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Industrivej 3-9 

DK-9460 Brovst 

 

Tlf.: +45 98 23 60 88 

 

 

 

 

 

              Fax:  +45 98 23 61 44

 
 

 
 
 

 

 

 

 

 

 

 

 

 

                    

 

 

 

 

Manual 

 

 

SCANTOOL 85VB 

Metal cutting bandsaw 

 
 
 

 
 

Summary of Contents for 85VB

Page 1: ...Industrivej 3 9 DK 9460 Brovst Tlf 45 98 23 60 88 Fax 45 98 23 61 44 Manual SCANTOOL 85VB Metal cutting bandsaw ...

Page 2: ...ith The council directive of 19 February 1973 73 23 EEC The Low Voltage Directive with later amendments order no 797 of 30 August 1994 The council directive of 3 May 1989 73 336 EEC The EMC Directive with later amendments order no 796 of 5 December 1991 with subsequent amendments SCANTOOL A S Industrivej 3 9 9460 Brovst Denmark www scantool group com Tlf 45 98 23 60 88 Fax 45 98 23 61 44 ...

Page 3: ...1 11 3 INSTALLAZONE 11 3 1 REMOVING THE PACKING 11 3 2 HANDLING FIG 2 11 3 3 TRANSPORT FIG 2 11 3 4 POSITION WORK STATION FIG 3 12 3 5 ELECTRICAL CONNECTIONS 12 4 ADJUSTING FIG 4 5 6 7 8 12 4 1 TENSION OF TME BLADE FIG 4 12 4 2 BAR STOP FIG 5 12 4 3 CUTTING ANGLE FIG 6 13 4 4 CUTTING SPEED FIG 7 13 4 5 SLIDING BLADE GUIDE FIG 8 13 4 6 BEARINGS BLADE GUIDE FIG 9 13 5 USE 14 5 1 RUNING IN THE BLADE ...

Page 4: ...4 7 1 REGULAR MAINTENANCE 18 7 2 ASSISTENCE 18 7 3 DISFOSAL OF THE MACHINE 18 8 TROUBLESHOOTING 19 9 DIAGRAM 20 10 PARTS LIST FOR SCANTOOL 85 VB 24 ...

Page 5: ... tool 2 Keep guard in place and in working order 3 Ground all tools If tool is equipped with three prong plug it should be plugged into a three hole electrical receptacle If an adapter is used to accomodate a two prong receptacle the adapter wire must be attached to a known ground Never remove the third prong 4 Remove adjusting keys and wrenches Form habit of checking to see that keys and adjustin...

Page 6: ...sk if cutting operation is dusty Everyday eyeglasses only have impact resistant lenses They are NOT safety glasses 13 Secure works Use clamps or vise to hold works when pratical It s safer than using your hands and it frees both hands to operate tool 14 Don t overreach Keep proper footing and balance at all times 16 Disconnect tools before servicing and when changing accessories such as grinding w...

Page 7: ...emical are Lead from lead based paints Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals Work in a well ventilated area and word with approved safety equipment such as those dust masks that are specially ...

Page 8: ...8 ...

Page 9: ... divided in three categories identified by the following words Attention dangerous behaviours that could cause serious injuries CAUTION behaviours that could cause slight injuries or damages to things NOTE the notes preceded by this symbols are technical and are aimed at making operations easier 2 2 RECOMMENED AND NOT RECOMMENDED USAGE This belt sawing machine was designed and constructed accordin...

Page 10: ...ading or unlading the part release the run button on the hand grip Do not force the machine unnecessarily excessive cutting pressure could cause rapid wear to the blade and negatively influence the performance of the machine in terms of finishes and cutting precision 2 5 NOISE CONDITIONS In normal conditions of use as described in this manual this belt sawing machine determines an equivalent level...

Page 11: ... to damage the frame as you may have to move the machine long distances or store it for long periods 3 2HANDLING FIg 2 As the machine is not heavy Kg 16 it can be lifted and moved by a single person by gripping it from the machine body 5 duly clamped see pint 2 3 3 3TRANSPORT Fig 2 It is necessary to low the saw body till the lower position and fix it to the base it is sufficient to insert the pin...

Page 12: ...minal input power 850Watt Power factor 0 92 Nominal speed 10 000 23 OOOrpm Insulation Classe B Type of service intermittent S4 60 In case of power failure in mains while you wait for power to be restored there is no danger hazard may arise in face the electronic governor O or main switch D is also equipped with a reset function which prevents the machine from restarting automatically The motor of ...

