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Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions 

and properly maintained, give you years of trouble free performance.

1. SAFETY INSTRUCTIONS

IMPORTANT:

PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND

CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY

CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.

INSTRUCTIONS FOR:

PORTABLE GENERATOR

M

odels:

HG50.25.V2, HG55.28.V2, HG65.30, HG90.44, HG130.74.V2. - 3 - 030502

SPECIFICATIONS

Model No.

HG50.25.V2

HG55.28.V2

HG65.30

HG90.44

HG130.74.V2

Power Unit:

5.0hp

5.5hp

6.5

9.0hp

13hp

Motor Type

Honda GC160

Honda GX160

Honda GX200

Honda GX270

Honda GX390

Output:

230V/110V 50hz

230V/110V 50hz

230V/110V 50hz

230V/110V 50hz 230V/110V 50hz

Current Rating:

9.1A/19.0A

9.6A/20.0A

13.0A/27.3A

17.4A/36.4A

26.0A/54.5A

Continuous Power Rating:

2100W

2200W

3000W

4000W

6000W

Fuel Tank Capacity:

2.0l

3.6l

4.3l

6.0l

6.5l

Running time:

2.2h

3.1h

3.2h

3.2h

2.7h

Noise Rating:

98LWA

95LWA

98LWA

96LWA

99LWA

Dry Weight:

30kg

38kg

41kg

56kg

75kg

2. INTRODUCTION & SPECIFICATIONS

2.1 These generators are powered by Honda OHC GC and OHV GX engines. The units offer a quiet and refined power delivery. In models

HG50.25 and HG55.28 the power units are coupled to dual voltage brushless alternators. Models HG65.30, HG90.44 and HG130.74 power

industrial quality alternators and are for industrial or arduous applications. 

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WARNING! Ensure any Health & Safety, Government, or local authority regulations are adhered to when using this equipment.

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Familiarise yourself with the application and limitations, as well as the potential hazards, of the generator.

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Maintain the generator in good condition (use an authorised service agent). Replace or repair damaged parts. Use genuine parts only.

Unauthorised parts may be dangerous and will invalidate the warranty.

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This generator is designed and manufactured for specific applications. Do not attempt to modify the unit or use it for any application for

which it is not designed. If you have any questions regarding the application of the unit please contact your local Sealey dealer.

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WARNING! DO NOT exceed the Wattage/Amperage capacity of the generator.

Add rated wattage of all devices intended for connection

at any one time, the total must not exceed rated wattage of generator (see specifications). In most cases the rated wattage of an electrical

device can be found on the nameplate. If the nameplate only gives voltage and amperage, multiply the two to give rated wattage (Volts x

Amps = Watts)

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WARNING! Generator exhaust gases contain deadly carbon monoxide which must not be inhaled. Always allow sufficient ventilation.

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WARNING! If you decide to use an Earth Leakage Circuit Breaker (also referred to as an RCD or Ground Fault Circuit Interrupter),

it is imperative that the neutral end of the power winding is connected to the frame of the generator set and that the earth lug on the 

frame is connected with a low impedance connector to the local earth via an earth spike or local protective earth conductor. This 

connection should only be attempted by a qualified electrician, after first having consulted your local dealer.

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DANGER! This generator is designed for outdoor use only. To use the generator inside any building or enclosure, including the 

generator compartment of a caravan, may result in fire or an explosion.  No user performed modifications, including venting of 

the exhaust and/or cooling ventilation, will eliminate the danger.

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DANGER!  If this unit is used for back-up power in the event of a commercial power failure, the following steps must be taken.

Before connecting the generator to the electrical system, open the main circuit breaker to isolate the generator and system from

the commercial electric supply. Failure to do this may result in damage to the generator and may result in serious injury or fatality,

due to a back-feed of electrical energy.

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DANGER! The generator produces a very powerful voltage that can cause a severe electrical shock. Avoid contact with bare

wires, terminals etc. Never allow any unqualified person to operate or service the generator.

