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Roller AC Servo System 

  HMI-15 User Manual 

 

 
 
 
 
 

 
 
 
 
 

 

 

 

1 Installation Instructions

 

1.1 Product specifications 

Product Type 

ASE59 

Supply Voltage 

AC 220 ± 44 V 

Power frequency 

50Hz/60Hz 

Maximum output power

750W 

1.2 Interface plug connections 

The pedals and the machine head of the connector plug are Mounted 

  to the corresponding position in the controller back of socket, as shown 

  in Figure 1-1. Please check if the plug is inserted firmly.   

  Foot lifter solenoid socket; 

 Machine head solenoid socket;        

 Lifter needle lock    socket; 

Pedals socket;

                                                 

Fig.1-1 Controller Socket Diagram

 

                           

 
 
 
 
 
 
 
 
 
 
 
 

Fig.1-2 Controller Interface Definition 

  The use of the normal force are not inserted into the plug and socket, please check whether the matching, 

direction or needle insertion direction is correct! 

 

·

 

Please read this manual carefully, also with related manual for the machinery before use the controller.

 

·

 

For installing and operating the controller properly and safely, qualified personnel are required.

 

·

 

Please try to stay away from arc welding equipment, in order to avoid electromagnetic interference and 

malfunction of the controller.   

·

 

Keep in room bellow 45

and above 0

℃.

 

·

 

Do not humidity below 30% or above 95% or dew and mist of places.   

·

 

Install the control box and other components, turn off the power and unplug the power cord. 

·

 

To prevent interference or leakage accidents, please do the ground work, the power cord ground wire 

must be securely connected to an effective way to earth. 

·

 

All parts for the repair provided by the Company or approved before use. 

·

 

Performing any maintenance action, you must turn off the power and unplug the power cord. There are 

dangerous high voltage control box, you must turn the power off after one minute before opening the 

control box. 

·

 

This manual marked with the symbol of the Department of Safety Precautions must be aware of and 

strictly adhered to, so as not to cause unnecessary damage. 

 

Safely Instruction

 

Summary of Contents for HMI-15

Page 1: ... use the controller For installing and operating the controller properly and safely qualified personnel are required Please try to stay away from arc welding equipment in order to avoid electromagnetic interference and malfunction of the controller Keep in room bellow 45 and above 0 Do not humidity below 30 or above 95 or dew and mist of places Install the control box and other components turn off...

Page 2: ... Icon Description Index Icon Description Automatic trimming four constant stitch sewing Presser foot lifting after trimming One shot sewing Presser foot lifting at seam end Position up Start back tacking Soft start End back tacking Thread clamp W sewing Number display Free sewing Sewing segments index Multi section constant stitch sewing 2 2 Key Functions Key Name Description Parameter setting key...

Page 3: ...ycle only lifting at machine stop only lifting at machine stop and after trimming cycle both Trimming cycle selection Enable or disable the trimming cycle Start back tacking setting key Switch during all start tacking type when pressing No tacking once tacking double tacking 4 repeat tacking Tacking stitches A B can be set using the key and the key End back tacking setting key Switch during all en...

Page 4: ... 70 20 Stitch balance for start back tacking No 1 1 1 5 1 70 24 Stitch balance for end back tacking No 3 1 1 6 1 70 20 Stitch balance for end back tacking No 4 1 3 0 0 1 2 3 2 Speed curve adjustments 0 ramp curve 1 polygonal curve 2 quadric curve 3 S type curve 1 3 1 200 4000 3000 The turning point speed of two segment curve 1 3 2 0 1024 800 The turning point sampling voltage of the pedal when two...

Page 5: ...operation panel 1 6 2 1 2 Restore factory setting 1 6 3 1 2 Save current parameters as user defined default parameters 1 6 4 Password 2 0 3 5 359 10 Trimming output start angle TS down needle position angle as the reference point 2 0 4 10 359 120 Trimming output end angle TE Down needle position angle is the reference and this value should be bigger than TS 2 0 A 10 60 20 Motor torque improvement ...

Page 6: ...shown at the same time 3 Press key then return to normal sewing mode No Description No Description 0 1 0 Counter for stitches 0 2 4 Machine angle 0 1 1 Counter for sewing pieces 0 2 5 The sampling voltage of pedal 0 1 3 State of encoder 0 2 6 The ratio between motor and machine 0 2 0 DC voltage 0 2 7 The total used time hours of motor 0 2 1 Machine speed 0 2 8 The sampling voltage of interaction 0...

Page 7: ...t in the sewing machine Replace encoder Replace sewing motor E r 0 9 Brake circuit failure Check the brake resistor plug on the electric board Replace the control box E r 1 0 Communication failure Check the connection and if necessary plug in Replace the control box E r 11 Machine head needle positioning failure Check if the connection line between machine head synchronizer and controller is loose...

Page 8: ...actory Setting is recovered displaying as left LCD 3 8888 When the LCD is displayed as 8888888 the recovery is accomplished The machine is recovered back to the initial state in delivery 4 3 Pedal Sensitivity Adjustment Pedal starts moving from the initial position p 136 where the motor stops slowing forward to the low speed point p 137 where the motor run as the minimum speed p 100 continuing to ...

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