Craftsman 113.234640 Owner'S Manual Download | Manualshive

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Summary of Contents for 113.234640

Page 1: ...serial numbers may be found on the motor cover You should record both model and serial number in a safe place for future use CAUTION READ ALL INSTRUCTIONS CAREFULLY O IO INCH iVlITIR SAW assembly operating repair parts J J Sold by SEARS ROEBUCK AND CO Chicago IL 60684 U S A Part Noo SP5393 Printed in Taiwan ...

Page 2: ... t force tools or attachment to do a job it was not designed for 11o WEAR PROPER APPAREL Do not wear loose clothing gloves neckties or jewelry rings wrist watches to get caught in mov ing parts NONSLIP footwear is recornrnended Wear protective hair covering to contain long hair Roll tong sleeves above the elbow 12 USE SAFETY GOGGLES HEAD PROTECTION Wear safety goggles must comply with ANSI Z87 1 a...

Page 3: ...ear a Wear safety goggles not glasses that comply with ANSI Z87 1 shown on package Using any power tool can result in foreign objects being thrown into the eyes which can result in perma nent eye damage Safety goggles are available _ o at Sears retail catalog stores Use of glasses or _ use of goggles not in compliance withANSl Z871 _ _ could result in severe injury from breakage of the _ eye prote...

Page 4: ...id burns or other fire damage never use the saw near flammable liquids vapors or gases j To avoid injury from unsafe accessories use only accessories shown on the recomrnended acces sories list in this manual WHENEVER SAW iS RUNNING WARNING DON T ALLOW FAMILIARITY GAINED FROM FREQUENT USE OF YOUR MITER SAW TO CAUSE A CARELESS MISTAKE ALWAYS RE MEM BER THAT A CARELESS FRACTION OF A SEC OND IS ENOUG...

Page 5: ...e any conventional 120 vott electrical outlet without necessity for maintaining a ground connection CAUTION Double insulation does not take the place of normal safety precautions when operating this tool DANGER To avoid electrocution 1 Use only identical replacement parts when servicing a tool with double insulation Servicing should be performed by a qualified service technician 2 Do not use in ra...

Page 6: ...nnections 5 Unpacking and Preassembly 6 Knowing Your Miter Saw 7 Page Assembly and Alignment 9 Mounting the Saw 13 Basic Saw Operations 15 Maintenance and Lubrication 21 Trouble Shooting 22 Repair Parts 25 UNPACKING AND PREASSEMBLY WARNING 1 OAVOID INJURY FROM UNEXPECTED STARTING OR ELECTRICAL SHOCK DO NOT PLUG THE POWER CORD INTO A SOURCE OF POWER DURING UNPACKING AND ASSEMBLY THIS CORD MUST REMA...

Page 7: ...enches or Socket Wrenches e 8 Hex U Wrench COMBINATION SQUARE MUST BE TRUE DRAW LIGHT LINE ON BOARD ALONG THIS EDGE STRAIGHT EDGE OF BOARD 314 THICK _ THIS EDGE MUST BE PERFECTLY STRAIGHT SHOULD BE NO GAP OR OVERLAP WHEN SQUARE IS FLIPPED OVER IN DOTTED POSITION MEDIUM SCREWDRIVER t 2 WRENCH ADJUSTABLE WRENCH 2 PHILLIPS SCREWDRIVER 15 W BOX ENDIOPEN END WRENCHES TWO NEEDED OR Is ts SOCKETS SOCKET ...

Page 8: ...ter angle Index points have been provided at 0 22 5 R L and 45 R L 5 Bevel Lock Handle The bevel lock handle locks the miter saw at a desired bevel angle 6 Lower Blade Guard The blade guard helps protect your hands from the blade in the raised position_ To avoid binding on the workpiece it retracts as the blade is lowered 7 Miter Saw Hand e The saw handle contains the trigger switch with a lock of...

Page 9: ...the power head HANDLE LATCH 1 4 20 SHOULDER LINK SCREW I PIVOT BLADE GUARD MOUNTING binding while you are cutting _ f F CASTING _ BLADE GUARD Assembly and Alignment Step One Blade Square to Table NOTE The miter saw was assembled aligned and inspected before shipment Alignment should be checked and any adjustments made to insure accurate cuts 1 Check miter lock handle setting The miter lock han dle...

Page 10: ...oceed to next step If blade is not square to the fence follow the alignment procedure_ a Loosen miter lock handle a half turn_ The latch handle should still be secured with blade in tow ered position NOTE Take the saw off its stand bench or plywood base if readjustment is necessary CAUTION To keep from losing control of the unit steady the base with one hand while loosening the two bolts with the ...

