel protective equipment 6 5 2 Acting magnetic forces Note This chapter applies only to rotors with permanent magnets synchronous version The higher magnetic forces present as a result of the permanent magnets in the rotor draw the spindle into the stator bore Spindle shaft with rotor co...

Page 130: ...ricity the resulting radial force is zero The radial force between a centric rotor and the rotor in contact with the stator can be linearly converted calculated air gap 0 5 mm Depending upon the relative position and the weight of the rotor core an additional axial mounting force of about 300 N is required 6 5 3 Mounting the motor spindle The following chapter describes the mounting of the spindle...

Page 131: ...y the protective film from the rotor in the scope of delivery for some variants 1 Spindle shaft with rotor core and end shield 2 Spindle housing with stator core 3 Centering assembly fixture for stator core 4 Centering assembly fixture for rotor core 5 Stable support 6 Mounting film for the synchronous version 7 Bolts for attaching the end shield Figure 6 24 Mounting the motor spindle 3 Place the ...

Page 132: ... spindle shaft with rotor core slowly and carefully into the spindle housing with the stator core Note Depending upon the relative position and the weight of the spindle shaft an additional axial mounting force of about 300 N may be required 5 Screw down the end shield of the spindle shaft using the screws 6 Rotate the preassembled motor spindle through 180 6 Assembly film ...

Page 133: ...ting instruc tions End shield NDE Housing bolts Drain hole Stator core with cooling jacket Coolant connection Rotor core Spindle housing Free cable ends Spindle shaft with bearings Flexible tube End shield DE Figure 6 25 Complete motor spindle 8 Complete the motor spindle in accordance with the project 9 Fasten the rating plate supplied as a loose item securely to the spindle box in a clearly visi...

Page 134: ...e the project specifications of the spindle manufacturer Observe the technical specifications on the motor housing rating plate or the details contained in the machine documentation of the spindle manufacturer Check whether the rating plate details match the conditions pertaining at the installation location Observe the permitted maximum radial and axial vibration values Ensure that the motor spin...

Page 135: ... exceeded at the specified measuring points on the motor Observe the notes for measuring points measurement and evaluation according to ISO 10816 If necessary balance the rotor with the drive system completely Maximum permitted radial vibration values Table 6 8 Maximum permitted radial vibration values Vibration frequency Vibration values 6 3 Hz Vibration displacement s 0 16 mm 6 3 250 Hz Vibratio...

Page 136: ...AA Measure the vibration velocity using appropriate measuring equipment The vibration acceleration must be evaluated in a frequency band of 10 2000 Hz Note If vibration excitation levels 2000 Hz e g gear teeth meshing frequencies can be expected you must adapt the measurement range accordingly The permitted maximum values remain unchanged ...

Page 137: ...of the consequences of unqualified work WARNING Defective work on the cooling circuit Defective work on the cooling circuit can cause injury and or damage to property Only qualified personnel may assemble install and commission the cooling circuit Perform installation or service work on the cooling circuit only when the system is de energized ...

Page 138: ...otor The voltages can cause death or severe injuries because of an electric shock Do not touch any bare cable ends Prevent assembled built in motors from turning Insulate the terminals and cores of bare cable ends WARNING Danger to life caused by high leakage currents High leakage currents can cause death or injuries as result of an electric shock Satisfy the requirements placed on protective cond...

Page 139: ...ration the motor housing can reach high temperatures which can cause burns if touched Do not touch any hot surfaces Allow the motor to cool down before starting any work Use the appropriate personnel protection equipment e g gloves NOTICE Material damage due to the effect of electrochemical series When using different conductive materials material damage can occur as a result of the electrochemica...

Page 140: ... drainage according to project requirements 1 Drain holes 2 Connections for the cooling water pipes 2 Set for the inlet a maximum permitted operating pressure of 0 7 MPa NOTICE Risk of motor damage by voltage discharges resulting from condensation If the stator winding is damp its insulation resistance decreases This can cause voltage discharges that damage the windings Keep the drain holes free s...

