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1/2” HOLLOW CHISEL MORTISER

MODEL NO: 

SM94.V5

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these 

instructions, and properly maintained, give you years of trouble free performance.

IMPORTANT:

 PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE 

THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR 
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

1.  SAFETY  

1.1.    

ELECTRICAL SAFETY

 

‰

  

WARNING! 

It is the responsibility of the owner and the operator to read, understand and comply with the following:

 

  You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and  

 

  any other connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of appropriate  

 

  safety devices. A Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. We also recommend  

 

  that a Residual Current Device (RCD) is used. It is particularly important to use an RCD with portable products that are plugged into a  

 

  supply which is not protected by an RCCB. If in any doubt consult a qualified electrician. You may obtain a Residual Current Device by  

 

  contacting your Sealey stockist. 

 

  You must also read and understand the following instructions concerning electrical safety.

 

The Electricity at Work Act 1989 requires that all portable electrical appliances, if used on business premises, are tested by a  

 

 

qualified electrician, using a Portable Appliance Tester (PAT), at least once a year.

 

The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances    

 

and the safety of the appliance operators. If in any doubt about electrical safety, contact a qualified electrician.

1.1.1.   

Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. 

1.1.2.   

Ensure that cables are always protected against short circuit and overload.

1.1.3.   

Regularly inspect power supply cables and plugs for wear or damage and check all connections to 

 

ensure that none is loose.

1.1.4.   

Ensure that the voltage marked on the appliance matches the power supply to be used and that the 

 

plug is fitted with the correct fuse - see plug diagram on right.

 

8

  

DO NOT

 pull or carry the appliance by the power cable.

 

8

  

DO NOT

 pull the plug from the socket by the cable.

 

8

  

DO NOT

 use worn or damaged cables, plugs or connectors. Immediately have any faulty item 

 

repaired or replaced by a qualified electrician. When a BS 1363/A UK 3 pin plug is damaged,

 

cut the cable just above the plug and dispose of the plug safely. 

 

  Fit a new plug according to the following instructions (UK only).

 

  a) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.

 

 b) Connect the BROWN live wire to the live terminal ‘L’.

 

  c) Connect the BLUE neutral wire to the neutral terminal ‘N’.

 

  Ensure that the cable outer sheath extends inside the cable restraint and that the restraint is tight. 

 

  Sealey recommend that repairs are carried out by a qualified electrician.

1.2.    

GENERAL SAFETY

 

‰

    

WARNING!

 Disconnect the mortiser from the mains power before changing accessories, servicing or performing any  

 

  maintenance. Locate the mortiser in a suitable working area. Fasten the mortiser to a strong flat working surface. Keep area  

 

  clean and tidy and free from unrelated materials and ensure there is adequate lighting.

 

9

   Maintain the mortiser in good condition (use an authorised service agent).

 

9

   Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.

 

9

   Keep the mortiser clean for best and safest performance and check moving parts alignment regularly. 

 

9

     Keep mortiser tool bits clean and sharp and ensure bit is secured correctly in the mortiser chuck. If worn or damaged replace  

 

 immediately.

 

9

   Remove adjusting keys and wrenches from the mortiser and its vicinity before turning it on.

 

9

   Wear approved eye safety protection.

 

9

   Handle loose chisels and drill bits with gloves or cloth as they are very sharp, but DO remove gloves and/or cloth before operating  

 the mortiser. Keep your hands and fingers away from the mortiser tool bit and chisel when operating. 

 

9

   Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery, and contain long hair.

 

9

   Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.

 

9

   Secure work piece by resting against the back stop and top holding clamp.

 

9

   Ensure there are no foreign objects in the workpiece i.e. nails or screws.

 

9

   Use the depth stop for accuracy and to avoid drilling into the work table, and avoid unintentional starting.

 

8

  

DO NOT

 start the mortiser with the tool bit resting against the workpiece. Always bring the operating chisel to the workpiece.

 

8

  

DO NOT

 attempt to place a workpiece on the mortiser table whilst the cutting tool is working.

SM94.V5       Issue:1      19/10/21

Original Language Version

© Jack Sealey Limited

      Refer to

   instructions

 Wear eye

protection

 Wear protective

gloves

 Wear safety

footwear

 Wear a mask

Recommended fuse rating

5 Amp

Summary of Contents for SM94.V5

Page 1: ...ug from the socket by the cable 8 DO NOT use worn or damaged cables plugs or connectors Immediately have any faulty item repaired or replaced by a qualified electrician When a BS 1363 A UK 3 pin plug is damaged cut the cable just above the plug and dispose of the plug safely Fit a new plug according to the following instructions UK only a Connect the GREEN YELLOW earth wire to the earth terminal E...

Page 2: ...etc to come into contact with plastic parts of mortiser as damage may result WARNING The mortiser is delivered with the head positioned low down on the two pillars and is held in this position by a piece of wood inserted between the top of the head and the crosspiece on top of the pillars Care must be taken when removing this piece of wood as the head is held under spring pressure and will move ra...

Page 3: ...hten screw knob fig 6 C 5 4 INSTALLING CHISEL AND BIT WARNING Ensure the mortiser is switched off and is unplugged from the mains power supply WARNING Use gloves when handling drill and chisel bits as the ends are very sharp NOTE Set the slot in the side of the chisel to the left or right NOT to the front or back This allows chips to escape when cutting mortises 5 4 1 Remove the access cover fig 1...

Page 4: ...s Drill binds in workpiece 1 Workpiece twisting or moving 1 Support or clamp workpiece 2 Excessive feed pressure 2 Reduce pressure and clamp workpiece Sealey Group Kempson Way Suffolk Business Park Bury St Edmunds Suffolk IP32 7AR 01284 757500 01284 703534 sales sealey co uk www sealey co uk Note It is our policy to continually improve products and as such we reserve the right to alter data specif...

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