Page 11: ...djustment Maintaining Maximum Cutting Capacity WARNING TO AVOID INJURY FROM UNEXPECTED STARTING OR ELECTRICAL SHOCK DO NOT PLUG THE SAW IN THE POWER CORD MUST REMAIN UNPLUGGED WHENEVER YOU ARE WORKING ON THE SAW Unplug the saw before any adjustment is attempted This tool is factory set to provide maximum cutting capacity for the 10 saw blade provided When the diameter of the blade has been reduced...

Page 12: ...he rear fence position before loosening the fence lock handles You might dam age the fence alignment arm OnlOff Trigger Switch To prevent the trigger from being accidentally engaged a lock off button is provided To start the tool press in the lock off button and squeeze the trigger Release the trigger to stop the miter saw FRONT FENCE POSITION REAR FENCE POSITION Removing or Installing the Blade 1...

Page 13: ...TH THE BASE OR TURN TABLE STRUCTURE If blade contacts turn table refer to assembly and align ment step two for adjustment If blade bottoms out on turn table structure refer to assembly and alignment depth stop section for adjustment MOUNTING THE SAW WARNING TO AVOID INJURY FROM UNEXPECTED SAW MOVEMENT a Before moving the saw tock the miter bevel and power head positions Unplug electric cord b To a...

Page 14: ...t included 44 18 x 3 hex head bolts 4 5A6flat washers 4 6 46lock washers 4 6 16hex nuts MOUNTING BOARD FOR CATALOG NO 9 22244 LEG SET t 4 5W NOTE Attach the mounting board to the leg set first Then mount the miter saw to the mounting board using the recommended hardware not included drill din holes HOLES FOR MTG BOARD 6 i t2 _ _ T _ L3_G SET i 24 Recommended hardware not included Mounting board to...

Page 15: ... GRAB WORKPIECE SUD DENLY AND UNEXPECTEDD THIS PRE SENTS RISK OF SERIOUS PERSONAL INJURY TO THE OPERATOR OR BY STANDERS e USE ONLY SAWBLADE SPECIFICALLY RECOMMENDED FOR NON FERROUS METAL CUTTING e THE BLADE PROVIDED WITH YOUR SAW IS NOT RECOMMENDED FOR METAL CUTTING e DO NOT CUT METAL WORKPIECES THAT MUST BE HAND HELD USE AUXILIARY CLAMPS OR OTHER EQUIPMENT AS APPROPRIATE e OPERATOR MUST BE EXPERI...

Page 16: ...hearing damage wear ear plugs or muffs during extended periods of operation 15 To avoid being suddenly pulled into the blade a Do not wear gloves b Remove all jewelry and loose clothing c Tie back long hair d Roll long sfeeves above the elbow_ 16 To avoid burns or other fire damage never use the saw near flammable liquids vapors or gases WHENEVER SAW IS RUNNING 17 Before actually cutting with the ...

Page 17: ... Move with the handle to the miter angle to make the cut NOTE Remember to loosen the fence lock handles before changing the miter angle with the fence in the rear position Bevel Cut When a bevel cut is required tilt the blade to desired bevel angle Stand to the left side of the handle to make the cut 0 _02 0 17 ...

Page 18: ...angle Cutting Bowed Material Before cutting a workpiece check to make sure it is not bowed If it is bowed the workpiece must be positioned and cut as illustrated Do not position work piece incorrectly or try to cut the workpiece without the support of the fence This will cause pinching of the workpiece on the blade The workpiece could suddenly jump or move and your hand could hit the blade CORRECT...

Page 19: ...ableduring thecuttingoperation WORKP ECE SUPPORT Auxiliary Fence Certain types of molding need a fence face extension due to the size and position of the workpiece Holes are provided in the fence to attach an auxiliary fence made of straight wood typically 4 2inch thick by 3 inches high by 20 inches tong The auxiliary fence is used with the saw in the 0 bevel position If a bevel cut is desired the...

Page 20: ...the fence with the face of the filler blocks pointing downwards the molding must be placed on the table tight side up This is the same position as it would be when nailed between the ceiling and wall Make 2 filler blocks 10 inches long Fasten blocks se curely to fence For block face pointing downward you may need to drill new fastener holes in the fence I I FENCE FILLER BLOCK FACE POINTING UPWARD ...

