Siel SAFEPOWER EVO HFT Installation And Use Manual Download

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IV404E Rev.000 SIEL S.p.A.
Issue date: 2017-06-05 Pag. 1 di 90 + FR

Uninterruptible Power Supply

Gruppo statico di continuità

SAFEPOWER-EVO-HFT

300-600kVA

INSTALLATION AND USE MANUAL

Summary of Contents for SAFEPOWER EVO HFT

Page 1: ...IV404E Rev 000 SIEL S p A Issue date 2017 06 05 Pag 1 di 90 FR Uninterruptible Power Supply Gruppo statico di continuit SAFEPOWER EVO HFT 300 600kVA INSTALLATION AND USE MANUAL...

Page 2: ...ully designed and manufactured to ensure optimum performance Symbols used in the manual In this manual some operations are shown by graphic symbols to alert the reader to the dangerous nature of the o...

Page 3: ...laces belts bracelets or other items that may be dangerous especially if they are metallic Long hair must be tied in such a way as to ensure that it is not a hazard The following signs show the prote...

Page 4: ...t 2 trained to use Personal Protective Equipment and to carry out basic first aid The professional figure responsible for the installation and start up of the equipment and for any extraordinary maint...

Page 5: ...traditional procedures should be followed for any first aid intervention that may be required Firefighting measures 1 Do not use water to put out a fire but only fire extinguishers that are suitable f...

Page 6: ...should be carried out in accordance with the criteria and the time frames described in this manual PRECAUTIONS AND SAFETY REGULATIONS Refer to the Safety and Compliance Manual supplied with the UPS 0...

Page 7: ...ZARDOUS waste When the product reaches the end of its operating life dispose of it in accordance with applicable local legislation Disposing of the product correctly contributes to respecting the envi...

Page 8: ...electrical system 16 3 1 1 Input 16 3 1 2 Selectivity 18 3 1 3 Battery 20 3 1 4 Differential RCD 20 3 1 5 Backfeed protection 24 3 1 6 Emergency power off device EPO 24 3 2 Mains load and battery conn...

Page 9: ...e to transfer the load from UPS onto maintenance by pass 46 3 8 UPS and load shutdown 49 3 9 Block diagram 50 3 10 Components of the block diagrams 51 4 SAFEPOWER EVO HFT IN PARALLEL CONFIGURATION 54...

Page 10: ...ent The marking weight and dimensions of the various items making up the packing list are shown Check the state of the device by means of a visual inspection of both the inside and the outside Any den...

Page 11: ...rule the packaging should include the following this manual the installation drawing the warranty and eventual accessories 1 3 Handling The equipment must only be handled by adequately trained personn...

Page 12: ...means of appropriate ropes before moving it When being moved the cabinet should be handled with care knocks or drops can damage it Once in position remove the packaging carefully in order not to scra...

Page 13: ...on Max installation height 1000 m at rated power 1 power for every 100 m above 1000 m max 4000 m 2 2 Dimensions of the premises For the mechanical dimensions of the cabinets refer to the INSTALLATION...

Page 14: ...atural convection In order to ensure proper air circulation and therefore the correct operation of the UPS measures must be taken during installation to avoid any obstructions to the free circulation...

Page 15: ...x Q 28 x 0 05 x n x Igas x C10 1 10 cm where A free opening for air intake and outlet Q flow of air to be removed m h n number of battery elements C10 battery capacity over 10 hours Ah Igas current th...

Page 16: ...o the situation as follows a single power line b main power supply and separate by pass a Single power line The UPS input must have a max current protection device for the section of line coming from...

Page 17: ...v 000 SIEL S p A Issue date 2017 06 05 Pag 17 di 90 FR 300 400 500 600 Input line Imax 100 load and battery recharging 476 635 794 953 External F fuse type gG A 630 800 1000 1200 or equivalent circuit...

Page 18: ...ER EVO HFT the following two operating modes have to be taken into consideration mains power supply and battery power supply With mains power supply the output fuse must be selective with the input fu...

Page 19: ...mes the rated output current for 1 second Maximum fuse at the UPS output for selectivity Fuse size for type gG fuse A 125 125 160 200 Fuse size for type aM fuse A 80 100 125 160 At least five feeders...

Page 20: ...of the type gl gG are installed the maximum size of fuse to be used is 2 times the battery capacity in Ah If ultra rapid fuses of the type aR are installed the maximum size of fuse to be used is 2 5...

Page 21: ...change the state of the neutral output system 300 400kVA The neutral state is not a function of position of the bypass line switch 500 600kVA In normal operation SWBY and SWOUT switches are closed th...