Page 13: ... Stainless Steel 30mlmin position 1 Common Steel 40 60m min position 2 3 4 AlIum Alloy 80m min position 6 Pipes sections 70 80m min position 5 6 4 5SLIDING BLADE GUIDE Fig 8 The sliding blade guide P with integrated protection fitted on your sawing machine is used to perform the cut while guiding the necessary part of the blade and fully protecting the part not used in the cutting process Slacken ...

Page 14: ... To perform the cut move to the front of the machine and grip the handgrip with your right hand Keep your left hand away from the cutting area and on no account try to reach it when cutting Is In process Using the index finger of your right hand press the run button A Fig 4 and gradually lower the machine body until it comes lightly into contact with the part to be cut Now begin to apply gradual p...

Page 15: ...of the screws on the same blade guide in a anti clockwise direction so as to move the bearinqs far enogh away from the blade to enable you to extract it easily from the guides extract the blade first from the guides and then from the rubber coated pulleys insert the new blade first between the guides and then onto the rubber coated pulleys with the teeth facing as showed in picture 9 put the blade...

Page 16: ...ty at 0 and 45 degrees which may be obtained in normal conditions of use described in this manual and without placing any other object between the jaws of the clamp Clamp SECTION ANGLE CUTTING CAPACITY 85 mm 85 mm 0 degrees 85 X 100 mm 65 mm 60 mm 45 degrees 60 X 65 mm ...

Page 17: ...the profiled section is to be very thin an outline should be fitted which Copies the profile inside the profiled section itself to stop it being crushed between the jaws 5 6CUTTING TABLE PART DIMENSIONS mm RECCOMENED TOOTHING tooth for Inch CUTTING SPEED m min RECCEMENDED CUTTING TIMES min sec 30 50 85 8 12 6 6 60 60 60 0 40 2 00 5 00 30 50 85 8 12 6 6 60 60 60 1 10 2 10 8 00 25x35 40x50 85x105 8 ...

Page 18: ... disconnect the machine electric plug from the wall outlet 2 During maintenance operations always wear personal protection safety goggles and gloves 3 Remove the processing residues from the cutting area and the blade guides whenever necessary You are advised to use a suction device or a brush Do not use jets of compressed air 4 If you do not intend to use the sawing machine for a long time clean ...

Page 19: ...o the piece to cut Incorrect adjustment of the eccentric and sliding blade guides Incorrect cutting speed in relation to the piece to cut The piece is wrongly positioned in the vice Poor blade tension Decrease cutting pressure Check the cutting parameters blade toothing cutting speed in the cuts table point 4 6 Check blade guide adjustment points 3 5 and 3 6 Check piece positioning and clamping in...

Page 20: ...20 9 DIAGRAM Circuit Diagram 2 Speeds ...

Page 21: ...21 Circuit Diagram Variable Speeds ...

Page 22: ...22 ...

Page 23: ...23 ...

Page 24: ... 17 H5610 Flat Cross Head Screw M5x10L 3 19 HW004 Washer M6 1 20 HW005 Washer M8 2 21 111014A Knob 1 22 111037S Handle 1 24 111050 Blade 1325x13x0 65 10T 1 25 11I035 Fixed Bolt 1 26 111004 Drive Wheel 1 27 111030 Washer 1 28 HS709 Hex Head Screw M5x10L 4 29 111036A Blade Back Cover 1 32 111022 Tension Bracket 1 33 111028 Press Cake 4 34 HS611 Flat Cross Head Screw M5x15L 4 35 111056 Spring 1 36 11...

Page 25: ...w M5x25L 2 92 HW105 Spring Washer M8 6 93 H5242 Hex Socket Head Screw M8x20L 6 94 111059 Coaster 4 95 HB8OI Washer M5 1 96 HW003 Nut M5 1 97 H5935 Carriage Screw M10x33L 1 98 HN010 Hex Nut M14xP1 5 2 99 111057 Distance Set Rod 1 100 111058 Distance Set Bracket 1 100 1 111097 Plum handle 1 100 2 HS036 Hex Head Screw M6x30L 1 101 111045 Angle Margin 2 102 HS527 Cross Round Head Screw M6x10L 2 104 11...

Page 26: ... 129 HS815 Cross Round Head Screw Ø3 5X35L 6 130 HS220 Hex Socket Head Screw M5x20L 1 131 HB804 Nut M10 1 132 HS519 Cross Round Head Screw M5x10L 3 133 111093C Electrical Box Only Variable Speed 1 Option 134 111066 Cable Clamp 3 135 HN005 Hex Nut M8 2 136 111071 Clamp 1 137 111072 Washer 2 138 CA6002Z Bearing 6002Z 2 139 HD509 Hex Socket Flat Head Scvew M6x15L 1 140 111004F Idler Wheel 1 141 11104...

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