Scott Safety 2216 ISCBA RESPIRATOR Operating & Maintenance Instructions Download

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P/N 89332-01 Rev F 7/11

SCOTT, the SCOTT SAFETY Logo, Scott Health and Safety, ISCBA,

AV-2000, AV-3000,

SureSeal,

Scott-O-Vista, and Weld-

O-Vista

are registered and/or unregistered marks of Scott Technologies, Inc. or its affiliates.

SCOTT ISCBA

INDUSTRIAL SELF-CONTAINED BREATHING APPARATUS

MODEL 2216 ISCBA RESPIRATOR (2216 PSI)

MODEL 4500 ISCBA RESPIRATOR (4500 PSI)

OPERATING & MAINTENANCE INSTRUCTIONS

WARNING

IMPROPER USE OF THIS RESPIRATOR MAY RESULT IN SERIOUS INJURY OR DEATH.

IMPROPER USE INCLUDES, BUT IS NOT LIMITED TO, USE WITHOUT ADEQUATE TRAINING,

DISREGARD OF THE WARNINGS AND INSTRUCTIONS CONTAINED HEREIN, AND FAILURE

TO INSPECT AND MAINTAIN THIS RESPIRATOR.

THIS RESPIRATOR IS INTENDED TO BE USED ONLY IN CONJUNCTION WITH AN ORGANIZED

RESPIRATORY PROTECTION PROGRAM WHICH COMPLIES WITH THE REQUIREMENTS OF

“PRACTICES FOR RESPIRATORY PROTECTION”, Z88.2 AVAILABLE FROM AMERICAN NA-

TIONAL STANDARDS INSTITUTE INC., 1430 BROADWAY, NEW YORK, N.Y., 10018, OR THE

REQUIREMENTS OF OSHA SAFETY AND HEALTH STANDARD 29 CFR 1910 PARAGRAPH 134

AVAILABLE FROM THE U.S. DEPARTMENT OF LABOR, OCCUPATIONAL SAFETY AND HEALTH

ADMINISTRATION, OR OTHER PERTINENT NATIONALLY RECOGNIZED STANDARDS.

For Use With 2216 PSI Cylinders of

30 Minute Rated Duration

PRESSURE REDUCER

HOSE COUPLING (UN-

ATTACHED)

OPTIONAL

EBSS HOSE

CYLINDER

LATCH

TRI-SLIDE

BUCKLE

SHOULDER

STRAPS

GAUGE WITH

PROTECTOR

WAIST BELT

RELEASE

BUCKLE

REGULATOR

QUICK DIS-

CONNECT

REGULATOR

HOLDER

TYPICAL INDUSTRIAL SCBA 2216 PSI

W/ OPTIONAL ACCESSORIES

CYLINDER AND

VALVE ASSEMBLY

MODEL 2216 ISCBA RESPIRATOR

(2216 PSI)

For Use With 4500 PSI Cylinders of

30, 45, or 60 Minute Rated Duration

PRESSURE REDUCER

HOSE COUPLING (AT-

TACHED)

CYLINDER

LATCH

TRI-SLIDE

BUCKLE

WAIST BELT

RELEASE

BUCKLE

REGULATOR

QUICK DIS-

CONNECT

REGULATOR

HOLDER

CYLINDER AND

VALVE ASSEMBLY

TYPICAL INDUSTRIAL SCBA 4500 PSI

W/ OPTIONAL ACCESSORIES

MODEL 4500 ISCBA RESPIRATOR

(4500 PSI)

HIP

PADS

SHOULDER

STRAPS

HIP

PADS

GAUGE WITH

PROTECTOR

OPTIONAL

EBSS HOSE

Summary of Contents for 2216 ISCBA RESPIRATOR

Page 1: ...OM AMERICAN NA TIONAL STANDARDS INSTITUTE INC 1430 BROADWAY NEW YORK N Y 10018 OR THE REQUIREMENTS OF OSHA SAFETY AND HEALTH STANDARD 29 CFR 1910 PARAGRAPH 134 AVAILABLE FROM THE U S DEPARTMENT OF LABOR OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION OR OTHER PERTINENT NATIONALLY RECOGNIZED STANDARDS For Use With 2216 PSI Cylinders of 30 Minute Rated Duration PRESSURE REDUCER HOSE COUPLING UN ATTACH...