Page 21: ...r the work table and base This could cause difficulty in the move ment of the work table when setting up a miter cut Frequently blow out or vacuum up the sawdust WARNING IF BLOWING SAWDUST WEAR PROPER EYE PROTECTION TO KEEP DEBRIS FROM BLOW ING INTO EYES Recommended Accessories WARNING TO AVOID INJURY FROM UNSAFE AC CESSORIES USE ONLY ACCESSORIES SHOWN ON THE RECOMMENDED ACCESSORIES LIST IN THIS M...

Page 22: ...p Get authorized Sears Service 1 MisafignmenL See Assembly and Alignment page 10_ 22 PROBLEM Blade hits table Angle of cut not accurate Can t move miter adjustment Power head wobbles l i_ Fence in rear position and clamp tight 2 Sawdust under table 2 Dull blade 3 Improper blade 4 Warped blade Tool vibrates or 1 Saw blade not round shakes 2 Saw blade damaged 3 Saw blade loose 4_ Other Loosen fence ...

Page 23: ...BRUSH BLACK WHITE 1 1 I TRIGGER SWITCH SHORT BLUE I LONG GRAY BRAKE BRUSH CIRCUIT DIAGRAM NOTES 23 ...

Page 24: ...PARTS LIST FOR CRAFTSMAN 10 COMPOUND MITER SAW MODEL NO 113 234640 23 c 24 ...

Page 25: ...es Scale Screw Pan HD 8 32 x 5 16 Lockwasher 8 _ndicator Miter Spring Index Plate Clamp Arm MEter Key Part No No 13 i4 15 16 17 18 19 20 21 22 23 8t 6669 STD523108 STD55113I STD551031 809727 4 816863 1 STD551137 141594 44 8I 8042 817182 Description Handle Miter Bolt Hex HD 5 16 18 x 7 8 Lockwasher 5 16 Washer 11 32 x 11 16 x 1 16 Screw Flat HD Type T 8 32 x 1 2 Clamp Bolt Lockwasher 3 8 Screw Soc ...

Page 26: ...Lock Handle RH_ Screw Pan HD_M4 x 20 Switch Screw Pan HD TY AB M4 x 12 Handle LH Nut Hex M4x 0 7 Screw Pan HD M5 x 20 Button Switch Key Part No No 16 816743 7 816725 18 816668 19 816698 20 STD841015 21 816689 1 22 60047 23 816723 24 STD551110 25 818043 SP5393 Description Screw Pan HD M4 x 15 Clamp Cord Cushion Screw Set Slotted M10x15 NutHexM10xl 5 e Motor Arm Asm Includes Keys 1 2 3 4 5 1 6 17 Wa...

Page 27: ... M6 Spring Torsion Screw Pan HD 6 32 x 1 4 Indicator Bevel Pivot Support Bolt Bevel Lockwasher 318 Screw Soc HD Cap 3 8 16x 1 1t2 Standard Hardware Item May Be Purchased Locally Key Part Description No No 10 11 12 13 14 16 17 816666 8t6721 6O047 818723 816863 2 818071 817182 Bolt Stop Bolt Pivot Washer 630 x I x 1 32 Nut Lock M16 Clamp Bolt Pivot Washer 10x 19x 1 8 See Mechanical Assembly Caution ...

Page 28: ...repair parts PARTS LiST FOR CRAFTSMAN 10 COMPOUND MITER SAW MODEL NO 113 234640 17 16 15 21 18 19 2O 8 7 J 5 2 3 4 11 9 10 28 ...

Page 29: ... Asm Actuator Screw Shoulder 1 4 20 x 1f2 Bag Dust Screw Shoulder 10 32 x 13116 Sleeve Rubber Clamp Bag Standard Hardware Item May Be Purchased Locally See following Mechanical Assembly Caution WARNING These Items Are Important To The Safety Of This Tool Do Not Substitute Common Parts CAUTION MECHANICAL ASSEMBLY TO QUALIFIED SERVICE TECHNICIAN_ 1 Wear approved eye protection when working with coil...

Page 30: ...NOTES 30 ...

Page 31: ...NOTES 31 ...

Page 32: ...und Miter Saw will be found on a plate attachment to your saw at the side of the Miter Saw arm WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION PARTNUMBER PARTDESCRIPTION MODE NUMBER 1 13 234640 NAME OF ITEM t0 COMPOUND MITERSAW All parts listed may be ordered from any Sears Service Center and most Sears stores If the parts you need are not stocked locally your order will be electr...

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