Page 141: ... touched Do not touch any live parts Adhere to the fundamental safety instructions NOTICE Destruction of electronic components and damage to the insulation A high voltage test on the motor can damage the insulation of the motor and destroy electronic components e g temperature sensors Use maximum 80 of the test voltage in accordance with EN 60034 1 Prior to the test short circuit the cable ends of...

Page 142: ...urrents Connection of Pt1000 temperature sensors Encoder connection Notes on connecting up the motor In the standard version the stator core has the following connection cables Power connection with identification 2 cables for the temperature sensor of which 1 is a spare two conductor each cable cross section is 0 22 mm with color coding diameter 3 4 mm Note Electrical connection via terminal box ...

Page 143: ...n combination with a connection socket and VPM Connecting Pt1000 temperature sensors Circuit examples for evaluating temperatures are provided in Chapter Signal connection and motor protection Page 160 7 2 5 Notes on choosing the connecting leads Note As a result of the converter operation high frequency current and voltage oscillations in the motor feeder cables can cause electromagnetic interfer...

Page 144: ... 2 x 25 2 x 10 5 2 x 25 2 x 10 5 1FE2184 8LN CC0 2 x 10 2 x 6 8 2 x 16 2 x 9 1 1FE2184 8LK CC0 2 x 25 2 x 10 5 2 x 35 2 x 11 9 1FE2184 8LH CC0 2 x 25 2 x 10 5 2 x 35 2 x 11 9 1FE2185 8LN CC0 2 x 16 2 x 9 1 2 x 16 2 x 9 1 1FE2185 8LL CC0 2 x 25 2 x 10 5 2 x 35 2 x 11 9 1FE2185 8LH CC0 2 x 35 2 x 11 9 2 x 50 2 x 14 6 1FE2186 8LN CC0 2 x 16 2 x 9 1 2 x 25 2 x 10 5 1FE2186 8LM CC0 2 x 25 2 x 10 5 2 x ...

Page 145: ...uct Keep the inside of the terminal box clean and free from trimmed off ends of wire See the following diagram for an example of terminal box design Power connections according to DIN 46200 can only be used in the motor spindle Internal protective conductor Ground connection for internal and external protective conductors Connectors for temperature sensors Figure 7 1 Terminal box example Note Conn...

Page 146: ...eter in mm 8 pole built in motors 1FE2093 8AG 1 3 x 4 3 9 3 x 4 3 9 1FE2093 8AM 2 6 x 4 3 9 6 x 4 3 9 1FE2094 8AJ 1 3 x 4 3 9 3 x 4 3 9 1FE2094 8AM 2 6 x 4 3 9 6 x 4 3 9 1FE2094 8CJ 1 3 x 6 5 3 x 6 5 1FE2094 8CG 2 6 x 4 3 9 6 x 4 3 9 1FE2095 8CJ 1 3 x 6 5 3 x 6 5 1FE2095 8CG 2 6 x 6 5 6 x 6 5 1FE2145 8CE 1 3 x 10 6 2 3 x 10 6 2 1FE2145 8CC 2 6 x 6 5 6 x 6 5 1FE2147 8CE 1 3 x 2 x 10 6 2 3 x 2 x 10 ...

Page 147: ...ample Note Connect the cables in accordance with project specifications of the spindle manufacturer 7 2 8 Information on cable routing Lay loose connection cables so that the insulation is not damaged Make sure that the minimum bending radii are not exceeded Minimum radius for fixed installation R 4 x D D outer cable diameter Only remove insulation from the cable ends so that the insulation reache...

Page 148: ...n and pushing force and also provide anti kink protection Plug in or remove the connector only when the system is de energized 7 2 9 Connecting the synchronous version 7 2 9 1 Overview of connections with one power unit The following chapter presents the circuit diagrams for possible connections to the SINAMICS S120 The circuit diagram contains information about wiring and connecting the motor win...

Page 149: ...the motor side connector kits 6FX2003 0SA12 12 pin 2 Power cable 3 DRIVE CLiQ cable trailable or conditionally trailable 4 Signal cable trailable or only conditionally trailable 4a Conductor in the signal cable from the PTC to the tripping unit 5 Signal connector 17 pin external thread Article No 6FX2003 0SA17 Optional mounting flange for retrofitting Article No 6FX2003 7DX00 6 1FE2 built in motor...

