background image

Sawyer Manufacturing Company

7799 S. Regency Dr., Tulsa, OK 74131 USA

F

 918.834.0318

[email protected]

P

 918.834.2550   

sawyermfg.com  

V1.2

We appreciate your business!

Congratulations on your new SAWYER product. We are proud to 

have you as our customer and will strive to provide you with the best 

service and reliability in the industry. This product is backed by our 

extensive warranty and world-wide service network. To locate your 

nearest distributor or service agency, please contact us at the phone 

number and address listed on the bottom of each page. 

You are in good company!

Sawyer Manufacturing Company is the world leader in the design and 

manufacture of pipeline and welding equipment since 1948. Sawyer 

equipment has become a standard in the industry and continues to set 

the benchmark for quality and durability.
This user operation manual has been made to instruct you for the best 

use and operation of your Sawyer product. Your satisfaction with our 

products is our main goal. Please read this entire manual carefully 

noting all tips, notes and warnings. Safety always comes first. 

About Us

Warranty

All products manufactured by or for Sawyer Manufacturing Company are 

guaranteed against defects due to faulty workmanship or materials for twelve 

months from the date of purchase.

This guarantee is limited to the repair or replacement of any parts found to be 

defective, and no other liability, expressed, implied or contingent is assumed.

Record the following information for warranty purposes:
Where purchased:________________________________________________
Purchase date:___________________________________________________
Equipment Serial  #:_______________________________________________

A.  

(2x) 9/16” Nut

B. 

 (2x) Washer

C. 

 Spacer

D.

  Torch Arm Assembly (42AK-1)

E.

   Locking Boomer, Spring, Chain  (4AW-1, 4AW-2 & 4AW-3)

F.

  Adjustable Mounting Arms

G. 

 Torch Holder Adjustment Knob

H.

   37.5-0-37.5 Degree /Bevel Indicator (4HT)

I.   

Square Nut

J.

   (2x) Torch Arm Mounting Bolts 

*not shown*

  

K.

 Position Adjustment Knob

L.

  Gear Box Assembly (2J-2 & 2J-1)

M.

   Locking and Unlocking Saddle Arm Pin

N.

   Swivel Snap (300-001)

O.

   Clamp Swing Bar 

*not shown, #0 only*

 

P.

   Clamp Screw 

*not shown, #0 only*

L

I

K

N

F

E

A&B

A, B&C

H

M

G

D

Quick Set Manual

 Beveling Model 205CS

 0. (1 1/2”-4”, 9lbs)

 

  1. (3”-8”, 14lbs)

 

  2. (8”-14”, 19.5lbs)

 

  3. (14”-20”, 33lbs)

Parts Diagram

*Note: Torch not included*

Summary of Contents for 205CS

Page 1: ...arnings Safety always comes first About Us Warranty All products manufactured by or for Sawyer Manufacturing Company are guaranteed against defects due to faulty workmanship or materials for twelve months from the date of purchase This guarantee is limited to the repair or replacement of any parts found to be defective and no other liability expressed implied or contingent is assumed Record the fo...

Page 2: ...ded For Operation Cutting Installation Tools Needed For Assembly Torch Torch Tip Safety Glasses Oxygen Fuel Gas or Plasma Leak Detect Striker Gloves Hose Soap Stone 9 16 Nut Drive 1 2 Wrench Square FR Clothing CAUTION Refer to manufacturers settings for safety settings CAUTION 1 2 Wrench Fig 1 Fig 4 D Fig 3 2 Mount torch arm assembly to machine D Fig 2 A Use 2 washers B 2 9 16 nuts A Tip use 9 16 ...

Page 3: ...arm assembly D Fig 7 by loosening the 9 16 nut A Fig 7 A 1 Adjust torch arm assembly D Fig 7 to most southern point Note for short barrel torches you may need to move the torch arm assembly halfway between north south A 2 Tighten 9 16 nut A Fig 7 Tip Place torch in torch holder to aide in setup B Bevel angle adjustment H Fig 8 B 1 Loosen bevel indicator square nut I Fig 9 B 2 Adjust to desired bev...

Page 4: ...el gas only Fig 14 Note Red hoses fuel gas Green hoses oxygen Fig 13 5 Turn on oxygen and fuel gas at the cylinder Fig 15 Note Set pressures to manufactures settings 6 To light torch turn fuel gas knob and light with striker Fig 16 7 Turn the oxygen knob on torch Fig 17 Tip For best cutting have a neutral flame Open blow through tab on torch Tip keep hoses from binding Tip preheat is recommended W...

Reviews: