SCHUNK HWS 100 Assembly And Operating Manual Download | Manualshive

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Translation of the original manual

Assembly and Operating Manual
HWS

Manual changing system

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Summary of Contents for HWS 100

Page 1: ...Translation of the original manual Assembly and Operating Manual HWS Manual changing system ...

Page 2: ...ations for the purpose of technical improvement Document number 389591 Version 04 00 28 05 2019 en SCHUNK GmbH Co KG All rights reserved Dear Customer thank you for trusting our products and our family owned company the leading technology supplier of robots and production machines Our team is always available to answer any questions on this product and other solutions Ask us questions and challeng...

Page 3: ...qualification 8 2 7 Personal protective equipment 9 2 8 Notes on safe operation 9 2 9 Transport 10 2 10 Malfunctions 10 2 11 Disposal 10 2 12 Fundamental dangers 11 2 12 1 Protection during handling and assembly 11 2 12 2 Protection during commissioning and operation 12 2 13 Notes on particular risks 12 3 Technical data 13 4 Design and description 14 4 1 Structure 14 4 2 Description 14 5 Assembly ...

Page 4: ...s manual Illustrations in this manual are provided for basic understanding and may differ from the actual product design In addition to these instructions the documents listed under Applicable documents 5 are applicable 1 1 1 Presentation of Warning Labels To make risks clear the following signal words and symbols are used for safety notes DANGER Danger for persons Non observance will inevitably c...

Page 5: ...or 24 months from the ex works delivery date under the following conditions Observe the specified maintenance and lubrication intervals Observe the ambient conditions and operating conditions Parts touching the workpiece and wear parts are not included in the warranty 1 3 Scope of delivery The scope of delivery includes Manual changing head HWK in the version ordered Manual changing adapter HWA in...

Page 6: ...iples in accordance with DIN EN ISO 13849 2 apply The proven safety principles in accordance with DIN EN ISO 13849 2 also apply to categories 1 2 3 and 4 The product is intended for installation in a machine system The applicable guidelines must be observed and complied with The product is intended for industrial and industry oriented use Appropriate use of the product includes compliance with all...

Page 7: ...riginal spare parts or spares authorized by SCHUNK 2 5 Ambient conditions and operating conditions Required ambient conditions and operating conditions Incorrect ambient and operating conditions can make the product unsafe leading to the risk of serious injuries considerable material damage and or a significant reduction to the product s life span Make sure that the product is used only in the con...

Page 8: ...lated to the product Trained electrician Due to their technical training knowledge and experience trained electricians are able to work on electrical systems recognize and avoid possible dangers and know the relevant standards and regulations Qualified personnel Due to its technical training knowledge and experience qualified personnel is able to perform the delegated tasks recognize and avoid pos...

Page 9: ...les when handling hazardous substances Wear close fitting protective clothing and also wear long hair in a hairnet when dealing with moving components 2 8 Notes on safe operation Incorrect handling of the personnel Incorrect handling and assembly may impair the product s safety and cause serious injuries and considerable material damage Avoid any manner of working that may interfere with the funct...

Page 10: ...or in case of malfunctions Immediately remove the product from operation and report the malfunction to the responsible departments persons Order appropriately trained personnel to rectify the malfunction Do not recommission the product until the malfunction has been rectified Test the product after a malfunction to establish whether it still functions properly and no increased risks have arisen 2 ...

Page 11: ...uct during operation 2 12 1 Protection during handling and assembly Incorrect handling and assembly Incorrect handling and assembly may impair the product s safety and cause serious injuries and considerable material damage Have all work carried out by appropriately qualified personnel For all work secure the product against accidental operation Observe the relevant accident prevention rules Use s...

Page 12: ...es on particular risks WARNING Risk of injury due to unexpected movements If the power supply is switched on or residual energy remains in the system components can move unexpectedly and cause serious injuries Before starting any work on the product Switch off the power supply and secure against restarting Make sure that no residual energy remains in the system WARNING Risk of injury from objects ...

Page 13: ... 75 150 300 450 960 Max tensile force N 700 900 1000 1200 1500 2500 Locking moment Nm 1 3 5 1 5 4 5 1 5 6 2 10 2 15 3 22 Maximum locking stroke mm 5 6 8 8 8 10 Pneumatic feed through max 7 bar 2xM5 4xM5 4xG1 8 5xG1 8 6xG1 8 6xG1 4 Permissible load assuming the following conditions Size 40 50 63 80 100 125 Distance from center of mass mm 80 100 125 125 160 250 Max acceleration m s2 10 10 10 10 10 1...

Page 14: ... 2 Semi cylindrical locking bolt 5 Locking bolt 3 Hand lever 6 HWA manual quick change adapter tool side 4 2 Description The HWS manual quick change system can be locked and unlocked with a handle The locking bolt is operated via the hand lever to lock the HWK and HWA fast positively and without play Integrated pneumatic feed throughs reliably supply the tool with compressed air ...

Page 15: ... ISO 9409 HWA LK ISO 9409 40 Ø40 mm countersink M6 4x DIN 74 Type K Ø40 mm countersink M6 4x DIN 74 Type H 50 Ø50 mm countersink M6 4x DIN 74 Type K Ø50 mm countersink M6 4x DIN 74 Type H 63 Ø63 mm countersink M6 4x DIN 74 Type K 80 Ø80 mm countersink M8 4x DIN 74 Type K 100 Ø100 mm countersink M8 4x DIN 74 Type K 125 Ø125 mm countersink M10 6x DIN 74 Type K ...

Page 16: ... option for electric modules 1 Electric module 2 HWA manual change adapter 3 HWK manual change head NOTE When attaching electrical modules it can be that the module 1 does not connect flush with the manual change adapter 2 In this case a corresponding adapter plate must be made that compensates for any projection A ...

Page 17: ... the system The HWS manual change system is locked or unlocked as follows Ø Open the hand lever of the HWK max 90 Do not open the hand lever fully so that the semi cylindrical shaft can be turned more easily use greatest possible lever arm Ø Turn the hand lever of the HWK 180 anti clockwise until it stops unlock HWK and HWA can be pulled apart in the axial direction Ø Move the hand lever 3 to the ...

Page 18: ...k of injury due to the gripped load falling Only actuate product if no load is gripped Secure unit from falling down when product is actuated Ø Hold the unit steady and open the hand lever of the HWK by max 90 Ø Turn the hand lever of the HWK 180 anti clockwise until it stops unlock Ø Remove the gripping unit ...

Page 19: ...eals Oil or grease external steel parts Grease suspended bolts at the contact surfaces to HWK and HWA If required Send damaged products to SCHUNK for repair Information refers to use under normal operating and ambient conditions 7 2 Spare and wear parts Original spare parts Use only original spare parts of SCHUNK when replacing spare and wear parts Wear parts HWS 40 50 63 80 100 125 Designation Se...

Page 20: ... Assembly and Operating Manual en 389591 7 3 Assembly drawing The following figure is an example image It serves for illustration and assignment of the spare parts Variations are possible depending on size and variant Assembly ...

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