Page 22: ...plied with the UPS must be displayed on all switching devices located upstream in the same electrical system as the UPS Before working on this circuit Isolate Uninterruptible Power System UPS Then che...

Page 23: ...to 0 1 s When operating in the presence of mains supply a differential breaker RCD installed on the input will intervene as the output circuit is not isolated from the input circuit When operating wit...

Page 24: ...ramming one of the relays on the REMOTE COMMANDS AND ALARMS card The control logic allows the function of the relay to be reconfigured for example for the backfeed alarm and then the free voltage cont...

Page 25: ...ces battery and AC power line More specifically check that the UPS input line or lines are completely isolated the battery cabinet disconnector fuse if present is open all the UPS disconnectors SWIN S...

Page 26: ...The transformer must be inserted either on the mains supply line or on the by pass line as shown in the drawings Single power line without neutral main power supply and separate by pass without neutra...

Page 27: ...vercurrent protection device and a disconnecting device This disconnector must be closed only when the UPS is started up regularly During connection to the UPS the disconnector must stay in the open p...

Page 28: ...an be parallel connected refer to the marketing department For the sizing of the cables and connection procedures refer to the INSTALLATION DRAWING attached to the battery cabinet For back up times re...

Page 29: ...will keep the load powered using the energy in the batteries 3 3 2 REMOTE COMMANDS AND ALARMS The card is equipped with a terminal board with 12 positions which has the following POWER SUPPLY1 power...

Page 30: ...NORMAL OPERATION if the INVERTER OFF command is received the UPS switches the power supply of the load onto the by pass line load is not protected should there be a mains outage In EMERGENCY OPERATIO...

Page 31: ...he CONTROL PANEL Depending on the distance of transmission the recommended values for the transmission speed are 9600 baud 50m 4800 baud 100m 2400 baud 200m 1200 baud 300m See the diagrams below for t...

Page 32: ...2 2 Computer 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 female femmina DB9 female femmina DB9 male maschio DB9 male maschio db9 UPS RS232 2 Modem DB9 male RS232 1 For conn...

Page 33: ...EVO HFT into the LAN network ensuring a high level of reliability of communication with the server to enable full management and control of the SAFEPOWER EVO HFT MULTICOM card on SLOT 1 main or SLOT 2...

Page 34: ...s or via serial output RS485 in MODBUS protocol It has the following characteristics 8 inputs e g humidity smoke etc sensors communication with the UPS via serial port 8 relays configurable with 8 eve...

Page 35: ...tion option UGS keeps the outputs of the two systems always synchronized regardless of the input variations and when the system is running from the battery Each system may be made up of a maximum of 4...

Page 36: ...PS switch auxiliary T external temperature sensor connection SWOUT and SWMB aux Terminals to be used for the connection of the auxiliary contacts of switches inserted in the UPS system see also the se...

Page 37: ...st be in the opposite position auxiliary open with switch closed vice versa with switch open External temperature sensor terminal T The use of the temperature sensor allows the UPS control logic to re...

Page 38: ...the UPS is started up regularly During the UPS start up phase the disconnector must remain in the open position Once the INPUT OUTPUT and battery cables have been connected to the UPS terminals and b...

Page 39: ...Configure the value of the battery capacity according to the instructions on Display and control panel user manual battery capacity It is important to insert the correct battery capacity value since t...

Page 40: ...the message NORMAL OPERATION appears on the first line of the display panel and that the UPS model is displayed in the left hand corner of the second line according to the coding shown below X000YZZ X...

Page 41: ...ame as the energy that was previously accumulated in the batteries Close input disconnector SWIN to return to normal operation The IN and OUT LEDs on the CONTROL PANEL will be GREEN The batteries will...

Page 42: ...e and frequency using the energy from the mains power supply INPUT If there is a fault in the INPUT the UPS will switch to the batteries in zero time and the batteries will supply energy to the invert...

Page 43: ...ing mode is normally used for loads that are not particularly sensitive The letter N will be displayed on the second line of the BASIC MENU near the UPS model Smart Active the UPS autonomously activat...

Page 44: ...quency are within the acceptance field When the power supply line is restored the UPS is automatically repositioned in Standby Off mode The letter F will be displayed on the second line of the BASIC M...

Page 45: ...the batteries if present Frequency converter MAINS present load powered The load is always powered through the inverter with stabilized voltage and frequency using the energy from the input mains The...

Page 46: ...wn acceptance frequency and voltage field on the BY PASS line by pass frequency field modem configuration RS232 1 and RS232 2 ports standby on operation Smart active operation date and time 3 7 Proced...

