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2010-02-19

Assembly and installation instructions

METIS Vision MV09

Rugged Thermovision Camera

Assembly and installation instructions

Vision MV09

Rugged Thermovision Camera

These assembly and installation instructions are
valid for the device with the series number:

Read the instructions prior to performing any task.

Assembly and installation instructions

These assembly and installation instructions are

the device with the series number:

Read the instructions prior to performing any task.

Summary of Contents for METIS Vision MV09

Page 1: ...9 Rugged Thermovision Camera These assembly and installation instructions are valid for the device with the series number Read the instructions prior to performing any task Assembly and installation instructions These assembly and installation instructions are the device with the series number Read the instructions prior to performing any task ...

Page 2: ...2 2012 07 12 Sensortherm GmbH Hauptstr 123 65843 Sulzbach Telefon 49 6196 64065 80 Telefax 49 6196 64065 89 E Mail info sensortherm de Internet www sensortherm de Sensortherm GmbH ...

Page 3: ... Operating conditions 3 7 Type plate 4 Customer solutions 5 Structure and function 5 1 Scope of delivery 5 2 Brief description 5 2 1 Ethernet cable AK54 5 2 2 Ethernet cable AK46 5 2 3 Lenses for longue focus distances 5 2 4 Lenses for short focus distance 5 3 Accessories 6 Transport packaging and storage 6 1 Transport inspection 6 2 Packaging 6 3 Storage Rugged Thermovision Camera Table of conten...

Page 4: ...ectrcal connection 7 3 1 Connect the power supply and data interface 7 3 2 Installation of VisionWin software 8 Operation 9 Maintenance 9 1 Cleaning the sapphire lens protection window 9 2 Calibrating the camera 10 Disposal 11 Glossary 2012 07 12 20 Safety instructions for installation and 20 21 21 Connect the power supply and data 21 Installation of VisionWin software 26 34 34 lens protection win...

Page 5: ...ou must act prudently to prevent accidents personal injury and material damage WARNING This combination of symbol and signal word indicates an imminent dangerous situation that can result in death or serious injury if it is not avoided CAUTION This combination of symbol and signal word indicates an imminent dangerous situation that can result in minor injury if it is not avoided NOTICE This combin...

Page 6: ...ized conversions or technical changes that are not authorized by the manufacturer Use of non approved spare parts Please note that the scope of supply shown in the following descri tion may vary in case the Thermovision Camera will be supplied with customized solutions additional options or due to necessary in the interest of technological progress The agreed obligations in the delivery contract t...

Page 7: ...nstructions and safety notes of this may cause hazards and or damage to the equipment The device has been designed and constructed exclusively for the intended use described here The Thermovision Camera has been designed exclusively for remote contactless temperature measurement in the Rugged Thermovision Camera Safety 7 The manufacturer s guarantee is invalidated if non he wrong accessories are P...

Page 8: ...ponsibility for protecting the user personnel or third parties The device is used commercially Consequently the owner of the d vice is subject to legal industrial safety obligations In addition to the safety instructions in this manual the valid safety and accident protection guidelines and environmental protection guidelines must be complied with for the area of implementation of the device Parti...

Page 9: ...ge 2 Only persons of whom it can be expected that they reliably execute their work are considered as personnel Persons whose capability to react is impaired for instance through drugs alcohol or medication are not approved Comply with age specific and job specific regulations that are applic ble at the installation site when selecting personnel Rugged Thermovision Camera Safety 9 Danger of injury ...

Page 10: ...for protection against heavy falling parts and protection against slipping on slippery substrates Residual risks that can emanate from the device are cited in the fo lowing section Comply with the safety instructions listed here and the warning i structions in the other sections of this manual to reduce health ha ards and to avoid dangerous situations The following symbol is on the device WARNING ...

Page 11: ...gnal Specification Weight Length Width Height Specification Degree of protection Gigabit Ethernet interface 1000 Mbit s Specification Permissible operating voltage Power consumption maximum Input signal Trigger Input remote controlled video recording or snap shot optional via adjustable Rugged Thermovision Camera Tecnical Data 11 pin power supply input and output signal connector Value Unit 0 6 kg...

Page 12: ... Temperature measuring ranges 600 1300 750 1500 900 1800 divided in several sub ranges The thermovision camera Metis Vision MV09 factory provided is adjusted to a working distance of 380 mm with according below figure Fig 2 Measuring field of the camera Technical Data Fixed focus lens 380mm measuring distance Depends on the lens Radio metrical large sensor for low noise signal 640x480 Pixel Unit o...

