Scantool 150-2000 Operating Instructions Manual Download

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Industrivej 3-9

DK-9460 Brovst

Tel.: 98 23 60 88

Fax: 98 23 61 44

15.01.16

Operating instructions for:

Pipe Notcher and Belt Grinder

RB/RBX 75-150

Summary of Contents for 150-2000

Page 1: ...Industrivej 3 9 DK 9460 Brovst Tel 98 23 60 88 Fax 98 23 61 44 15 01 16 Operating instructions for Pipe Notcher and Belt Grinder RB RBX 75 150 ...

Page 2: ...chinery Directive order no 561 of 25 June 1994 with subsequent amendments 2006 42 EC Directive on machinery safety 2004 108 EC Directive on Electromagnetic Compatibility 2006 95 EC Low Voltage Equipment Safety directive Also on accordance with The council directive of 19 February 1973 73 23 EEC The Low Voltage Directive with later amendments order no 797 of 30 August 1994 The council directive of ...

Page 3: ...IONARY TOOL MACHINES 13 3 3 MAINTENANCE 15 3 4 ROLL HOLDER LOCATION OF CONTACT DISCS 15 3 5 ADJUSTMENT OF THE PIPE HOLDER S HEIGHT COMPARED TO THE ROLLER 16 3 6 ANGLE OF PIPE NOTCHING 17 3 7 SIDE ADJUSTMENT 18 3 8 PLACEMENT OF ITEM 18 4 SPARE PARTS 19 4 1BELT GRINDER WITH NO EXHAUST 19 4 2 BELT GRINDER WITH EXHAUST 21 4 3 RB AGGREGATE 23 4 4 CONTACT DISCS 25 4 5 SANDING BELTS 27 5 TECHNICAL DATA 2...

Page 4: ...ective packaging with the following dimensions 1200 x 800 mm 47x31 The roll holder that is a part of the aggregate is mounted on the grinder When you receive the RB aggregate as a extra equipment for you grinder An RB aggregate is delivered mounted to a pallet You can see the aggregate below Fig 1 1 Complete pipe notching attachment Remove the packaging and the fastening screws in the pallet and l...

Page 5: ...te as an extra equipment for your grinder and the grinder i produced before around 2011 initially two threaded holes must be established in the grinders Fork for contact weel and then the role holder is mount with the new grindingbelt The procedure is described below 2 1 a Dismantling Remove the sparkbox F and holder of the grinding facility holder B from the grinder Figur 2 1 1 Parts of a grinder...

Page 6: ...ounting of roll holder Roll holder and justification part is mounted as seen below left on fig 2 1 4 Fasten the justification part that is situated to the right by the M6 screw Mantle then the grinding belt grinding belts are given in sec 5 1 Technical Data Check that the roll holder sits straight by measuring the distance between the cross bar of the roll holder and the shaft of the contact weel ...

Page 7: ...grinder body is found one or two slotted holes This is the belt grinders original holes for mounting the spark box The spark box is dismantled On the draft below the back side of the aggregate is seen to the right and the front of the belt grinder is seen to the left The draft below only shows one slotted hole as with a 75 model where as 150 models have two slotted holes The arrow starts at the as...

Page 8: ...2 2 1 Samlingsgevindstykket forener de to kroppe The assembling part should go right to the bottom of the slot in the belt grinder Tighten the nut underneath loosely so it is possible to make further adjustment ...

Page 9: ... 2 2 Two screws M10x16 on the right Belt grinder and aggregate are now positioned horizontally at the top by help of the Spirit level The belt grinder can be tilted and the aggregates foot has 4 screws under making it possible to stabilize and adjust the height Tighten the nut s on the assembling part at the bottom of the aggregate Tighten them well The two bolts on the right side are also tighten...

Page 10: ... figure 2 2 3 with the split inside the oval hole at the top Tighten left and right support bracket S2 and S1 tightly with the two M6x12 Allen Screws 2 2 f Dismantling and attaching of the housing Fig 2 2 4 The housing is dismantled by loosening of the two screws On the draft above the housing is seen in grey The housing can swiftly be taken off and on by loosening and tightening the Allen Screw M...

Page 11: ...suction hoses and dust bag should be mounted Clamps for installing the suction hose is found in the dust bag Eye protection A should be mounted in the eye protection bracket see Fig 2 2 1 Check that the aggregate does not touch the belt Fig 2 2 5 Belt grinder with attached RB aggregate 150 2 2 i Handle adjustment of the belt straight way The following justification is swiftly done with handle D in...