Page 2: ...reducer has an integral bell alarm to warn the user of diminishing air supply The ISCBA respirator is supplied with a steel wire frame fitted with a waist strap assembly shoulder straps and side straps The straps are available either in nylon or flame resistant Kevlar1 material The breathing regulator is equipped with an air saver donning switch which can be activated to prevent rapid loss of air ...

Page 3: ...so be required to attain a proper fit Head harnesses are available in several materials including polyester and Kevlar1 Each size facepiece may be equipped with a lens kit if the use of corrective spectacles is required See ACCESSORIES Section for facepiece options The duration of the respirator may be extended by use of a low pres sure airline air supply For details see ACCESSORIES Section The re...

Page 4: ... smaller After passing the NEGATIVE PRESSURE LEAK TEST the facepiece size selected must be verified by successfully passing a respirator Quantitative Fit Test When fit testing for Open Circuit Pressure Demand Self Contained Breathing Apparatus and or Type C Pressure Demand Supplied Air Respirator mode of operation minimum Fit Factor equal to or greater than 500 minimum appropriate negative pressur...

Page 5: ...AK TEST and the Quantitative Fit Test If leakage is still detected either per these user instructions or the OSHA fit testing process the use of Mask Seal Kit P N 805655 01 may be required to attain a proper fit Refer to the INSTALLATION AND USE INSTRUCTIONS SCOTT P N 89462 01 included with the Mask Seal Kit After installing the Mask Seal Kit repeat the fit testing process to confirm a proper fit ...

Page 6: ...linder used when properly donned used and maintained by trained personnel A bell alarm actuates when approximately 25 of the rated service time remains The alarm will continue to operate until the cylinder is nearly depleted The user should not expect to obtain exactly the rated service life from this respirator on each use The work being performed may be more or less strenuous than that used in t...

Page 7: ...p installation kit P N 802862 01 must be ordered when installing nose cup in the facepiece for the first time The installation kit contains the nose cup adhesive and the required mount ing components 8 Several communications devices are available for use with SCOTT Full Facepieces with dual voicemitters Consult with your SCOTT distributor for details 9 Suit Pass Thru Assembly 803620 series provide...

Page 8: ...ation Inc 1725 Jefferson Davis Hwy Suite 1004 Arlington VA 22202 703 412 0900 2 Check the latest cylinder hydrostatic test date to ensure it is cur rent The date of manufacture marked on the cylinder is also the date of the first hydrostatic test All breathing air cylinders used with SCOTT AIR PAK SCBA s must be visually inspected regularly and hydrostatically tested at the required intervals by a...

Page 9: ...hat seals against the facepiece for rips or damage that may break the seal 3 Inspect the breathing regulator for damaged or missing compo nents a Verify that the regulator gasket is not damaged and is in place around the outlet port of the regulator b Verify that the purge valve red knob is not damaged and turns smoothly one half turn from stop to stop Reconnect the coupling by pushing the plug in...

Page 10: ...sent and installed correctly 5 Check that all harness anchors are present and operating prop erly 6 Inspect the head harness for correct installation with all straps oriented correctly 7 Inspect the head harness for damage or worn components 8 Inspect the voicemitters for dents or damage Verify that the voicemitters are properly installed and secure in the voicemitter ducts 9 Inspect the nose cup ...

Page 11: ...USE TOOLS TO OPEN OR CLOSE THE PURGE VALVE OPEN OR CLOSE BY USING FINGER PRESSURE ONLY ROTATION OF THE PURGE VALVE IS LIMITED TO 1 2 TURN USE OF TOOLS TO OPEN OR CLOSE PURGE VALVE MAY RESULT IN DAMAGE TO THE PURGE VALVE WARNING FAILURE TO CHECK ENGAGEMENT OF THE COUPLING AS DESCRIBED MAY LEAD TO HOSE SEPARATION AND LOSS OF BREATHING AIR RESULTING IN SERIOUS INJURY OR DEATH WARNING IF THE END OF SE...

Page 12: ...shoulder straps and freeing the respirator from the bracket a Ensure that the shoulder pads fall into place on the shoulders b While leaning slightly forward pull down on the shoulder straps to adjust the harness to fit your body 5 While still leaning slightly forward connect the waist belt buckle and adjust the belt by pulling forward on the two 2 side mounted belt ends Tuck the belt ends into th...