Page 13: ...er extern Operating conditions Specification Ambient temperature range Storage temperature range Relative humidity The type plate is located on the side of the housing of the sion Camera and contains the following information Manufacturer Model number Measuring range Device no Interface Output Auxiliary energy Rugged Thermovision Camera Tecnical Data 13 Value Unit 0 50 C 20 53 C 20 60 none con den...

Page 14: ...ions At this point details concerning the individually ordered customer configuration are supplemented as needed For standard versions nothing is specified in this section At this point details concerning the individually ordered customer configuration are supplemented as needed For standard versions nothing is specified in this ...

Page 15: ... metallic surfaces and supporte high accuracy 54 XX The Ethernet cable shows on device side an 8 on oppsite side a RJ45 connector The cable has transmission qualitiy CAT6A and fits to Gigabit Ethernet AK46 XX Ethernet cable for power supply and external trigger This connecting cable is not included in the scope of delivery and must be ordered separately Accessories on page 18 Rugged Thermovision C...

Page 16: ...rom 1000 mm Min FOV mm 87 65 FOV in 1 m 87 65 FOV in 2 m 175 131 FOV in 3m 262 197 FOV deg Hor Vert 7 3 5 5 Adjustable from 1000 mm Min FOV mm 128 96 FOV in 1 m 128 96 FOV in 2 m 255 191 FOV in 3m 383 287 FOV deg Hor Vert 11 8 Adjustable from 1000 mm Min FOV mm 193 145 FOV in 1 m 193 145 FOV in 2 m 385 280 FOV in 3m 578 434 FOV deg Hor Vert 14 11 Adjustable from 700 mm Min FOV mm 172 129 FOV in 1 ...

Page 17: ...FOV mm 161 FOV in 1 m 536 FOV in 2 m 1072 FOV in 3 m 1608 FOV deg Hor 58 Adjustable from 200 mm Min FOV mm 222 FOV in 1 m 1109 FOV in 2 m 2217 FOV in 3 m 3326 short focus distance FOV deg Hor Vert 5 3 5 Adjustable from 0 7 1 m Min FOV mm 61 46 Max FOV mm 87 65 FOV deg Hor Vert 7 3 3 5 5 Adjustable from 0 9 1 m Min FOV mm 115 86 Max FOV mm 128 96 Rugged Thermovision Camera Structure and function 17...

Page 18: ...justable from 0 25 0 7 m Min FOV mm 61 46 Max FOV mm 172 129 FOV deg Hor Vert 22 17 Adjustable from 0 25 0 5 m Min FOV mm 97 73 Max FOV mm 194 146 FOV deg Hor Vert 30 22 Adjustable from 0 25 0 3 m Min FOV mm 134 101 Max FOV mm 161 121 FOV deg Hor Vert 58 44 Adjustable from 0 2 0 3 m Min FOV mm 222 162 Max FOV mm 333 250 Bezeichnung Ethernet cable with RJ45 connector rated IP65 Interconnecting cabl...

Page 19: ...nstallation Dispose of packaging materials in accordance with the respectively valid statutory regulations and local guidelines NOTICE Improper disposal poses an environmental hazard Dispose of packaging materials in responsible manner Comply with locally applicable disposal guidelines If necessary commission a specialized company to Rugged Thermovision Camera Transport packaging and storage 19 to...

Page 20: ... of 45 C use a cooling plate or a cooling jacket for shielding Chapter on page 18 Measurement inaccuracies due to vibrations disturbing objects and intermediate media If the Thermovision Camera is exposed to high vibrations or if disturbing objects or intermediate media e g windows smoke dust steam are located between the Thermovision Camera and measurement object incorrect measurements can result...

Page 21: ... of the Thermovision Camera age and measurement signal is executed via the 12 nector on the rear of the device Prefabricated connecting cables are available as accessories for this purpose Chapter Accessories on page 18 These cables have a soldered plug co nector and can be easily integrated in existing systems via a cable clamp that must be provided by the customer Rugged Thermovision Camera Inst...

Page 22: ...specified in the table below Connector pin Colour of cable core Supply voltage connections K White 24V supply voltage A Brown 0V supply voltage Power can also be supplied via an external power adapter that meets the specifications listed in the technical data Chapter 3 3 Connected loads on page Personnel Trained electrician The trigger input of the camera is galvanically separated from the operati...

Page 23: ...ed D Gray Pink Reserve not connected E Red Blue Reserve not connected F Black Reserve not connected H Gray Reserve not connected L Green Reserve not connected abel Personnel Trained electrician To connect the cabel proceed as follows Smallest bent ratius when fixed min 32 mm Smallest bent ratius when flexible min 32 mm Ambient temperature operating 40 C 70 C cable fixed 10 C 50 C cable flexible Fi...