Page 47: ...3 6 4 7 2 6 3 in succession as shown on the display activates the command for by pass with shutdown of the inverter 2 close disconnecting switch SWMB 3 open all the switches on the device SWIN SWOUT...

Page 48: ...2 before closing switch SWMB to connect the loads ensure that both the frequency and voltage of the supply line are sufficient to power the connected loads N B After carrying out the operations indica...

Page 49: ...he UPSs open the switch of the load open SWOUT output disconnector open SWIN input disconnector open SWBY by pass line disconnector open the battery cabinet switch fuse The load is no longer powered a...

Page 50: ...e for PC RS 232 2 line for Modem DB9 female DB9 male 1 9 1 9 13 14 1 12 SLOT 1 SLOT 2 aux SWOUT aux SWMB optional card optional card Input mains Bypass line input separate External Battery Output SWBY...

Page 51: ...owing in particular can be set The delay in start up t0 t1 this allows a non simultaneous start up of several UPSs connected to the same mains The time for the start up t1 t2 this avoids oversizing an...

Page 52: ...tor with fuses The load is powered with the energy accumulated in the battery when there is no MAINS present black out or when the mains goes outside the acceptance field frequency or voltage In this...

Page 53: ...witch automatic or manual and in zero time of the power supply to the load from a protected line inverter output to an unprotected line by pass line or vice versa The SAFEPOWER EVO HFT is provided wit...

Page 54: ...lel are coordinated by a card which ensures the interchange of information The information is exchanged between the UPSs via a cable connecting them in a loop The loop connection provides redundancy i...

Page 55: ...t out below 4 2 1 Input The instructions seen in the first part of the manual for a single UPS remain valid each unit must be protected with equivalent fuses or switches 4 2 2 Differential In order to...

Page 56: ...h with auxiliary contacts not provided The button must have the same number of auxiliary contacts as the number of parallel UPSs Each UPS must have the jumper on the EPO terminals page 29 removed and...

Page 57: ...ble to install an external maintenance by pass The new disconnector located on the by pass line Q2 must be provided with auxiliary contacts one for each UPS The position of the contact is opposite to...

Page 58: ...PS Observe the phase connections Phase L1 of the system must be connected to input phase L1 on all the UPSs all the output phases L1 must be connected together and with phase L1 of the load The connec...

Page 59: ...t line cables b length of output line cables The same rule must also be observed with separate power lines the lengths of the cables of the by pass line output line must be the same between all the SA...

Page 60: ...rrent protection device and a disconnecting device This disconnector must be closed only when the UPS is started up regularly In the phase of connection to the UPS the disconnector must remain in the...

Page 61: ...bles can be connected in parallel consult the commercial department For the sizing of the cables and for the connection procedure refer to the INSTALLATION DRAWING attached to the battery cabinet Batt...

Page 62: ...Y ONE BATTERY Between battery cabinets and the UPS must be positioned a Battery switches cabinet to allow the single UPS maintenance as shows the picture Consult the commercial department for backup t...

Page 63: ...at any point either due to a fault or for maintenance operation of the system is not compromised and the system continues to operate normally as will be shown repeatedly below The various UPSs are co...

Page 64: ...type connector J2 RJ45 type connector SW1 start position connector side type 1 LED side type 2 Cont position LED side type 1 connector side type 2 LEDon SW1 start position off SW1 Cont position Firmwa...

Page 65: ...in parallel If it is required to use a UPS that has been configured as a parallel unit on its own the signal card must be jumpered with the cable provided as shown below A UPS PARALLEL CABLE B RJ45 ty...

Page 66: ...IV404E Rev 000 SIEL S p A Issue date 2017 06 05 Pag 66 di 90 FR two SAFEPOWER EVO HFTs in parallel D UPS1 LED on UPS2 LED off E SW1 start position UPS1 SW1 cont position UPS2 B B C A UPS 1 D A UPS 2 E...

Page 67: ...SIEL S p A Issue date 2017 06 05 Pag 67 di 90 FR three SAFEPOWER EVO HFT in paralell D UPS1 LED on UPS2 LED off UPS3 LED off E SW1 start position UPS1 SW1 cont position UPS2 UPS3 B B C A UPS 1 D A UP...

Page 68: ...000 SIEL S p A Issue date 2017 06 05 Pag 68 di 90 FR To add other parallel UPSs a UPS PARALLEL CABLE must be added for each new UPS connected The signal connection must not be removed when one UPS is...