Page 150: ...de connector kits 6FX2003 0SA12 12 pin 2 Power cable 3 DRIVE CLiQ cable trailable or conditionally trailable 4 Signal cable trailable or only conditionally trailable Article No 4a Conductor in the signal cable from the PTC to the tripping unit 5 Signal connector 17 pin external thread Article No 6FX2003 0SA17 Optional mounting flange for retrofitting Article No 6FX2003 7DX00 6 1FE2 built in motor ...

Page 151: ...20 encoder motor side connector kits 6FX2003 0SA12 12 pin 2 Power cable 3 DRIVE CLiQ cable trailable or conditionally trailable 4 Signal cable trailable or only conditionally trailable Article No 5 Signal connector 17 pin external thread Article No 6FX2003 0SA17 Optional mounting flange for retrofitting Article No 6FX2003 7DX00 6 1FE2 built in motor 6a Ground connection 7 Temperature sensor 1 Pt10...

Page 152: ... Voltage limiting VPM only if the EMF 820 V 12 Tripping unit for evaluating the PTC triplet 13 SMC20 SME20 encoder on the motor side connector kits 6FX2003 0SA12 12 pin 2 Power cable 3 DRIVE CLiQ cable trailable or conditionally trailable 4 Signal line trailable or only conditionally trailable 4a Conductor in the signal cable from the PTC to the tripping unit 5 Signal connector 17 pin external thr...

Page 153: ...n the motor side connector kits 6FX2003 0SA12 12 pin 2 Power cable 3 DRIVE CLiQ cable trailable or conditionally trailable 4 Signal line trailable or only conditionally trailable 4a Conductor in the signal cable from the PTC to the tripping unit 5 Signal connector 17 pin external thread Article No 6FX2003 0SA17 Optional mounting flange for retrofitting Article No 6FX2003 7DX00 6 1FE2 built in moto...

Page 154: ...he PTC triplet 13 SMC20 SME20 encoder on the motor side connector kits 6FX2003 0SA12 12 pin 2 Power cable 3 DRIVE CLiQ cable trailable or conditionally trailable 4 Signal line trailable or only conditionally trailable 4a Conductor in the signal cable from the PTC to the tripping unit 5 Signal connector 17 pin external thread Article No 6FX2003 0SA17 Optional mounting flange for retrofitting Articl...

Page 155: ... nmax inv The VPM Voltage Protection Module is used as voltage limiter for SINAMICS S120 Note Observe a maximum cable length of 1 5 m between converter and VPM Further information can be found in the associatedConfiguration Manual https support industry siemens com cs ww de view 109474362 en 7 2 10 Connecting the asynchronous version The motor changeover switches the winding in the motor in a star...

Page 156: ...ive conductor connection 5 Check whether the existing auxiliary supply circuits are de energized 6 Ensure that the motors cannot move 7 Check that the correct drive system is completely locked After you have completed the work perform the steps in the inverse sequence to restore readiness for operation Make sure that the system is isolated from the power supply and protected against being switched...

Page 157: ...ta sets MDS p0130 2 2 drive data sets DDS p0180 2 2 digital outputs to control the auxiliary contactors 2 digital inputs to monitor the auxiliary contactors 1 free speed setpoint monitor p2155 2 auxiliary contactors with auxiliary contacts 1 NO contact 2 motor contactors with positively driven auxiliary contacts 1 NC contact 1 NO contact 1 motor 1 control unit 1 infeed and 1 Motor Module Figure 7 ...

Page 158: ... signal motor contactor opened from motor contactor 1 the appropriate bit of r0830 is set and motor contactor 2 is energized 5 Enable the pulses After the feedback signal motor contactor closed from motor contactor 2 the bit motor changeover active r0835 0 is reset and the pulses are enabled The changeover is complete Circuit diagrams for the 1FE2 in asynchronous version The following chapter pres...

