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Assembly Instructions - Schatten Design Coil Winding Machine Model B - Kit

Tools you’ll need: rubber band, small phillips head screw driver, small flat head screw driver, ruler, needle nose pliers, small adjustable
wrench, X-Acto or other sharp knife, 8" of electrical tape, wire cutter/ wire stripper, rosin core (radio/tv) solder, small soldering iron 15 to 35
watts or soldering station set to approx. 750F. Optional tools - 10 mm socket (toggle switches), 15 mm socket or wrench (power jack),
13mm or ½" wrench (speed control).

QTY

PARTS

PART NUMBER

QTY

PARTS

PART NUMBER

ASSEMBLED

KITTED PARTS

ENCLOSURE

ELECTRICS-1 BAGGED TOGETHER

1

ENCLOSURE, PRE-DRILLED

1594DSBK

1

100K WIRE WOUND SW POT w/lock washer, nut

CT3020-ND

1

IR REFLECTIVE SENSOR w/ 6"  3 conductor
wire -PRE MOUNTED TO ENCLOSURE

958

1

MOTOR w/ PULLEY

TS840

PINK BAG

CIRCUIT BOARD ASSEMBLY

ELECTRICS-2 BAGGED TOGETHER

1

SWITCH CIRCUIT BOARD

SW BD MODEL B - REV 4A

1

IR REFLECTOR Rotary Part

IR REFLECTOR

1

DIR SWITCH DPDT ON/OFF/ON

EG2414-ND

2

O-RING DRIVE BELTS 2 1/8 x 2 1/4 x 1/16

OR-034N

1

CT RESET SWITCH SP MOMENT.

432-1170-ND

1

WIRE CLIP GREY

WIRE CLIP

1

3.3 VOLT REGULATOR

296-21633-5-ND

1

2.1 mm POWER JACK

27931-134-0

1

22uf CAPACITOR -C1

P5162-ND

1

POINTER KNOB

POINTER KNOB

1

1uf CAPACITOR -C2

P5174-ND

1

COUNTER 

MINI CAL 1

1

HEAT SINK 

HS198-ND

MECHANICALS BAGGED TOGETHER

MOUNTING BASE

1

WINDER ARM w/ 10-24x3/8 soc set screw

ARM

1

BOARD WHITE 6" x 6" x 5/8" PRE-DRILLED

BASE

2

BEARINGS

FR4ZZ

1

MAIN SHAFT PULLEY w/8-32x3/16 soc set screw

MAIN SHAFT PULLEY

KITTED PARTS

2

1/4" COLLARS

1/4" COLLAR

CROSS FEED ASSEMBLY    BAGGED
TOGETHER

MAIN SHAFT 1/4" x 4 1/4"

ALLEN KEY 5/64"

1

LIMIT SHAFT 

4" STAINLESS

1

ALLEN KEY 5/64"

ALLEN KEY 3/32"

1

ALUM FLAT, STAND OFF

1/4 X3/4 X 6"

1

ALLEN KEY 3/32"

2

1/4" FLAT WASHER

1/4" FLAT WASHER

1

1/4" LOCK WASHER

1/4" LOCK WASHER

2

1/4" NUTS

1/4" NUT

WIRE

 

BAGGED TOGETHER

2

1/4" COLLARS

1/4" COLLAR

1

WIRE BLACK 22 GA - 12"

BLACK

1

WIRE WHITE 22 GA - 12"

WHITE

SCREWS   BAGGED TOGETHER

1

WIRE RED 22 GA - 12"

RED

2

1/4 x 20 x 1" FLAT HD PAN PHIL 

MACHINE TO BASE MTG
SCREWS

1

WIRE GREEN 22 GA - 12"

GREEN

2

M3 x 5 MACHINE SCREWS

MOTOR MOUNTING
SCREWS

1

RIBBON WIRE, 4 CONDUCTOR - 4"

MULTI

4

NUTS FOR TOGGLE SWITCHES

---

2

LOCK WASHERS FOR TOGGLE SWITCHES

---

2

TABBED WASHERS FOR TOGGLE
SWITCHES

---

2

#4 x 1/2" PAN PHIL STAINLESS

CROSS FEED LIMIT MTG
SCREWS

4

SELF TAPPING SCREWS - BAGGED

COVER MTG SCREWS

Rev 03-12-2013

Summary of Contents for Model B

Page 1: ...CLIP GREY WIRE CLIP 1 3 3 VOLT REGULATOR 296 21633 5 ND 1 2 1 mm POWER JACK 27931 134 0 1 22uf CAPACITOR C1 P5162 ND 1 POINTER KNOB POINTER KNOB 1 1uf CAPACITOR C2 P5174 ND 1 COUNTER MINI CAL 1 1 HEAT SINK HS198 ND MECHANICALS BAGGED TOGETHER MOUNTING BASE 1 WINDER ARM w 10 24x3 8 soc set screw ARM 1 BOARD WHITE 6 x 6 x 5 8 PRE DRILLED BASE 2 BEARINGS FR4ZZ 1 MAIN SHAFT PULLEY w 8 32x3 16 soc set ...

Page 2: ...d screw driver behind each edge of a tab and pry fig 1 Circuit Board Installation 1 fig 2 Install a nut onto each toggle switch Rotate the nut all the way to the bottom of the switch 2 Install a lock washer on top of each nut 3 Mount the circuit board to the cover by inserting the toggle switches through the holes in the cover Note the alignment of the circuit board as shown fig 3 4 Note that the ...

Page 3: ... of the counter 8 Solder the four wires from the ribbon one each to a counter pin Remove the protective electrical tape 9 The ribbon wire is now soldered to the circuit board as follows Wire Assignments Wire from pin A to pad 13 on circuit board Wire from pin B to pad 12 on circuit board Wire from pin C to pad 11 on circuit board Wire from pin D to pad 10 on circuit board 10 Tuck the excess ribbon...

Page 4: ...nsert the pulley end of the motor through the larger hole in the lower right wall of the box 2 Slide the motor toward the rear of the box into the smaller opening 3 There are two threaded holes in the face of the motor Line up a threaded hole with the upper mounting hole of the box Insert an M3 x 5 philips head machine screw and tighten about 3 turns There is limited clearance between the motor pu...

Page 5: ...he IR sensor to pad 9 8 Solder the red wire from the IR sensor to pad 8 9 Solder the bare wire from the IR sensor to pad 7 Installing The Main Shaft Note The main shaft has a flat surface on one side When securing collars IR reflector and pulley make sure that all of the allen screws are tightened down onto this flat surface 1 Install a wire clip on the inside of the main box as shown in the photo...

Page 6: ...s aligned on the flat of the main shaft Tighten the allen 13 Install the winder arm flush at the end of the main shaft Cross Feed Assembly 1 Thread a 1 4 nut all the way down onto the cross feed shaft and tighten 2 Install a 1 4 flat washer onto the shaft 3 Insert the shaft through the aluminum stand off 4 Install a 1 4 washer 5 Install a 1 4 lock washer 6 Install a 1 4 nut and tighten 7 Set aside...

Page 7: ...15 degrees 2 Take a bit of masking tape and tape the end of the coil wire to underside of the winding arm This should provide enough free wire after the wind is completed to solder to the bobbin s eyelets or to the lead out wires 3 Rotate the winder arm by hand to run the coil wire around the bobbin about 6 turns 4 Run the wire under the limit shaft and adjust the inner limit collar so that the wi...

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