Page 13: ...n pointer on knob upward Airflow from regulator shall stop 7 Push in and rotate cylinder valve knob clockwise to close When cyl inder valve is fully closed open purge valve slightly to vent residual air pressure from system The bell alarm shall actuate as the pressure drops below approximately 1 4 full When airflow stops return purge valve to the fully closed position pointer on knob upward 8 The ...

Page 14: ...e head harness to the head Periodically repeating the fit testing is required to identify any physical changes of the user such as those listed above which could affect the fit of the facepiece NOTE IF THE STYLE FULL FACEPIECE RESPIRATOR MASK IS BEING DONNED FOR THE FIRST TIME OR IF THIS IS THE FIRST TIME A PARTICULAR STYLE FACEPIECE IS TO BE USED REFER TO THE APPROPRIATE STEPS IN THE FACEPIECE FI...

Page 15: ... chin properly located in the chin pocket while pulling the head harness over the top of the head Verify that no hair or clothing is interfering with the face to facepiece seal See FIGURE 7 A 4 Tighten the neck straps by pulling the two lower strap ends toward the rear of the head See FIGURE 7 B 5 Stroke the head harness net down the back of the head using one or both hands Verify that the head ha...

Page 16: ...iece seal Hold the facepiece in place with the chin properly located in the chin cup throughout the donning process 4 Stroke the head harness over the head and ensure that straps are lying smooth and flat against the head and neck with no twists Verify the head harness is centered and properly located at the back and base of the head Maintain the head harness in this position FIGURE 8 A ADJUST HEA...

Page 17: ... temple strap end toward the rear of the head Alternate hands to maintain the facepiece position on the face 7 Verify the proper location of the face in the facepiece and the chin in the chin cup Tighten the forehead strap last by pulling the forehead strap toward the back of the head Do not overtighten the forehead strap 8 Verify that the head harness is centered on the crown of the head and lyin...

Page 18: ... your head If necessary adjust the head harness net to the center of the crown of the head 10 Verify the proper location of the face in the facepiece and the chin in the chin cup Retighten the straps if required All straps must be snug and the facepiece should feel secure 11 Refer to the DONNING PROBLEMS section of this instruction NOTE VERIFY THAT THE TOP CENTER POR TION OF THE HEAD HARNESS IS PO...

Page 19: ...n the face as evidenced by pres sure on the forehead or the facepiece making contact with the throat area permitting a break in the seal The illustrations below depict the AV 3000 SureSeal but similar conditions can occur with the AV 2000 or AV 3000 facepiece as well If any donning problems are found remove the facepiece and re don the facepiece correctly 2 Proceed to BEGIN USE OF THE RESPIRATOR a...

Page 20: ...arm will actuate then stop Inhale slowly and hold your breath mo mentarily No leakage of air shall be detected and the facepiece shall be drawn slightly to the face Open cylinder valve fully and breathe normally 4 If the environment is suitably quiet leakage from the facepiece can also be detected by listening for a flow of air while holding your breath Inhale and hold your breath momentarily afte...

Page 21: ...ped extensions of the facepiece buckle assemblies NOTE THE USER MAY FIND IT MORE COMFORTABLE TO FIRST RE LIEVE TENSION ON THE UPPER STRAP BY LIFTING THE UPPER BUCKLE RELEASE LEVERS 3 To stop the flow of air from the facepiece fully depress the air saver donning switch on top of the regulator and release NOTE OPERATION OF THE AIR SAVER DONNING SWITCH IS INTENDED TO PREVENT A FREE FLOW OF AIR AND TH...

Page 22: ... and the closing of the cylinder valve at the end of use In the event of a malfunction or a suspected malfunction implement the appropriate emergency procedure listed below 1 Should the bell alarm actuate during use and before the air sup ply is depleted to approximately 25 of full capacity the reducer may have failed LEAVE THE CONTAMINATED AREA AT ONCE ON ACTUATION OF BELL ALARM 2 Should the air ...

Page 23: ...ators intended for routine use and respirators not routinely used but kept for emergency use should be located in areas where the temperature is maintained above freezing 32 F 0 C Where it is expected that the respirator will be used in ambient temperatures near or below freezing the respirator shall be equipped with a Nose cup Assembly to reduce the formation of vision impairing mist or ice on th...