Page 24: ...METIS Vision MV09 Rugged Thermovision Camera Installation and commissioning 24 rmovision Camera Installation and commissioning Fig 10 Backside view M12 Plug ...

Page 25: ...1 View from front on jack Fig 12 View from the back plug Numbering by M12 Numbering by RJ45 Col Paar M12 RJ45 Col Paar WH OG P2 1 1 WH OG P2 OG P2 2 2 OG P2 WH GN P3 3 3 WH GN P3 GN P3 8 4 BU P1 WH BN P4 7 5 WH BU P1 BN P4 4 6 GN P3 WH BU P1 5 7 WH BN P4 BU P1 6 8 BN P4 Rugged Thermovision Camera Installation and commissioning 25 Paar ...

Page 26: ... VisionWin software has been tested on a computer with Windows XP32Bit The installation with other operating systems is possible but it can lead to error messages and or the software will not be supported Before installing or prior to proceeding with any action administrative access is required please make sure that you are logged into Windows under an account with the status Administrator or at l...

Page 27: ...ed If this is omitted an error can occur when the software is started Please confirm istry to save your settings Then you have to register the camera to the driver Please choose CameraSuite which you can find under point 2 Licensing Rugged Thermovision Camera Installation and commissioning 27 and directly or indirectly to the network cable with the evalu There are several little steps needed so th...

Page 28: ...amera key code If the camera is not connected a little red cross will show Please switch over to point 3 GenICam The software will try to connect with a camera If this does not work please press the button If you see the image on the left please enter the key code written on the label of the CD DVD Alterna he CD DVD as a PDF LizenzenMetisVision_XXXX PDF After entering the key code please press the...

Page 29: ...oftware for the camera operation By purchasing the camera and the license key these components may be used You will find components and programming examples for programming languages Visual C Delphi Visual Basic in the installation directory Please note that for Delphi only up to De phi 2007 is supported If Delphi 2009 is used little changes for Unicode support have to be made in the Header files ...

Page 30: ... CameraCalc_LoadCalibration Filename pAnsiChar integer Loads the calibration file with the transferred name of the directory of the calibration files A dialog will occur if the file needed is not found where the source for the calibration file can be chosen It will be copied to the calibr tion directory which will be found under the path ApplicationDataPath Sensortherm GmbH MetisVision The Applica...

Page 31: ... function in the case of an error a 0 is shown this is contrary to other functions This is depending on the type of the result function CameraCalc_SelectExposureTable index integer integer Activates the table for temperature calculation and temperature range scan see CameraCalc_GetExposureTempRange Transferred Parameter Term Description index Index of table to get the ExposureTime to be adjusted o...

Page 32: ...ccur if a small emissivity is adjusted The parameter end refers to the temperature range end for an emissivity of 1 of the actual exposure time objects Parameter Term Description Start Variable for the result of the temperature range beginning for the currently set table in C End Variable for the result of the temperature range end for the currently set table in C Value Description 0 No error 0 Er...

Page 33: ... integer Calculates from the transferring data source the temperature with the actual Exp sureTime object Source and Dest are indictors for a data buffer with the size 640 480 SizeOf Word The temperatures will be back written in 1 10 Both memory arrays have to be reserved and released by the calling application The WORD data of the raw data and the temperature data are interpreted as Low Byte Firs...

Page 34: ...nteger stdcall external CameraWinDLL DLL function CameraCalc_GetExposureTime index integer integer stdcall external function CameraCalc_SelectExposureTable index integer integer stdcall external CameraCalc_GetExposureTempRange VAR Start Ende integer integer stdcall external CameraWinDLL DLL function CameraCalc_GetResulution VAR Width integer VAR Height integer integer stdcall external CameraWinDLL...

Page 35: ...components or send them to the manufacturer for disposal If in doubt obtain information on environmental disposal from the local municipal authority or from specialized disposal companies Improper disposal causes environmental hazards Rugged Thermovision Camera Disposal 35 When using an air purge accessory prevents a longer cleaning interval applies with a soft cloth or cotton swab and a little et...

Page 36: ...ationship to an infrared radiation calibration source with the same temperature Also referred to as black body radiators or black bodies Artificial r diation source with an emissivity of approximately 1 00 Maximum possible deviation of the output signal from the perature of the measurement object at emissivity ε 1 response time t90 1 s ambient temperature 23 C Dimension for the repetition of a mea...

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