Page 159: ... 6FX2003 0SA12 12 pin 2 Power cable 3 DRIVE CLiQ cable trailable or conditionally trailable 4 Signal line trailable or only conditionally trailable 4a Conductor in the signal cable from the PTC to the 3RN2013 1GW30 tripping unit 5 Signal connector 17 pin external thread Article No 6FX2003 0SA17 Optional mounting flange for retrofitting Article No 6FX2003 7DX00 6 1FE2 built in motor 6a Ground conne...

Page 160: ...US 3RT star contactor 15 SIRIUS 3RT delta contactor 2 Power cable 3 DRIVE CLiQ cable trailable or conditionally trailable 4 Signal line trailable or only conditionally trailable 4a Conductor in the signal cable from the PTC to the 3RN2013 1GW30 tripping unit 5 Signal connector 17 pin external thread Article No 6FX2003 0SA17 Optional mounting flange for retrofitting Article No 6FX2003 7DX00 6 1FE2 ...

Page 161: ...or bearing shield must be connected at the spindle box through a good electrical connection The spindle housing bearing shield must be electrically connected to the cooling jacket Use a protective conductor with the required minimum cross section Ground so there is a good conductive transition between the protective conductor and spindle box protected against corrosion e g bare contact surfaces wi...

Page 162: ...ully ensure that no temperature sensitive components are in contact with hot surfaces Connecting the Pt1000 temperature sensors Note Pt1000 temperature sensors are not ESD components Connect the Pt1000 temperature sensor independent of the polarity via two conductor yellow cables Note Before you commission the motor carefully check that the shutdown circuit via the PLC programmable logic controlle...

Page 163: ...cting the PTC via thermistor motor protection 3RN2013 1GW30 Pt1000 to SMC20 or SME20 Note SMC20 Additional information about connecting up and operating the SMC20 is provided in the SINAMICS Control Unit Manual and supplementary system component documentation Note SME20 Additional information about connecting up and operating the SME20 is provided in the SINAMICS Control Unit Manual and supplement...

Page 164: ...ware Installation Manual 04 2020 A5E50074509B AA Connecting the PTC via thermistor motor protection 3RN2013 1GW30 Pt1000 without SMC SME directly to the drive system Figure 7 15 Connecting the PTC via thermistor motor protection 3RN2013 1GW30 Pt1000 directly to the drive system ...

Page 165: ...l 04 2020 A5E50074509B AA 163 Connecting the PTC and Pt1000 to SME120 Figure 7 16 Connecting the PTC and Pt1000 to SME120 Note SME120 Additional information about connecting up and operating the SME120 is provided in the SINAMICS Control Unit Manual and supplementary system component documentation ...

Page 166: ...Connection 7 2 Electrical connection SIMOTICS M 1FE2 built in motors 164 Hardware Installation Manual 04 2020 A5E50074509B AA ...

Page 167: ...o an inadequately grounded line supply can result in death severe injury and motor damage Connect motors as part of the drive system to TN and TT line supplies with a grounded neutral point or to IT line supplies Ensure that the SINAMICS devices and motors are compatible with the residual current device according to EN 61800 5 1 before you connect the devices and motors to the line supply using re...

Page 168: ...sulting ejected parts can cause death or injury Secure rotating output elements using the appropriate safety guards Secure loose parts e g feather keys to prevent the ejection WARNING Danger to life caused by machine movement and loose objects Machine movement and loose objects that can fall out or be ejected can cause death or severe injury Ensure that the machine has been completely installed an...

Page 169: ...sensitive parts Some parts of the electrical motor enclosure can reach temperatures that exceed 100 C If temperature sensitive parts e g electric cables or electronic components come into contact with hot surfaces these parts could be damaged Ensure that no temperature sensitive parts are in contact with hot surfaces NOTICE Motor damage when the maximum speed is exceeded The maximum speed nmax is ...

Page 170: ...ourself with the safety instructions and observe the checklists below before starting any work Check OK Are all of the necessary components of the configured drive line up available correctly dimensioned installed and connected Is the manufacturer documentation for the system components e g drive system encoder cooling system brake and the SIMOTICS M 1FE2 built in motors Configu ration Manual avai...

Page 171: ...ntly on the spindle box Have further specific spindle tests e g balancing been performed in accordance with spindle manufacturer s specifications Checklist 3 checks regarding the electrical system Check OK Has the motor been connected so that it rotates in the specified direction Have the minimum insulation resistance values been maintained Have the grounding and equipotential bonding connections ...