Page 24: ...ection of this instruction Verify that the cylinder valve is closed that residual pressure has been bled from the system with the purge valve and that the purge valve is closed Remove respirator or have an assistant perform the following steps 1 Unthread the pressure reducer hose coupling from the cylinder valve by rotating counterclockwise 2 Disengage the cylinder latch by pressing on the thumb r...

Page 25: ...ATOR BEING EXPOSED TO THE ATMOSPHERE THE RESPIRATOR IS INTENDED TO PROTECT AGAINST CAUTION WRENCHES SHALL NOT BE USED TO TIGHTEN THE HOSE COUPLING OVER TIGHTENING THE HOSE COUPLING MAY DAMAGE THE COUPLING GASKET FIGURE 12 HIGH PRESSURE COUPLING GASKET COUPLING GASKET 7 Using the tri slide buckle adjust the retention strap to press tightly against the cylinder when the latch assembly is fully engag...

Page 26: ...SPIRATOR MAY RESULT IN SERIOUS INJURY OR DEATH CLEANING AND STORAGE Do not attempt any repair or alteration of this respirator beyond the scope of this instruction without proper training NOTE IF DURING USE THE RESPIRATOR IS SUSPECTED OF BEING CONTAMINATED BY HAZARDOUS SUBSTANCE THE CONTAMI NANT MUST BE IDENTIFIED AND PROPERLY REMOVED OR THE CONTAMINATED COMPONENT S MUST BE REPLACED BEFORE NEXT US...

Page 27: ... sanitize or disinfect the facepiece use the SCOTT recommend ed sanitizing or disinfecting cleaner according to the instructions provided with the cleaner Sanitizing or disinfecting may require a specific contact time of the cleaner prior to rinsing NOTE THE KEVLAR AND NYLON HEAD HARNESSES ARE MADE OF PO ROUS MATERIAL SCOTT RECOMMENDED CLEANER MAY NOT BE EFFECTIVE ON POROUS MATERIAL 3 Rinse with d...

Page 28: ...IRCLE REGULATOR OPENING 4 Depress the donning air saver switch close the purge knob by turning fully clockwise Use the SCOTT recommended sanitizing or disinfecting cleaner in the regulator opening and the immedi ate area around the opening See FIGURE 14 Be sure to cover internal components completely 5 Follow the user instructions for the SCOTT recommended cleaner A specific contact time may be re...

Page 29: ... mounted regulator and is not damaged 2 Connect the regulator to the facepiece With the red purge valve in the 12 o clock position align the two flats of the outlet port with corresponding flats in the facepiece port and insert Rotate the regulator counterclockwise viewed from inside of facepiece so that the red purge valve knob is situated on the left side of the facepiece The lock tab on the mas...

Page 30: ...f these assemblies and will not add flammable materials to these assemblies PERIODIC TESTING SCOTT recommends that this respirator be inspected and tested by a SCOTT Authorized Service Center using SCOTT Authorized Test Equipment at least every two years Heavy use and or severe service conditions may require more frequent inspection and testing This recommendation is in addition to all other clean...

Page 31: ...MANUAL FOR ADDITIONAL INFORMATION ALL MODELS ARE APPROVED ONLY WHEN COMPRESSED AIR RESERVOIR IS FULLY CHARGED WITH AIR MEETING THE RE QUIREMENTS OF THE COMPRESSED GAS ASSOCIATION CGA SPECIFICATION G 7 1 FOR TYPE 1 GRADE D AIR OR EQUIVA LENT SPECIFICATIONS THE CONTAINER SHALL MEET APPLICABLE DOT SPECIFICATIONS SEE THE REGULAR OPERATIONAL INSPECTION SECTION OF THE INSTRUCTION MANUAL FOR ADDITIONAL I...

Page 32: ...er workmanship or materials Only personnel of SCOTT or when directed by SCOTT authorized SCOTT agents are authorized to perform warranty obligations This warranty does not apply to defects or damage caused by any repairs of or alterations to THE PRODUCT made by owner or any third party unless expressly permitted by SCOTT product manuals or by written authorization from SCOTT To obtain performance ...

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