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Transport Systems Seacom AG

A 5502 / Rolltrailer 8

0’ 150t

Page 1 / 21

O P E R A T I N G

M A N U A L

- Original -

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Summary of Contents for Rolltrailer

Page 1: ...Transport Systems Seacom AG A 5502 Rolltrailer 80 150t Page 1 21 O P E R A T I N G M A N U A L Original ...

Page 2: ...e 2 21 Product Seacom Rolltrailer RT 80 150t Serial no A 5502 1 7 Drawing no 06 01 8082 Customer Atlantic Container Line ACL AB S 403 36 Gothenburg Supplier Transport Systems Seacom AG Berbiceweg 5 CH 8212 Neuhausen Tel 41 0 52 632 04 00 Fax 41 0 52 632 04 09 ...

Page 3: ...rt Systems Seacom AG A 5502 Rolltrailer 80 150t Page 3 21 Table of contents 1 CE DECLARATION OF CONFORMITY 2 PREFACE 3 RESIDUAL RISK 4 SPECIFICATION 5 OPERATING INSTRUCTIONS 6 SERVICE MANUAL 7 SPARE PART LIST ...

Page 4: ...lgender Richtlinie entwickelt konstruiert und gefertigt wurde The manufacturer declares that the above men tioned product is developed designed and manufactured according to EG Maschinen Richtlinien 2006 42 EG EC Machinery Directive 2006 42 EC Folgende harmonisierte Normen sind ange wandt The following national standards directives and specifications have been applied EN ISO 12100 1 2 Sicherheit v...

Page 5: ...e max capacity stated on the type plate Damages caused by overloading are not covered by warranty Please observe the following operating instructions carefully The trailer may only be operated maintained and repaired by trained persons Unauthorized modifications of the trailer will lead to expiry of warranty All rules and regulations for accident preventions have to be adhered to WARRANTY Any warr...

Page 6: ...ad that extend over the cargo bed can collide with the surround ings cause damage and endanger persons Before the transport the driver must make sure that no collision is possible Warning Danger of getting caught or crushed by the trailer Danger when driving on inclines The trailer or the cargo can slide away or tip especially when the trailer is loaded to maximum the load has a high centre of gra...

Page 7: ...river must ensure that no persons are situated in the danger area of the trailer Warning Danger during maintenance Danger of injury from improper operation and maintenance All specifications concerning operation inspection and maintenance must be observed In case of doubt the supplier needs to be consulted Danger during maintenance on a jacked up trailer The trailer needs to be sufficiently suppor...

Page 8: ... 150 mm Total length incl gooseneck approx 27 400 mm Coupling height 1 350 mm Rear overhang 8 400 mm Axle load 4x 35 8 t Fifth wheel load 37 5 t Fixed gooseneck with king pin standard 2 Axle 2 pcs Tyres solid rubber 28x10x22 number of tyres 16 pcs Brakes air brake system Loading platform steel plate 10 mm Accessories lashing rail in the platform D Rings in front and rear Finish dry thickness appro...

Page 9: ...ll resistance is felt and fifth wheel has locked with king pin Make sure that the coupling is firmly engaged with the rolltrailer Connect brake lines Lift the rolltrailer until the front of it is approximately 100 150 mm over the ground Driving The rolltrailer shall only be towed by suitable towing vehicles with a fifth wheel lifting capacity of at least 37 5 t and a lifting height of at least 750...

Page 10: ...parked on horizontal ground The weight of the cargo put on the rolltrailer shall not exceed the maximum capacity Distributed load To avoid overloading always ensure that the centre of gravity of the load is as close to the centre of the load area of the rolltrailer as possible see the following loading scheme ...

Page 11: ...Transport Systems Seacom AG A 5502 Rolltrailer 80 150t Page 11 21 Pointed load For the distribution of the load see the following scheme ...

Page 12: ...es for mechanical damages about once a month Wheels Check the wheels regularly 1 Does the wheel turn without noise and without axial movement 2 If there is a noticeable noise then dismount the wheel and check the ball bearings if necessary replace them Frame The frame and the welding points should be checked regularly The frame construction consists of structural steel and can be repaired by quali...