Page 172: ...ready for operation Example for the coolant circuit 1 Cooling unit 2 Flow rate indicator optional 3 Filter optional 4 Set the flow rate optional 5 Pump 6 Coolant container 7 Compressor recooling unit 8 Coolant temperature measurement Is the cooling water circulation flow direction flow rate temperature in compliance with the specifications Is the seal between the spindle housing and the cooling ja...

Page 173: ... windings have an insulation resistance of between 100 and 2000 MΩ Note Measured value of the insulation resistance near the critical value If the measured value lies near the critical value the insulation resistance must be checked in shorter intervals Values apply to the measurement at a winding temperature of 25 C The insulation resistance of the motor winding can reduce during the course of it...

Page 174: ...stance If the critical insulation resistance is less than or equal to this value then the windings must be dried or if the fan is removed cleaned thoroughly and dried Note Lower resistance Note that the insulation resistance of dried clean windings is lower than that of warm windings The correct insulation resistance must be achieved for a winding that has been cooled down to room temperature appr...

Page 175: ...d current S1 current of the motor module must be 50 of the rated motor current Accuracy of determining the rotor position High independent of the magnetic proper ties Dependent on the magnetic motor charac teristics Effect of series reactors Using series reactors has no effect on the result Using series reactors or motors with low saturation levels is not recommended as determining the rotor posit...

Page 176: ... into the drive The correct pole position identification technique p1980 is preassigned with the motor specific identification currents p0325 p0329 and their selection p1982 7 Check the control direction of the drive before you determine the commutation angle offset If the motor rotates clockwise the encoder must deliver positive speed list values in r0061 8 Select p1990 1 to determine the correct...

Page 177: ...e electrical commissioning Precondition You have flushed the cooling water pipes before connecting the motor and the converter to the cooling circuit The cooling water pipes are properly connected Procedure Open the cooling water feed Check all of the connections of the cooling water circuit for leaks Check whether the prescribed volume of coolant is guaranteed Further information on this can be f...

Page 178: ...Use appropriate commissioning tools such as Startdrive or Starter Switch on the cooling system Procedure Switching on 1 Switch on the motor at the frequency converter 2 Observe any uneven running and abnormal noise of the motor 3 Check the function of the motor cooling system 4 Check the function of the safety equipment 5 Check as to whether the motor reaches the required parameters Switching off ...

Page 179: ... and the resulting ejected parts can cause death or injury Secure rotating output elements using the appropriate safety guards Secure loose parts e g feather keys to prevent the ejection WARNING Danger to life when the cooling system bursts The motor will overheat if it is operated without cooling When cooling water enters the hot motor this immediately and suddenly generates hot steam that escape...

Page 180: ...f temperature sensitive parts e g electric cables or electronic components come into contact with hot surfaces these parts could be damaged Ensure that no temperature sensitive parts are in contact with hot surfaces NOTICE Motor damage when the maximum speed is exceeded The maximum speed nmax is the highest permissible operating speed The maximum speed is specified on the rating plate The motor ca...

Page 181: ...ing on 1 Switch on the motor at the frequency converter 2 Observe any uneven running and abnormal noise of the motor 3 Check the function of the motor cooling system 4 Check the function of the safety equipment 5 Check as to whether the motor reaches the required parameters During operation While the motor is operational ensure that the specified parameters are maintained Make sure that The power ...

Page 182: ...sk of serious injury or death in the event of a fault Never disable protective functions or devices even in test operation If there are deviations from normal operation or if faults occur proceed initially according to the following list Fault Cause of fault see key table Motor spindle does not start A B E Motor spindle starts slowly A C E F Humming noise when starting C E F Humming noise during o...

Page 183: ...se short cir cuit in stator winding Measure the winding resistances and insulation resistances repair after consultation with manufacturer G Cooling water not connected switched off Check cooling water connection switch on cooling water Water connection pipes defective Locate leaks and seal as necessary or consult the manufacturer H Cooling water flow rate too low Increase cooling water flow rate ...

