SEW-Eurodrive MOVITRAC B Operating Instructions Manual Download

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Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services

MOVITRAC

Basic unit

perating

nstructions

GA3A000

Edition 07/2006

11469412 / EN

Summary of Contents for MOVITRAC B

Page 1: ...Gearmotors Industrial Gear Units Drive Electronics Drive Automation Services MOVITRAC B Basic unit Operating Instructions GA3A000 Edition 07 2006 11469412 EN...

Page 2: ...SEW EURODRIVE Driving the world...

Page 3: ...old Plate 17 4 4 UL compliant installation 17 4 5 Wiring diagram 230 V 0 37 2 2 kW 400 V 0 55 4 0 kW 18 4 6 Connection braking resistor BW BW T 19 4 7 Connecting the brake rectifier 20 5 Startup 21 5...

Page 4: ...signal to indicate the potential for damage to property Caution Indicates a potentially hazardous situation which if not avoided MAY result in minor injury or damage to products Note Indicates a refer...

Page 5: ...fied that The machine complies with the EMC directive 98 37 EC The end product complies with the Machinery Directive 98 37 EC also with refer ence to EN 60204 1 2 1 Operational environment The followi...

Page 6: ...instructions during installation and startup of the motor and the brake The unit meets all requirements for reliable isolation of power and electronics connections in accordance with EN 61800 5 1 All...

Page 7: ...longer illuminated Switch the frequency inverter output with inhibited output stage only Ensure a minimum time of 120 s between two mains activations for AC 230 V 1 phase units Observe a minimum swit...

Page 8: ...nal keypad 4 Optional keypad 5 Connection for optional communication analog module 6 X10 Analog input 7 X12 Binary inputs 8 X13 Binary outputs 9 X2 Motor connection U V W Brake connection R R 10 Shiel...

Page 9: ...s LED visible without optional keypad 3 Optional keypad 4 Connection for optional communication analog module 5 Option card slot 6 Switch S11 for V mA toggle analog input 7 X10 Analog input 8 X12 Bina...

Page 10: ...ction not used 4 X2 PE connection 5 X2 Motor connection U 4 V 5 W 6 6 X3 Braking resistor connection R 8 R 9 and PE connection 7 Status LED visible without optional keypad 8 Optional keypad 9 Connecti...

Page 11: ...ction not used 4 X2 PE connection 5 X2 Motor connection U 4 V 5 W 6 6 X3 Braking resistor connection R 8 R 9 and PE connection 7 Status LED visible without optional keypad 8 Optional keypad 9 Connecti...

Page 12: ...dard Quadrants 4 4Q with brake chopper Connection type 3 3 phase 1 1 phase Radio interference suppression 0 No radio interference suppression A Radio interference suppression A B Radio interference su...

Page 13: ...more than four 3 phase units or more than one 1 phase unit are connected to a supply system contactor designed for the total current Insert a line choke in the circuit to limit the inrush current Sep...

Page 14: ...ains at rated load Motor cable Cross section according to rated output current IN Electronics cables Maximum 1 5 mm2 AWG16 without conductor end sleeves Maximum 1 0 mm2 AWG17 with conductor end sleeve...

Page 15: ...ucted 3 phase connection A No EMC limits are specified for interference emission in voltage supply systems without a grounded star point IT systems The effectiveness of line filters is severely limite...

Page 16: ...EMC capacitors Please ensure that the earth leakage currents are essentially only determined by the level of the DC link voltage the PWM frequency the applied motor line and its length and the motor...

Page 17: ...TRAC B power terminals See installation notes Operation of inverters on supply systems with a maximum phase to earth voltage of AC 300 V only The inverter can only be operated on IT systems if the pha...

Page 18: ...Reference potential for analog signals Fault reset CW Stop CCW Stop Enable Rapid stop Supply voltage for 24V input output Reference potential for binary signals Ready Reference potential Relay contact...

Page 19: ...interrupted When the external bimetallic relay F16 triggers K11 must be opened and DI controller inhibit must have a 0 signal The resistance circuit must not be interrupted Overload protection Brakin...

Page 20: ...installed in the control cabinet route the connecting leads between the brake rectifier and the brake separately from other power cables Routing together with other cables is only permitted if the oth...

Page 21: ...o operate the drive with analog setpoints use the table below to ensure that when the UNIPOL FIX SETPT setpoint P100 is selected the correct signals are placed on the terminals X12 2 X12 4 DI 1 DI 3 I...

Page 22: ...with the wiring of terminals X12 2 X12 6 and the internal fixed setpoints DI04 n11 and DI05 n12 active simultaneously results in n13 Default values n11 150 min 1 n12 750 min 1 n13 1500 min 1 1 1 1 1 1...

Page 23: ...stop at the set stop ramp This fault stop is subject to time monitoring If the drive does not reach the start stop speed within a specified time period the unit jumps to the fault state the output st...

Page 24: ...B Eliminate ground fault 06 Phase failure in supply system only applies to 3 phase inverter Immediate switch off with inhibit Phase failure Supply voltage too low Check the supply system lead Check t...

Page 25: ...t ramp time exceeded If you remove the inhibit and the drive exceeds the stop ramp time t13 by a certain time the inverter will signal F34 Extend the ramp time Extend the stop ramp time 37 Watchdog ti...

Page 26: ...operating mode 2 or all output phases interrupted Rated motor power too small in relation to rated inverter power Check connection between inverter and motor Check startup data and perform new startu...

