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Manual

SCANTOOL

Profile bending machine

PV 30

Industrivej 3-9

DK-9460 Brovst

Tel.: +45 98 23 60 88
Fax.: +45 98 23 61 44

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Summary of Contents for PV 30

Page 1: ...1 Manual SCANTOOL Profile bending machine PV 30 Industrivej 3 9 DK 9460 Brovst Tel 45 98 23 60 88 Fax 45 98 23 61 44 ...

Page 2: ...liament and Council Directive 2006 42 EC of 17 May 2006 And also in accordance with Low Voltage EUROPEAN PARLIAMENT AND COUNCIL DIRECTIVE 2014 35 EU of 26 February 2014 EMC EUROPEAN PARLIAMENT AND COUNCIL DIRECTIVE 2014 30 EU of 26 February 2014 SCANTOOL A S Industrivej 3 9 9460 Brovst Denmark Website www scantool group com Ph 45 98 23 60 88 Fax 45 98 23 61 44 ...

Page 3: ...IFTING AND CARRYING 10 7 0 FOUNDATION AND MAIN DIMENSIONS OF THE MACHINE 11 8 0 OPERATING PV 30 HORIZONTAL 13 8 1 Materials and Products 15 8 2 Electrical Connection 15 8 3 Electric Box 15 8 4 Foot Pedal 16 8 5 Starting The Machine 16 8 6 Baslc Operatlon Terms 16 9 0 OPERATION 18 9 1 Operatfng lnstructions 18 9 2 Operatlonal Hints 20 10 0 MAINTENANCE 21 11 0 Parts listes 22 11 1 Main Body Parts 22...

Page 4: ...risks of accident if instructions are not followed WARNING Showing the probable damages to the machine or equipment if the instructions are not strictly followed NOTE It gives useful information It is certainly necessary that the operator should read and understand all the ATTENTION WARNING notes specified in this Manual before starting with operation of the machine and before any lubrication or m...

Page 5: ...ave the machine connected by a qualified electric technician For as we made clear in the general conditions of guarantee under no circumstances installing mistakes one of which is the electrical connection mistake can be covered in the guarantee agreement Always turn off power before making any connections or disconnecting the machine 1 4 Maintenance Your machine is designed and produced to work e...

Page 6: ...ion regular maintenance inspection and periodical maintenance can be performed only after disabling the machine according to relevant chapter of this handbook 2 2 Abnormal Conditlons In order to avoid unusual working conditions in the following several recommendations to the operator are listed Also do not forget that this machine can be used only in the conditions presented in this operation and ...

Page 7: ... signs around hardened and Rolls Shafts are Special Steel material grindedthe machine Standarcl Rolls Foot pedal control Brake motor Optional Guide Rolls Overload Circuit Breaker Double Speed Motor Horizontal and Vertical Working Position Users manual book SPECIAL FEATURES Pipe l Tube Bending Rolls Profile Bending Rolls Angle Bending Rolls Digital Read Out Special Lateral Angle Guides Note Due to ...

Page 8: ...reserve the right to make changes without notices WARNING Do not feed profiles having a higher thickness than specified for the capacity of the machine Do not feed more than one piece at a time Do not use the machine for any other scope the one for which it has been designed ...

Page 9: ...9 5 0 STANDARD ROLLER DIMENSIONERS FOR PV 30 ...

Page 10: ...00 kg Do not forget the Mobil Control Panel Take precautions for handling and lifting Check if the load is properly balanced by lifting it some centimeters Lift the machine proceeding with care without sudden accelerations or quick changes of directions Place the machine where it must be installed lower the machine slowly till it touches the floor Figure 1 Shows a way of carrying the machine You c...

Page 11: ... not being high operational speeds there is no necessity to use technical devices to reduce the transmission of vibrations For a correct operation the machine must be placed on a flat preferably concrete base and even floor Figure 2 and 3 show the main dimensions of the machine Figure 4 shows the area into which anyone except for the operator is forbidden to enter ...