Page 184: ...rform the measures recommended in Chapter Commissioning Precondition Note The motor remains installed Procedure for preparing the engine for a longer break in operation 1 Switch off the motor 2 Disconnect the motor from the power supply 3 Disconnect the motor from the cooling water system 4 Remove any cooling water from the motor 5 Blow out the cooling ducts with compressed air to dry them 6 Obser...

Page 185: ...ors Hardware Installation Manual 04 2020 A5E50074509B AA 183 Service and maintenance 10 10 1 Additional maintenance notice Note Carry out maintenance and servicing in accordance with the spindle manufacturer s project requirements ...

Page 186: ...Service and maintenance 10 1 Additional maintenance notice SIMOTICS M 1FE2 built in motors 184 Hardware Installation Manual 04 2020 A5E50074509B AA ...

Page 187: ...s movement Only use perfectly functioning hoisting and load suspension equipment dimensioned to carry the motor load Pay careful attention to possible movement when the motor is released Do not stand under suspended loads or in their slewing range When placing down the motor ensure that it cannot roll CAUTION Injuries caused by liquids when draining and environmental pollution When draining liquid...

Page 188: ... appropriate expert knowledge Contact a certified waste disposal organization in your vicinity Clarify what is expected in terms of the quality of disassembling the motor and delivery of the components Procedure for removal of the motor from the machine 1 Disconnect all electrical connections 2 Remove all liquids such as e g oil water 3 Remove all supply lines 4 Remove all cables 5 Remove the fixi...

Page 189: ...nous motor WARNING Injury or material damage if not correctly disassembled If you do not correctly disassembly direct drives or their components especially components with permanent magnets then this can result in death severe injury and or material damage Ensure that direct drives and their associated components are correctly disassembled Note Disassembling the synchronous motor The motor must be...

Page 190: ...ath and crushing as a result of permanent magnet fields Severe injury and material damage can result if you do not take into consideration the safety instructions relating to permanent magnet fields Refer to Chapter Special safety notices for handling built in motors Page 19 11 3 1 Guidelines for disposal WARNING Injury or material damage if not correctly disposed of If you do not correctly dispos...

Page 191: ...ets Dispose of magnetized rotors by an appropriately specialized disposal company Precondition For transport pack the rotors individually in the original rotor packaging Procedure for disposal of rotors with permanent magnets Make sure that rotors equipped with permanent magnets are demagnetized so that they do not pose any danger when disposed of 11 3 3 Disposal of packaging Packaging materials a...

Page 192: ......

Page 193: ...SIMOTICS M 1FE2 built in motors Hardware Installation Manual 04 2020 A5E50074509B AA 191 Dimensional drawings 12 ...

Page 194: ...rs in synchronous version SIMOTICS M 1FE2 built in motors 192 Hardware Installation Manual 04 2020 A5E50074509B AA 12 1 Motors in synchronous version 12 1 1 1FE218 8 1 3 Figure 12 1 1FE218 stator cable outlet at the smaller diameter ...

Page 195: ...drawings 12 1 Motors in synchronous version SIMOTICS M 1FE2 built in motors Hardware Installation Manual 04 2020 A5E50074509B AA 193 12 1 2 1FE218 8 0 2 Figure 12 2 1FE218 stator cable outlet at the larger diameter ...

Page 196: ...sional drawings 12 1 Motors in synchronous version SIMOTICS M 1FE2 built in motors 194 Hardware Installation Manual 04 2020 A5E50074509B AA 12 1 3 1FE218 8 A Figure 12 3 1FE218 stator without cooling jacket ...

Page 197: ...Dimensional drawings 12 1 Motors in synchronous version SIMOTICS M 1FE2 built in motors Hardware Installation Manual 04 2020 A5E50074509B AA 195 12 1 4 1FE218 8 Z Figure 12 4 1FE218 rotor balanced ...

Page 198: ...Dimensional drawings 12 1 Motors in synchronous version SIMOTICS M 1FE2 built in motors 196 Hardware Installation Manual 04 2020 A5E50074509B AA 12 1 5 1FE218 8 Figure 12 5 1FE218 rotor not balanced ...