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WARNING! Petrol is highly flammable and petrol vapour is explosive. Do not permit smoking, naked flames, sparks or heat in the

vicinity while handling petrol. Avoid spilling petrol onto a hot engine. Comply with all laws regulating storage and handling of fuels.

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WARNING!  NEVER refuel when the engine is running or when the engine is hot.  Allow cool down time.

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Operate the generator only on level surfaces (maximum allowable tilt is 10º) and where it will not be exposed to excessive moisture, dirt 

or corrosive vapours or be in the proximity of combustible material (flammable liquids, solids or gases). 

3

Remove ill fitting clothing, ties, watches, rings and other loose jewellery and contain long hair. Wear appropriate protective clothing.

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Keep non-essential persons away from the working area.

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WARNING! Never start or stop the generator while electrical loads are connected and switched on. Start the engine, let it

stabilise, then connect the electrical load. To stop engine, disconnect the electrical load and let engine stabilise before switching off.

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WARNING! Do not use worn, bare, frayed or otherwise damaged electrical cables with the generator. To do so may result in electric shock.

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DO NOT

use the generator for any purpose other than that for which it is designed.

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DO NOT

operate the generator if any parts are missing or damaged, as this may cause failure and/or personal injury.

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DO NOT

over-fill fuel tank. Always leave room for fuel to expand.

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DO NOT

operate in the rain.

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DANGER! Do not tamper with the engine governed speed setting. Higher operating speeds are dangerous and increase the risk

of personal injury and/or equipment damage. The generator supplies the correct rated frequencies and voltage only when

running at the correct governed speed. Incorrect frequency and/or voltage can damage some connected electrical loads.

Operating at excessively low speeds may result in shortened engine life. Over-speeding will invalidate the warranty.

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DO NOT

operate the generator when you are tired, under the influence of alcohol, drugs or intoxicating medication.

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DO NOT

store generator with fuel in tank where petrol vapours might reach an open flame or spark.

HG50.25.V2, HG55.28.V2,HG65.30,HG90.44 & HG130.74.V2

Summary of Contents for HG50.25.V2

Page 1: ...via an earth spike or local protective earth conductor This connection should only be attempted by a qualified electrician after first having consulted your local dealer s s DANGER This generator is designed for outdoor use only To use the generator inside any building or enclosure including the generator compartment of a caravan may result in fire or an explosion No user performed modifications i...

Page 2: ...e or any polluted fuel Fuel substitutes are not recommended 3 3 1 Ensure all electrical loads are disconnected 3 3 2 Ensure the area around the fuel tank filler hole is clean 3 3 3 Remove the fuel tank filler cap check the level of the fuel and refill with the recommended fuel if necessary 3 3 4 Do not over fill the fuel tank always leave room for the fuel to expand 3 4 STARTING THE GENERATOR p p ...

Page 3: ... used in extremely dusty places Model No HG50 25 V2 Fig 5 4 3 1 Press the latch tabs on the fuel tank side of the air cleaner cover and remove the air cleaner cover 4 3 2 Remove the air filter element carefully check for holes or tears and replace if damaged 4 3 3 Lightly tap the paper element several times on a hard surface to remove the dirt or clean it using compressed air blowing from the insi...

Page 4: ... of excessive humidity and dust p p WARNING Petrol is highly flammable and petrol vapour is explosive Do not permit smoking naked flames sparks or heat in the vicinity while handling petrol Avoid spilling petrol onto a hot engine Comply with all laws regulating storage and handling of fuels 5 1 CLEAN 5 1 1 Remove debris and dust accumulations from the generating set surfaces 5 2 DRAINING ALL THE F...

Page 5: ...ot turned on Turn fuel on No fuel in tank Fill fuel tank Oil not filled to correct level Fill oil to correct to level Engine run switch not turned on Set engine control correctly Choke not set correctly Set engine control correctly Spark plug fouled Clean replace spark plug Air cleaner blocked Clean replace air filter Engine runs rough Air cleaner blocked Clean replace air filter Spark plug fouled...

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