Page 12: ...olt w spring in adjustment part labeled A fig 2 3 1 This will move the thread in adjustment part up or down and this will result in the tape runs either right or left If you turn the bolt counter clockwise it influences the band to the left and turn the bolt clockwise influences the band to the right Run the belt forward by hand to see the result of your adjustment When the tape runs just it is ad...

Page 13: ... the above mentioned the pipe notcher is ready for use Pipe notching can be done at the contact disc and belt grinding on the level grinding table by opening the lid A grinding belt s lifetime is increased if you start with a light grinding pressure ...

Page 14: ... an adapter is used to accomodate a two prong receptacle the adapter wire must be attached to a known ground Never remove the third prong 4 Remove adjusting keys and wrenches Form habit of checking to see that keys and adjusting wrenches is removed before turning it on 5 Cluttered areas and benches invite accidents 6 Avoid dangerous environment Don t use power tools in damp or wet locations or exp...

Page 15: ...roper footing and balance at all times 15 Maintain tools with care Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories 16 Disconnect tools before servicing and when changing accessories such as grinding wheels polishing mops grinding belts blades bits cutters etc 17 Reduce the risk of unintentional starting Make sure switch is in ...

Page 16: ... assembled again Check that the belt runs in the middle by turning the belt around with your hand and adjust inwards if necessary 3 4 Roll holder location of contact discs The distance between belt grinder and contact weel must be changed when you wish to grind another pipe dimension As an illustrative indication we have made a drawing of the roll holder s 11 possible positions corresponding to di...

Page 17: ...e adjusted On fig 3 5 2 the pipe holder is seen The lower part lies in reality inside the body and under the body you will find the shown bolts and nuts protuding out Figur 3 5 2 The Pipe Holder is seen from below the body is invisible First you loosen the nuts that the arrows point to The table lies now loose in the body of the aggregate on top of the 4 bolts w nuts V1 V2 H1 H2 that is seen on fi...

Page 18: ... it is tightened and the subject is placed in the vice and fastened Fig 3 6 shows a pipe and sanding belt from above A RB pipe grinder can grind at a maximum angle of 0 The width of the band however limit the scope An RB75 is limited for pipe sizes over 35 mm 1 4 while an RB150 is limited for pipe sizes over 72 mm 2 8 You can interpolate in according to the table in Fig 3 6 L Belt Width Ø Width of...

Page 19: ...ith the help of the hand wheel pos 2 on the spare parts list of the aggregate 3 8 Placement of item The table is placed in the rear position and the item pipe is placed in the vice and led forward to approximately 10 50 mm 0 4 2 depending on diameter from the contact discer and the item is fastened You can now use the pipe notcher on the unit ...

Page 20: ...19 4 Spare parts When ordering spare parts the production and serial number must be disclosed 4 1Belt grinder with no exhaust Fig 4 1 Split drawing of belt grinder with no exhaust ...

Page 21: ...r motor 42 Contact wheel with bearings 1535005 1535007 44 Ball handle M6xØ25 0331662 0331662 47 Lock nut M8 0928644 0928644 48 Switch comp 49 Brake module optional 0188845 0188845 50 Thermo relay 51 Emergency stop comp 0188892 0188892 52 Relay w 0 volt retease coil 53 Start stop protection cover 0188893 0188893 55 Split pin Ø4x50 mm 0102266 0102266 56 Disc 10x45x4 0860327 0860327 57 Disc 10mm 0101...

Page 22: ...21 4 2 Belt grinder with exhaust Fig 4 2 Split drawing of belt grinder with exhaust Spare part list for belt grinder with exhaust ...

Page 23: ... box 49 Brake module optional 0188845 0188845 50 Thermo relay 51 Emergency stop comp 0188892 0188892 52 Relay w 0 volt retease coil 53 Start stop protection 0188893 0188893 55 Split pin Ø4x50 mm 3454351 3454351 56 Disc 10x45x4 0860327 0860327 57 Disc 10mm 0101491 0101491 58 Disc 10mm 2323212 2323212 59 Disc 8 mm 5437850 5437850 60 Screw M4x8 0100425 0100425 61 Lock nut M6 0951406 0951406 62 Hinge ...

Page 24: ...23 4 3 RB Aggregate Fig 4 3 1 Split drawing of RB Aggregate ...

Page 25: ...1 Kontaktrulle ø42x150 0201742 32 Stålsætbolt M10x16 0300133 33 Låsemøtrik M10 1943643 34 Maskinskrue 0120630 35 Unbracobolt M6x35 0105038 36 Holder for ekstra kontaktruller 1056232 37 Autoskive 10mm 0101491 38 Sikkerhedsstop til hjul 1056097 39 Sokkel 1056671 40 Ledøje t gasfjeder 0100092 41 Cylindrisk stykke 1056502 42 Fjeder 1 5x12indv x32x10v TES 0106266 43 Kipgreb Håndtag M8x25 0105133 44 Gre...