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Page 13: ...r bending operations such as extraction of the cylindrical profile feeding of the semi product bending of big diameters If you have no alternative to install the machine in a broad area but a low height area then there is a solution to this problem as shown in figure 1 To set the machine horizontally follow these steps 1 Dismantle the screw shown by 1 2 Rotate the machine 90 3 Fit the screw to the...

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Page 15: ...e to grease residues on the rolls 8 2 Electrical Connection Have a qualified electrician connect the machine to the electric supply In some cases inverse electrical connection causes the motor bum out To avoid such an undesirable event after having connect the machine see that the motor turns to the direction shown by arrow when activated Or you can check to see if the rolls are rotating to the sa...

Page 16: ...peed from the speed selector 6 Use the foot pedals to rotate the rolls 7 Make bending 8 Use the emergency button on foot pedal to stop the machine 9 Tum ofi the main switch 8 6 Baslc Operatlon Terms The SC 30 has two rolls powered and top roll idle The lower rolls are driven by a motor and reduction gearbox system Top roll can be adjusted by a screw driven system to make the bending in a wide radi...

Page 17: ...17 machine parts long loose hair necklaces rings etc Use emergency button in case of any emergency ...

Page 18: ...each pass After a pass if the diameter value is bigger than expected move the upper roll down to apply more force If the case is vice versa than move the upper roll to upside by making use of milimetric ruler It is likely that the material will intend to bend right or left because of the existence of bending forces To prevent this you must adjust the guide rolls as shown in the figures 4 and 5 As ...

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Page 20: ...lonal Hints Always clean the rolls and the material of dust dirt and grease for bending If you are bending a pipe do not rotate the pipe while bending We advise you to fill the profiles or pipes with sand or any similar material if they have a wall thickness of less than 2 mm Do not overload the machine and use special rolls for profiles as well as pipes Operate safely keeping in mind the third pa...

Page 21: ...points in figure 1 Lubricate the reduction gearbox with OIL SAE 30 illustrated by point Yin figure 1 After the lubrication assemble again the back lid and the protections Restart the machine according to the start procedure and check if there are any anomalies due to faults or unintentional tampering during maintenance Attention For replacement of oil use a funnel with a filter in order to avoid t...

Page 22: ...22 11 0 Parts listes 11 1 Main Body Parts ...

Page 23: ...23 11 2 Parts and Parts List of The Main Frame ...

Page 24: ...1 Top Roll 20 3 M12x25 Hex Socket Head 21 6 Washer 22 3 Safety Nut 23 2 Powering Gear 24 2 Bottom Roll Shaft 25 4 Bearing Bushing 26 8 30206 Ball Bearing 27 6 Ball Bearing Cap 28 2 Bottom Roll 29 6 Roll Spacers 30 3 Washer 31 3 M18 Nut 32 1 Shaft Shoe 33 1 Metal Spacer 34 1 6206 Ball Bearing 35 1 Ball bearing Cap 36 1 Powering Gear 37 4 M20x145 Guide Roller Joint 38 1 Coupling Shaft 39 1 Middle ge...

Page 25: ...oller Internal Pin 50 4 M12x30 Frame 51 4 M12x20 Frame 52 4 Washer 12 0 SPECIAL ACCESSORIES FOR MODEL PV 30 12 1 Various special rolls 1 For bending 2 Aluminum profiles 3 Pipes tubes 4 Hollow sections 5 Angle sections ...

Page 26: ...26 Special lateral angle guides ...

Page 27: ...ble one and see its plans Your machine s electrical properties are a so presented by one of those groups The numbers at the beginning of the lines given below are the group numbers Any plan or picture numbered with one of those is in the same group Voltage Country Brake Motor Option Read Out Option 575 Volt Canada Without Brake Digital Read Out 575 Volt Canada Without Brake Without Dig Read Out 22...

Page 28: ...28 These options belong to a standard machine ...

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Page 32: ...duct has not been misused or carelessly handled and in particular has not been used in a manner contrary to the operating instructions Repairs have not been made or attempted by other than our own Service Staff or the staff of our Official Service Agents Documentary proof of purchase date is produced when the goods are handed in or sent for repair 5 Wear parts are not covered by the warranty Scant...

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