Page 69: ...ted to each other correctly q Once the operation has terminated open SWMB C Start up UPS1 by closing SWIN SWBY and SWOUT Wait until the message NORMAL OPERATION appears on the display After a few mome...

Page 70: ...ry capacity only this value must be inserted on the MASTER UPS which will send the information to the other units via the signal cable G Close SWMB of UPS 1 and check that the whole system switches on...

Page 71: ...ded onto the by pass line All the information contained in the section on operating modes page 42 in relation to the UPS remains valid with the addition of the information set out below ON LINE OPERAT...

Page 72: ...battery At the end of the backup time the whole system excludes itself The load remains unpowered if the duration of the mains outage is greater than the backup time of the whole system When the main...

Page 73: ...ation Slave unit 3 Normal operation Slave unit A UPS PARALLEL CABLE type RJ45 1 2 3 Parallel connected UPSs If the signal cable between UPSs 1 and 3 is open UPS PARALLEL CABLE type RJ45 UPS STATUS 1 N...

Page 74: ...gnal cable fault on the panel 2 Normal operation Slave units with message Parallel signal cable fault on the panel 3 Disconnected TLI open SCRs off Slave units with message INTERNAL FAULT 10 on the pa...

Page 75: ...em switches onto by pass If all the switches are then opened to allow maintenance operations to be carried out all the power required by the load will switch onto the maintenance by pass line of the u...

Page 76: ...eys 3 6 4 7 2 6 3 in succession as shown on the display activates the command for by pass with shutdown of the inverter the UPSs connected to the one in which the code is inserted will be automaticall...

Page 77: ...structions in the section on START UP PROCEDURE see page 69 and then open disconnector SWMB if closed The SAFEPOWER EVO HFT will return to NORMAL OPERATION Insertion and removal with UPSs operating ho...

Page 78: ...ribution panel and keep it switched off UPS 3 SW1 cont position Phase III Remove adaptor B and insert the new UPS instead of the adaptor Now switch on UPS 3 the added UPS With the lever of SW1 in the...

Page 79: ...W1 in the start position one of the other UPSs UPS 1 or UPS2 must be in the start position One UPS in the system must have SW1 in the start position and LED Phase I Shut down the UPS 3 that is to be r...

Page 80: ...ions which must be done with the doors closed should be carried out periodically e g once a month or more frequently in particularly difficult environmental conditions Ensure that the air intake slots...

Page 81: ...ive maintenance of the battery entails keeping the operating temperature within the field 20 25 C performing two or three discharge and charge cycles during the first month of use carrying out this op...

Page 82: ...r multicom cards 2 x remote alarm cards modem battery temperature sensor Operating temperature 0 40 C Maximum temperature for 8 hours a day 40 C Mean temperature for 24 hours 35 C Relative humidity at...

Page 83: ...A 423 564 702 842 Rated power absorbed 400 V kVA 293 391 486 583 Maximum current absorbed at full load and with battery recharging A 476 635 794 953 Power factor at rated voltage 400 V and battery ch...

Page 84: ...t A Full load 65 90 110 135 Load 90 120 160 200 240 Load 80 170 220 280 340 Load 70 200 260 330 390 input voltage 400V 240 elements Electrical Data SAFEPOWER EVO HFT Power kVA 300 400 500 600 INVERTER...

Page 85: ...s mains 2 adjustable from 1 to 6 from control panel Stability of frequency with Inverter not synchronized with the by pass mains 0 05 Speed of frequency variation 1Hz s Dissymmetry of the phase voltag...

Page 86: ...with synchronized Inverter UPS in Normal Mode 1 Switching onto by pass with Inverter out of sync UPS in Normal Mode 100 ms Switching from by pass to Inverter UPS in Stand by On mode from 2 to 5ms Dela...

Page 87: ...DISTURBANCES ON BYPASS LINE MANUAL BYPASS SWMB ON BYPASS LINE VOLT FAIL OR SWBY FSCR OFF MAIN LINE VOLTAGE FAIL OR SWIN OFF PREALARM LOW BATTERY VOLTAGE LOW BATTERY CHARGE OR CLOSE SWB LOW INPUT VOLT...

Page 88: ...sed only to supply the load and not also to recharge the battery Inhibition of synchronization with backup mains Disables the use of the by pass line and the synchronization of the inverter In the eve...

Page 89: ...witching the contact from open to closed Checks state of the battery N B During this test the rectifier remains on with output voltage low in order to allow the supply of current by the battery and to...

Page 90: ...otherwise the load remains unpowered This is done with the contact kept closed if reopened the command is cancelled Load unpowered in the event of a mains outage To be used for non critical loads the...

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