Page 13: ...nt side of trailer every month and clean filter insert from dust if necessary King pin 1 Inspect king pin regularly approx in 1 months intervals 2 All screws tightened 3 Check wear of pin with gauge 4 If middle part of pin is less 49 mm then replace it Gauge 5 If upper pin diameter less 71 mm then replace it Gauge 6 To replace pin unlock screws 7 Do not use the old screws 8 Replace pin and screws ...

Page 14: ...18 280 390 460 M20 390 560 650 M22 530 750 880 M24 670 960 1100 M27 1000 1400 1650 M30 1350 1900 2250 M33 1850 2600 3000 M36 2350 3300 3900 M39 3000 4300 5100 Metric ISO fine thread DIN 13 sheet 13 Size 8 8 10 9 12 9 M 8 x 1 24 36 43 M 9 x 1 36 53 62 M 10 x 1 52 76 89 M 10 x 1 25 49 72 84 M 12 x 1 25 87 125 150 M 12 x 1 5 83 120 145 M 14 x 1 5 135 200 235 M 16 x 1 5 205 300 360 M 18 x 1 5 310 440 ...

Page 15: ...No 06 01 8082 Item Description Part No 1 King pin 2 1723 1012 34 Screw M16x80 DIN933 06 01 8082 34 35 Washer B16 DIN127 06 01 8082 35 36 D ring 06 01 8082 36 37 Wheel set 28x10x22 06 01 8082 37 38 Wheel set with brake 28x10x22 06 01 8082 38 39 Rocker beam 06 01 8082 39 40 Air brake system 06 01 8082 40 ...

Page 16: ...Transport Systems Seacom AG A 5502 Rolltrailer 80 150t Page 16 21 ...

Page 17: ...082 37 2 3 Taper roller bearing 32028 1410 0010 4 Fey ring FK6 d 210 ASD 1450 0211 5 Sealing washer 06 01 8082 37 5 6 Hornet nut M100x2 1356 0100 7 Split pin 13x160 DIN94 06 01 8082 37 7 8 Hub cap 06 01 8082 37 8 9 Screw M8x30 DIN912 06 01 8082 37 9 10 Washer B8 DIN127 06 01 8082 37 10 15 Sealing washer 06 01 8082 37 15 16 Axle 06 01 8082 37 16 17 Bush 150x130x80 06 01 8082 37 17 ...

Page 18: ...82 38 5 6 Hornet nut M100x2 1356 0100 7 Split pin 13x160 DIN94 06 01 8082 38 7 8 Hub cap 06 01 8082 38 8 9 Screw M8x30 DIN912 06 01 8082 38 9 10 Washer B8 DIN127 06 01 8082 38 10 11 Brake 06 01 8082 38 11 12 Screw M16x35 DIN6912 06 01 8082 38 12 13 Washer B16 DIN127 06 01 8082 38 13 14 Brake d 400x80 1616 1008 15 Sealing washer 06 01 8082 38 15 16 Axle 06 01 8082 38 16 17 Bush 150x130x80 06 01 808...

Page 19: ...Transport Systems Seacom AG A 5502 Rolltrailer 80 150t Page 19 21 ...

Page 20: ... 39 Item Description Part No 5 Plain bearing bush 150x130x100 06 01 8082 39 5 6 Nut M100x2 KM20 DIN981 06 01 8082 39 6 7 Washer MB20 DIN5406 06 01 8082 39 7 8 Washer 06 01 8082 39 8 9 Pin for rocker beam 06 01 8082 39 9 10 Washer 06 01 8082 39 10 11 Lubrication nipple AM10x1 DIN71412 06 01 8082 39 11 ...

Page 21: ...2 40 Item Description Part No 1 Brake valve 1566 3800 2 Cylinder 06 01 8082 40 2 3 Completion kit link joint 06 01 8082 40 3 4 Pipe filter 06 01 8082 40 4 5 Air tank 20l 06 01 8082 40 5 6 Fastener strap 06 01 8082 40 6 7 Drain valve 1565 2000 8 Coupling head red 1567 0002 9 Coupling head yellow 1567 0003 ...

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