Page 199: ...ensional drawings 12 1 Motors in synchronous version SIMOTICS M 1FE2 built in motors Hardware Installation Manual 04 2020 A5E50074509B AA 197 12 1 6 1FE218 8L cable version Figure 12 6 1FE218 cable version ...

Page 200: ... 2 Motors in asynchronous version SIMOTICS M 1FE2 built in motors 198 Hardware Installation Manual 04 2020 A5E50074509B AA 12 2 Motors in asynchronous version 12 2 1 1FE209 8 B Figure 12 7 1FE209 stator without cooling jacket ...

Page 201: ...Dimensional drawings 12 2 Motors in asynchronous version SIMOTICS M 1FE2 built in motors Hardware Installation Manual 04 2020 A5E50074509B AA 199 12 2 2 1FE209 8C A Figure 12 8 1FE209 rotor Cu ...

Page 202: ...Dimensional drawings 12 2 Motors in asynchronous version SIMOTICS M 1FE2 built in motors 200 Hardware Installation Manual 04 2020 A5E50074509B AA 12 2 3 1FE209 8A A Figure 12 9 1FE209 rotor Al ...

Page 203: ...ional drawings 12 2 Motors in asynchronous version SIMOTICS M 1FE2 built in motors Hardware Installation Manual 04 2020 A5E50074509B AA 201 12 2 4 1FE214 8C B Figure 12 10 1FE214 stator without cooling jacket ...

Page 204: ...Dimensional drawings 12 2 Motors in asynchronous version SIMOTICS M 1FE2 built in motors 202 Hardware Installation Manual 04 2020 A5E50074509B AA 12 2 5 1FE214 8C A Figure 12 11 1FE214 rotor Cu ...

Page 205: ...nsional drawings 12 3 Dimension drawing cable version SIMOTICS M 1FE2 built in motors Hardware Installation Manual 04 2020 A5E50074509B AA 203 12 3 Dimension drawing cable version Figure 12 12 Cable version ...

Page 206: ...dimensional drawings Note Changing motor dimensions Siemens AG reserves the right to change the dimensions of the motors as part of mechanical design improvements without prior notice This means that dimensional drawings can become out of date Current dimensional drawings can be requested free of charge from the sales department of your local SIEMENS office ...

Page 207: ...stallation Manual 04 2020 A5E50074509B AA 205 Spare parts 13 Note Spare parts can be ordered in our Service Center based on the motor designation Please also refer to the scope of delivery described in the Chapter Shipping and packaging Page 80 ...

Page 208: ...Spare parts SIMOTICS M 1FE2 built in motors 206 Hardware Installation Manual 04 2020 A5E50074509B AA ...

Page 209: ...rce EMC Electromagnetic compatibility EN European standard IATA International Air Transport Association IPM Rotor with internal permanent magnets IEC International Electrotechnical Commission IP International Protection ISO International Organization for Standardization NTC Negative Temperature Coefficient temperature sensor with negative temperature coefficient Pt1000 Platinum temperature sensor ...

Page 210: ...List of abbreviations SIMOTICS M 1FE2 built in motors 208 Hardware Installation Manual 04 2020 A5E50074509B AA ...

Page 211: ...on 33 Dismantling 186 Disassembling the motor 187 Disposal 188 H Hotline 5 I Insulation resistance 171 J Joining process 116 L Leak test 125 126 M Magnetic attraction 32 Manufacturer declaration 22 165 Measuring the radial runout 97 Moments of inertia 30 Motor Disposal 189 Motor spindle 24 24 Mounting Rotor Synchronous motor Asynchronous motor Stator 114 N NTC K227 61 62 NTC PT3 51 62 NTC PT3 51F ...

Page 212: ...orage 79 Stress equalization 101 System requirements 34 T Target group 3 Technical Support 5 Terminal box 143 145 Thermal joining 98 Thermal motor protection 57 58 NTC thermistor 61 Pt1000 59 PTC thermistor triplet 60 Third party products 74 Training 5 Transport 79 Type of construction 27 V Vibration values 133 VPM 153 W Warm shrinking 116 Warning signs 78 88 Water cooling 135 Z Zero speed monitor...

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