Page 27: ...current limit Speed Green Rapid flashing CURRENT AT STANDSTILL dc Green Slow flashing NO ENABLE Stop Yellow Constant light FACTORY SETTING SEt Yellow Rapid flashing CONTROL INHIBIT oFF Yellow Rapid fl...

Page 28: ...fter storage for two years installed electrolytic capac itors are regenerated after one hour of interference free operation of the connection with maximum rated voltage and can then be stored again Fo...

Page 29: ...re complied with they satisfy the relevant requirements for the CE marking for the entire machine system in which they are installed on the basis of the EMC Directive 89 336 EEC For detailed informati...

Page 30: ...e1 Shipping temperature 1 If the unit is being stored for a long time connect it to the mains voltage for at least 5 minutes every 2 years Else the unit s service life may be shortened 25 C 75 C 25 C...

Page 31: ...ial characteristics for TF according to DIN EN 60947 8 Auxiliary supply output External voltage supply X12 8 24VIO Auxiliary supply output V 24V DC current carrying capacity Imax 50 mA External voltag...

Page 32: ...y connection Size 0XS 0S 0L Power kW HP 0 25 0 4 0 37 0 5 0 55 0 75 0 75 1 0 1 1 1 5 1 5 2 0 2 2 3 0 400 500 V 3 phase power supply connection Size 0XS 0S 0L 2S 2 3 4 Power kW HP 0 25 0 4 0 37 0 5 0 5...

Page 33: ...s current 1 phase with VMains AC 230 V AC 4 3 A AC 6 1 A OUTPUT Output voltage VA 3 0 VMains Recommended motor power under constant load with VMains AC 230 V PMot 0 25 kW 0 4 HP 0 37 kW 0 5 HP Rated o...

Page 34: ...ns current 1 phase with VMains AC 230 V AC 8 5 A AC 9 9 A OUTPUT Output voltage VA 3 0 VMains Recommended motor power under constant load with VMains AC 230 V PMot 0 55 kW 0 75 HP 0 75 kW 1 0 HP Rated...

Page 35: ...with VMains AC 230 V AC 13 4 A AC 16 7 A AC 19 7 A OUTPUT Output voltage VA 3 0 VMains Recommended motor power under constant load with VMains AC 230 V PMot 1 1 kW 1 5 HP 1 5 kW 2 0 HP 2 2 kW 3 0 HP R...

Page 36: ...urrent 3 phase with VMains AC 400 V AC 0 9 A AC 1 4 A OUTPUT Output voltage VA 3 0 VMains Recommended motor power under constant load with VMains AC 400 V PMot 0 25 kW 0 4 HP 0 37 kW 0 5 HP Rated outp...

Page 37: ...se with VMains AC 400 V AC 1 8 A AC 2 2 A AC 2 8 A AC 3 6 A OUTPUT Output voltage VA 3 0 VMains Recommended motor power under constant load with VMains AC 400 V PMot 0 55 kW 0 75 HP 0 75 kW 1 0 HP 1 1...

Page 38: ...se with VMains AC 400 V AC 5 0 A AC 6 3 A AC 9 5 A OUTPUT Output voltage VA 3 0 VMains Recommended motor power under constant load with VMains AC 400 V PMot 2 2 kW 3 0 HP 3 0 kW 4 0 HP 4 0 kW 5 0 HP R...

Page 39: ...ins current 3 phase with VMains AC 400 V AC 11 3 A AC 14 4 A OUTPUT Output voltage VA 3 0 VMains Recommended motor power under constant load with VMains AC 400 V PMot 5 5 kW 7 5 HP 7 5 kW 10 HP Rated...

Page 40: ...ins current 3 phase with VMains AC 400 V AC 21 6 A OUTPUT Output voltage VA 3 0 VMains Recommended motor power under constant load with VMains AC 400 V PMot 11 kW 15 HP Rated output current with VMain...

Page 41: ...e with VMains AC 400 V AC 28 8 A AC 41 4 A AC 54 0 A OUTPUT Output voltage VA 3 0 VMains Recommended motor power under constant load with VMains AC 400 V PMot 15 kW 20 HP 22 kW 30 HP 30 kW 40 HP Rated...

Page 42: ...rrent 3 phase with VMains AC 400 V AC 65 7 A AC 80 1 A OUTPUT Output voltage VA 3 0 VMains Recommended motor power under constant load with VMains AC 400 V PMot 37 kW 50 HP 45 kW 60 HP Rated output cu...

Page 43: ...30 Explosion proof areas 5 External voltage supply 31 F Flash codes 27 G Grounding 14 H HD output choke installation 15 I Immediate stop 23 Input contactor 13 Input fuse 13 Installation altitude 30 In...

Page 44: ...ical data BG0L AC 400 500 V 38 39 40 41 42 Technical data BG0S AC 230 V 33 34 Technical data BG0S AC 400 500 V 36 37 Terminal response times 31 TF 31 Tightening torques 13 Tools recommended 13 U UL ap...

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Page 47: ...ror reset DO01 malfunction designed as a relay contact DO03 ready 5 Check the controller for required functionality 6 Connect the frequency inverter to the mains X1 Notes Signal terminal functions and...

Page 48: ...g quality that reduces the cost and complexity of daily operations With a global presence that offers responsive and reliable solutions Anywhere With innovative technology that solves tomorrow s probl...

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