Page 26: ...1621 22 0 87 0201622 23 0 91 0201623 24 0 94 0201624 25 0 98 0201625 26 1 02 0201626 27 1 06 0201627 28 1 10 0201628 29 1 14 0201029 30 1 18 0201030 31 1 22 0201031 32 1 26 0201032 33 1 30 0201033 34 1 34 0201634 35 1 38 0201635 36 1 42 0201636 37 1 46 0201637 38 1 50 0201638 39 1 38 0201639 40 1 42 0201640 41 1 46 0201641 42 1 50 0201642 43 1 54 0201643 44 1 57 0201644 45 1 61 0201645 46 1 65 020...

Page 27: ...201702 33 7 1 Inner 1 33 0201703 42 4 1 Inner 1 67 0201704 48 3 1 Inner 1 90 0201705 60 3 2 Inner 2 37 0201706 76 1 2 Inner 3 39 0201707 88 9 3 Inner 3 50 0201708 17 0 67 0201717 19 0 75 0201719 20 0 79 0201720 21 0 83 0201721 22 0 87 0201722 23 0 91 0201723 24 0 94 0201724 25 0 98 0201725 26 1 02 0201726 27 1 06 0201727 28 1 10 0201728 29 1 14 0201729 30 1 18 0201730 31 1 22 0201731 32 1 26 02017...

Page 28: ...2 76 0201774 75 2 80 0201775 76 2 83 0201776 77 2 87 0201777 78 2 91 0201778 79 2 95 0201779 80 2 99 0201780 81 3 03 0201781 82 3 07 0201782 83 3 11 0201783 84 3 15 0201784 85 3 19 0201785 86 3 23 0201786 87 3 27 0201787 88 3 31 0201788 89 3 35 0201789 90 3 39 0201790 91 3 43 0201791 92 3 46 0201792 93 3 50 0201793 94 3 54 0201794 95 3 58 0201795 96 3 62 0201796 97 3 66 0201797 98 3 70 0201798 99 ...

Page 29: ...28 Grinding Belt 75x2250 k36 R996 0218736 Grinding Belt 75x2250 k60 R996 0218760 Grinding Belt 150x2250 k36 R996 0219736 Grinding Belt 150x2250 k60 R996 0219760 dette slibebånd medfølger som standard ...

Page 30: ...7 Cos 0 83 90 0 83 90 0 83 90 0 83 90 Belt speed 15 30 m s 15 30 m s 15 30 m s 15 30 m s Contact disc Ø200x75 Ø200x75 Ø200x150 Ø200x150 Suction motor 0 5 HK 0 5 HK Weight 2000 116 kg 130 kg 140 kg 154 kg Weight 2500 136 kg 150 kg 160 kg 174 kg 5 5 HK motor can also be delivered Noise level for SCANTOOL industrial belt grinder is measured at 80 dB A according to the measuring instructions of AT Exe...

Page 31: ...0 945 830 970 605 635 365 395 413 306 107 75 2250 1050 775 945 830 970 605 635 365 395 413 306 107 75 2500 1180 900 945 830 970 605 635 365 395 413 306 107 150 2000 995 660 945 830 970 605 635 365 395 491 306 185 150 2500 1180 900 945 830 970 605 635 365 395 491 306 185 ...

Page 32: ... is three kinds of circuit diagrams 1 One velocity grinder without brakes see 4 3 1 and 4 3 2 2 One velocity grinder with brakes see 4 3 3 and 4 3 4 3 Two velocity grinder with no brakes see 4 3 5 and 4 3 6 When the motor is for 3x480 V utilize same diagrams as for 3x400 440 Fig 4 3 1 Diagram of belt grinder with no exhaustmotor ...

Page 33: ...32 Fig 4 3 2 Diagram of belt grinder with exhaustmotor Fig 4 3 3 Diagram of belt grinder with brake and no exhaustmotor ...

Page 34: ...33 Fig 4 3 4 Diagram of belt grinder with brake and exhaustmotor Fig 4 3 5 Diagram of belt grinder with two velocities and no exhaustmotor ...

Page 35: ...34 Fig 4 3 6 Diagram of belt grinder with two velocities and no exhaustmotor ...

Page 36: ...defective part or parts free of charge provided that 1 The product is returned complete to one of our Service Branches or Official Service Agents 2 The product has not been misused or carelessly handled and in particular has not been used in a manner contrary to the operating instructions 3 Repairs have not been made or attempted by other than our own Service Staff or the staff of our Official Ser...

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